Champion C46565 Manual de usuario
Table of Contents
Introduction ..................................... 1
Replacement Engine................................. 1
Accessories................................................ 1
This Booklet.............................................. 1
Manual Conventions .........................2
Safety Rules ......................................3
Controls and Features.......................5
Replacement Engine................................. 5
Assembly ..........................................6
Install the Spark Arrester .........................6
Add Engine Oil .........................................6
Add Fuel....................................................6
Operation ......................................... 7
Engine Location........................................ 7
Starting the Engine................................... 7
Stopping the Engine ................................. 7
Maintenance .....................................8
Engine Maintenance.................................8
Oil..........................................................8
Spark Plugs ...........................................8
Air Filter................................................8
Spark Arrester.......................................9
Cleaning ................................................ 9
Adjustments..........................................9
Maintenance Schedule..........................9
Storage ........................................... 10
Engine Storage........................................ 10
Specifications ..................................11
Engine Specifications.............................. 11
Fuel.......................................................... 11
Oil............................................................ 11
Spark Plugs ............................................. 11
Valve Clearance....................................... 11
Keyway Shaft........................................... 11
Dimensions ............................................. 12
Parts Diagram ......................................... 13
Parts List ................................................. 14
Troubleshooting ............................. 17
Warranty ........................................ 18
Warranty Qualifications .........................18
Repair/Replacement Warranty ..............18
Do not return the unit to the place of
purchase..................................................18
Warranty Exclusions...............................18
Normal Wear.......................................18
Installation, Use and Maintenance.....18
Other Exclusions .................................18
Limits of Implied Warranty and
Consequential Damage ...........................18
Contact Information ............................... 19
Address................................................19
Customer Service ................................19
Technical Service................................. 19
Notes ..............................................20
C46565-2-07-1-0126
Introduction
1
Introduction
Congratulations on your purchase of a
Champion Power Equipment engine. CPE
designs and builds engines to strict
specifications. With proper use and
maintenance, this engine will bring years of
satisfying service.
Replacement Engine
This unit is a gasoline driven, key-way shaft
replacement engine. It is designed to supply
power for air compressors, pumps, pressure
washers, reel-type lawn mowers, go-carts,
agricultural and construction equipment
and other pulley-style applications.
Accessories
Champion Power Equipment manufactures
and sells accessories designed to help you
get the most from your purchase. To find out
more, please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the
information in this manual. We reserve the
right to change, alter and/or improve the
product and this document at any time
without prior notice.
Record the model and serial numbers as well as date and place of purchase for future reference.
Have this information available when ordering parts and when making technical or warranty
inquiries.
Champion Power Equipment Support
(877) 338-0999
Model Number
C46500 / C46565-2
Serial Number
Date of Purchase
Purchase Location
C46565-2-07-1-0126
Manual Conventions
2
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.
Follow all safety messages to avoid or reduce
the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided,
will
result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided,
could
result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided,
may
result in
minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your engine, we
can help. Please call our help line at (877) 338-
0999.
C46565-2-07-1-0126
Safety Rules
3
Safety Rules
WARNING
Read this manual thoroughly before operating
your engine. Failure to follow instructions could
result in serious injury or death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to
cause cancer, birth defects, or other reproductive
harm.
DANGER
Engine exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death.
Operate engine outdoors only in a well ventilated
area.
DO NOT operate the engine inside any building,
enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
WARNING
Sparks can result in fire or electrical shock.
When servicing the engine:
Disconnect the spark plug wire and place it
where it cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat.
Severe burns can occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all
sides to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.
C46565-2-07-1-0126
Safety Rules
4
DANGER
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or
death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen
the cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated
area.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the engine
DO NOT attempt to start a damaged engine.
Make certain that the gas cap, air filter, spark
plug, fuel lines and exhaust system are properly
in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the engine is resting firmly on
level ground.
When transporting or servicing the
engine:
Make certain that the fuel shutoff valve is in the
off position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the engine:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
Rapid retraction of the starter cord will pull hand
and arm towards the engine faster than you can
let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to
avoid kickback.
DO NOT start or stop the engine with electrical
devices plugged in.
CAUTION
Improper treatment or use of the engine can
damage it, shorten its life and void your
warranty.
Use the engine only for intended uses.
Operate only on level surfaces.
DO NOT expose engine to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling
slots.
DO NOT use the engine if:
Equipment sparks, smokes or emits flames
Equipment vibrates excessively
C46565-2-07-1-0126
Controls and Features
5
Controls and Features
Read this owner’s manual before operating your engine. Familiarize yourself with the location
and function of the controls and features. Save this manual for future reference.
Replacement Engine
(1) Fuel Filler Cap – venting gas cap.
(2)Fuel Tank – 0.97 gallon capacity fuel
tank.
