Challenger 9316S Manual de usuario

Workshop Service Manual

Rotary Disc Header

9316S

9316D

North America

4205 River Green Parkway, Duluth GA 30096 USA

Challenger is a registered trademark of Caterpillar

Inc. and is used under license by AGCO.

October 2019

79037417A

English

CALIFORNIA

Proposition 65 Warning

WARNING: Diesel engine exhaust and some of its constituents are known to the State of

California to cause cancer, birth defects, or other reproductive harm.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds,

chemicals known to the State of California to cause cancer, birth defects, or other reproductive

harm. Wash hands after handling.

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TABLE OF CONTENT

General 1

Drive system 2

Hydraulic system 3

Electrical system 4

Cutterbed 5

Conditioner 6

Diagrams 7

Index 8

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1 General

1.1 General information .................................................... 1-3

1.1.1 Introduction to this service manual .......................................1-3

1.1.2 How to Use this Manual .............................................. 1-3

1.1.3 Units of measurement ............................................... 1-3

1.1.4 Table of contents ................................................... 1-4

1.1.5 Page numbers ..................................................... 1-4

1.1.6 Intended use ...................................................... 1-4

1.1.7 Proper disposal of waste .............................................. 1-4

1.2 Safety ................................................................. 1-5

1.2.1 Safety symbol ...................................................... 1-5

1.2.2 Safety messages ................................................... 1-5

1.2.3 Information messages ................................................1-5

1.2.4 Safety signs ....................................................... 1-5

1.2.5 A word to the technician .............................................. 1-6

1.2.6 The service manual .................................................. 1-7

1.2.7 Operation ......................................................... 1-7

1.2.7.1 Prepare for operation ....................................... 1-7

1.2.7.2 General information ........................................ 1-8

1.2.7.3 Personal protective equipment ................................ 1-9

1.2.7.4 Seat instructions .......................................... 1-9

1.2.7.5 Shield and guards ..........................................1-9

1.2.7.6 Exhaust warning .......................................... 1-10

1.2.7.7 Flying debris .............................................1-10

1.2.7.8 Handrails ............................................... 1-11

1.2.7.9 Agricultural chemicals ...................................... 1-11

1.2.7.10 Travel on public roads ...................................... 1-11

1.2.8 Maintenance ...................................................... 1-12

1.2.8.1 General maintenance information ............................. 1-12

1.2.8.2 Fire prevention and ﬁrst aid .................................. 1-14

1.2.8.3 High pressure leaks ....................................... 1-15

1.2.8.4 Accumulator safety ........................................1-15

1.2.8.5 Tire safety .............................................. 1-16

1.2.8.6 Replacement parts ........................................ 1-16

1.2.8.7 Weld on the machine precautions ............................. 1-16

1.3 Machine identiﬁcation ................................................. 1-18

1.3.1 Serial number plate ................................................. 1-18

1.3.2 Serial number description ............................................ 1-18

1.4 Service schedule ...................................................... 1-20

1.5 Lubrication details .....................................................1-21

1.5.1 Inspection during lubrication .......................................... 1-21

1.5.2 Lubrication ﬁttings ..................................................1-21

1.5.3 Cutterbed drive gearboxes ............................................ 1-23

1.5.3.1 Gearbox plug location ...................................... 1-23

1.5.3.2 Examine the gearbox oil level ................................ 1-23

1.5.3.3 Change the gearbox oil ..................................... 1-24

1.5.4 Conditioner gearboxes ............................................... 1-25

1.5.4.1 Plug location - conditioner gearbox ............................ 1-25

1.5.4.2 Examine the gearbox oil level ................................ 1-26

1.5.4.3 Change the gearbox oil ..................................... 1-27

1.5.5 Cutterbed ........................................................ 1-27

Table of contents

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1.5.5.1 Cutterbed oil level ........................................ 1-27