(3) Spark Plug – ¾” long neck
(4) Choke – Used to start the engine
(5) Fuel Valve Lever – Turn this valve to
the “On” position to supply fuel to the
engine.
(6) Starter Grip – rubber comfort grip for
recoil starter.
(7) Recoil Starter – Used to start the
engine
(8) Air Cleaner – Protects the engine by
filtering dust and debris from the intake air.
(9) Oil Drain Plug – Used to drain the oil
(10) Oil Filler Cap – Check and fill engine
oil level.
(11) Muffler – Full-size muffler for sound
abatement
C46565-2-07-1-0126
11
8
10
9
1
2
3
4
5
67
Assembly
6
Assembly
This unit ships from our factory without oil.
It must be properly serviced with fuel and oil
before operation.
Install the Spark Arrester
(Optional)
Insert the spark arrester screen into the
muffler outlet. Secure the spark arrester by
placing the cover plate over the end of the
screen, with the lettering facing outward.
Secure the cover plate with the two screws
and lock washers provided with the spark
arrester kit.
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine
before it has been properly filled with the
recommended type and amount of oil. Damage
to the generator as a result of failure to follow
these instructions will void your warranty.
1. Place the engine on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Add 0.63 qt (0.6 L) of oil and replace oil
fill cap/dipstick.
4. Check engine oil level daily and add as
needed.
CAUTION
The engine is equipped with a low-oil-shutoff and
the will stop when the oil level in the crankcase
falls below the threshold level.
NOTE
Check oil often during the break-in period. Refer
to the Maintenance section for recommended
service intervals.
Add Fuel
1. Use clean, fresh, regular unleaded fuel
with a minimum octane rating of 85.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap
5. Slowly add fuel to the tank. DO NOT
overfill. Allow approximately ¼ inch of
space for fuel expansion.
6. Screw on the fuel cap and wipe away any
spilled fuel.
CAUTION
Use regular unleaded gasoline with a minimum
octane rating of 85.
Do not mix oil and gasoline.
Fill tank to approximately ¼” below the top of
the tank to allow for fuel expansion.
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running
or hot.
DO NOT overfill the fuel tank.
DO NOT light cigarettes or smoke when filling the
fuel tank.
C46565-2-07-1-0126
Operation
7
Operation
Engine Location
Place the engine in a well-ventilated area.
DO NOT place the engine near vents or
intakes where exhaust fumes could be drawn
into occupied or confined spaces. Carefully
consider wind and air currents when
positioning engine.
Starting the Engine
1. Make certain the engine is on a flat, level
surface.
2. Check the oil level. Add oil as necessary.
3. Turn the fuel valve to the “On” position.
4. Move the choke lever to the “Choke”
position.
5. Pull the starter cord slowly until
resistance is felt and then pull rapidly
6. As engine warms up, move the choke
lever to “Run”.
NOTE
If the engine starts but does not run, make
certain that it is on a flat, level surface. The
engine is equipped with a low oil sensor that will
prevent the engine from running when the oil
level falls below a critical threshold.
Stopping the Engine
1. Let the engine run at no-load for several
minutes to stabilize internal
temperatures.
2. Turn the ignition switch to the “Off”
position.
3. Turn the fuel valve to the “Off” position.
C46565-2-07-1-0126
Maintenance
8
Maintenance
The owner/operator is responsible for all
periodic maintenance.
WARNING
Never operate a damaged or defective engine.
WARNING
Improper maintenance will void your warranty.
Complete all scheduled maintenance in a
timely manner. Correct any issue before
operating the engine.
NOTE
For service or parts assistance, contact our help
line at (877) 338-0999.
Engine Maintenance
To prevent accidental starting, remove and
ground spark plug wire before performing
any service.
Oil
Change oil when the engine is warm. Refer
to the oil specification to select the proper
grade of oil for your operating environment.
CAUTION
The engine ships from the factory without oil.
Before pulling the recoil start or starting the
engine, fill with oil. Do not overfill.
1. Remove the oil drain plug with a 15 mm
socket and extension.
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add 0.63 qt (0.6 L) of oil and replace oil
fill cap/dipstick.
6. Dispose of used oil at an approved waste
management facility.
Spark Plugs
1. Remove the spark plug cable from the
spark plug.
2. Use the spark plug tool that shipped
with your engine to remove the plug.
3. Inspect the electrode on the plug. It
must be clean and not worn to produce
the spark required for ignition.
4. Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
5. Refer to the spark plug recommendation
chart when replacing the plug.
6. Carefully thread the plug into the
engine.
7. Use the spark plug tool to firmly install
the plug.
8. Attach the spark plug wire to the plug.
Air Filter
1. Remove the snap-on cover holding the
air filter to the assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water.
Squeeze thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to
remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in
place.
C46565-2-07-1-0126
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