1.5.5.2 Change the cutterbed oil ....................................1-27

1.6 Maintenance .......................................................... 1-30

1.6.1 Bolt torque values .................................................. 1-30

1.6.2 Remove a lock collar ................................................ 1-32

1.6.3 Install a lock collar .................................................. 1-32

1.7 Speciﬁcations ......................................................... 1-33

1.7.1 Dimensions and weights ............................................. 1-33

1.7.2 Header speciﬁcations ............................................... 1-33

1.7.3 Cutterbed speciﬁcations ............................................. 1-33

1.7.4 Cutterbed bolt torque ............................................... 1-33

1.7.5 Maximum roading speed ............................................. 1-34

1.7.6 Conditioner speciﬁcations ............................................ 1-34

1.7.7 Lubrication speciﬁcations .............................................1-34

1.8 Description ........................................................... 1-36

1.8.1 Cutterbed ........................................................ 1-36

1.8.2 Conditioner ....................................................... 1-36

1.8.3 Swathboard ...................................................... 1-37

1.8.4 Forming shields ....................................................1-37

1.9 Troubleshooting ....................................................... 1-38

1.9.1 Header troubleshooting .............................................. 1-38

1.9.2 Cutterbed troubleshooting ............................................ 1-39

1.9.3 Conditioner troubleshooting ........................................... 1-41

1.9.4 Crop conditioning and windrow formation ................................. 1-42

1.9.5 Cuto quality ..................................................... 1-43

1.10 Component access .................................................... 1-45

1.10.1 Component access ................................................. 1-45

1.10.2 Component location ................................................ 1-45

Table of contents

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1.1 General information

1.1.1 Introduction to this service manual

This service manual gives information from engineering tests, operating data, and the latest service

techniques at the time of publication. Read this service manual carefully before doing any service on the

machine.

The photos and illustrations used in this service manual were current at the time of publication. Production

changes can cause machines to vary from the photos and the illustrations. The manufacturer reserves the

right to redesign and change machines as necessary without notiﬁcation.

WARNING:

Some pictures in this manual show the machine with shields or guards removed to permit

for a better view of the subject of the picture. All shields and guards must be in position

before operating the machine.

Machine movement when in normal use determines right-hand and left-hand.

1.1.2 How to Use this Manual

Within this manual colour is put on images to aid the reader to further understand what to do with

components.

Task Colour Description Common Uses

Target/Focus Item

The main component that you use in the step is

this colour.

primary component, decal location,

component location

Connectors, Sealings, Fasteners, Fixings, Welds

All components that attach the primary component

to a dierent component.

bolts, nuts, electrical connector

First Alternative

If there are two primary components in the image,

one of the two components is this colour.

second main component

Second Alternative

If there are three primary components in the

image, one of the three components is this colour.

third main component

Special Tools

Where special tools or equipment are in an

illustration they are this colour.

pressure gauges, lifting equipment,

equipment speciﬁc tools

Parts that You Move

A part that you must move and that is not

necessary to remove from the machine.

electrical wires, hydraulic hoses

Sections

Where a cross section of a component is

necessary, this colour will show the component

that you see through.

component casings, gearboxes

1.1.3 Units of measurement

Measurements are given in metric units followed by the equivalent in US units. Hardware sizes are given in

millimeters for metric hardware and inches for US hardware.

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1.1.4 Table of contents

This manual has a table of contents at the front. The table of contents shows the divisions. The individual

divisions also have a table of contents.

1.1.5 Page numbers

All pages have two numbers, such as 01-25. The ﬁrst number shows the division. The second number

shows the page in the division.

Page numbers occur on the lower right-hand or lower left-hand corner of each page.

1.1.6 Intended use

This machine is designed solely for use in customary agricultural operations.

Do not use this machine for any application or purpose other than those described in this manual. The

manufacturer accepts no liability for damage or injury resulting from misuse of this machine.

Compliance with the conditions of operation, service and repair as speciﬁed by the manufacturer constitute

essential elements for the intended use of this machine.

This machine should be operated, serviced and repaired only by qualiﬁed persons familiar with its

characteristics and familiar with the relevant safety rules and procedures.

All generally recognized safety regulations and road trac regulations must be obeyed at all times.

Any unauthorized modiﬁcations performed on this machine will relieve the manufacturer of all liability for

any resulting damage or injury.

1.1.7 Proper disposal of waste

Improper disposal of waste can pollute the environment and ecology. A few examples of potentially

harmful equipment waste can include, but not limited to, items such as oil, fuel, coolant, brake ﬂuid, ﬁlters,

battery chemicals, tires, etc.

Use leak proof containers when draining ﬂuids. Do not use food or beverage containers to collect waste

ﬂuids, as food or beverage container(s) may mislead someone into drinking from them.

Do not pour or spill waste onto the ground, down a drain, or into any water source.

Air conditioning refrigerants escaping into the air can damage the Earth's atmosphere. Government

regulations may require a certiﬁed air conditioning service center to recover and recycle used air

conditioning refrigerants.

Inquire with local environmental or recycling center on the proper way to recycle or dispose waste.

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1.2 Safety

1.2.1 Safety symbol

The safety symbol tells you about a potentially

hazardous area!

Look for the safety symbol in this manual and on

the machine. The safety symbols tell you that

there is important safety instructions in the

manual.

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1.2.2 Safety messages

The words DANGER, WARNING or CAUTION are

used with the safety symbol. Learn these safety

messages and obey the recommended

precautions and safety instructions.

DANGER:

If you do not obey the recommended

precautions and safety instructions,

DEATH OR INJURY will occur.

WARNING:

If you do not obey the recommended

precautions and safety instructions,

DEATH OR INJURY can occur.

CAUTION:

If you do not obey the recommended

precautions and safety instructions,

INJURY can possibly occur.

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1.2.3 Information messages

The words important and note are not related to personal safety, and are used to give information about

the operation and servicing of the machine.

IMPORTANT: Identiﬁes special instructions or procedures which, if not followed, can cause damage to the

machine, the process, or the area around the machine.

NOTE: Information to make procedures easier.

1.2.4 Safety signs

WARNING:

Do not remove the safety signs. Replace safety signs that you cannot read, are damaged,

or are missing.

Clean the machine surface with a weak soap and water solution before you replace the safety signs.

Replacement safety signs are available from your dealer.

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Always make sure that safety signs are in the correct locations and that you can read the safety signs.

Illustrations of safety sign locations are in this section.

Keep the safety signs clean. If necessary, use a weak soap and water solution.

1.2.5 A word to the technician

Read and understand the safety section in this

service manual before operating or servicing the

machine. Read and understand the safety sections

in the manuals for all attachments before operating

or servicing attachments. The technician has the

key to safety. Good safety practices protect

everyone.

Study the safety information in this service

manual. Make the safety information a working

part of the safety program. The safety information

in this service manual applies speciﬁcally to this

type of machine. Always do all other usual and

customary safe working precautions. Remember -

The technician has the responsibility for safety.

Good safety practices can prevent serious injury or

death.

The safety section points out some basic safety

situations that can occur during the operation and

maintenance of the machine. The safety section

also suggests possible ways to deal with these

situations. The safety section does not replace

safety practices in other parts of this service

manual.

Practice good safety to help prevent injury or

death.

Learn how to operate the machine and how to use

the controls correctly.

Do not let other persons operate the machine

without instruction and training.

Follow all safety precautions and instructions in the

manuals and on safety signs axed to the

machine and all attachments.

Use only approved attachments and equipment.

Make sure the machine has the correct equipment

needed by the local regulations.

WARNING:

An operator should not use alcohol or

drugs which can aect their alertness

or coordination. An operator on

prescription or 'over the counter'

drugs needs medical advice on

whether or not they can properly

operate machines. If any attachments

used on this equipment have a

separate Operator Manual, see that

manual for other important safety

information.

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1.2.6 The service manual

Read the table of contents and basic layout. Become familiar with all parts of this service manual. This

service manual gives the technician very important information.

Machine movement when in normal use determines right-hand and left-hand.

This manual covers general safety practices for this machine.

The photos, illustrations, and data used in this manual were current at the time of printing. Inline

production changes can make machines vary from the information in the service manual. The manufacturer

reserves the right to redesign and change the machine as necessary without notiﬁcation.

WARNING:

In some of the illustrations and photos used in this manual, shields or guards may have

been removed for clarity. Never operate the machine with any shields or guards removed.

If the removal of shields or guards is necessary to make a repair, they must be replaced

before operation.

1.2.7 Operation

1.2.7.1 Prepare for operation

Read and understand the operating instructions and precautions in this manual before you operate or

perform service on the machine.

Make sure that you know and understand the positions and operations of all controls. Make sure that all

controls are in neutral and the parking brake is applied before you start the machine.

WARNING:

If the engine is running and the parking brake is not applied, the machine will turn if the

steering wheel is moved when the travel control lever is in neutral.

Make sure that all persons are a sucient distance from your area of work before you start or operate the

machine. Do checks on the controls and learn all controls in an area clear of persons and objects before

you start work with the machine. Know the dimensions of the machine and have sucient space available

for operation. Do not operate the machine at high speeds around persons, buildings, other equipment, etc.

Always use correct procedures when you do tasks around and operate the machine. Do not let children or

persons who do not know how to operate the machine operate the machine. Keep other persons away

from your area of work. Do not let other persons ride on the machine.

Make sure that the machine is in the good mechanical condition. Make sure that the machine has the

correct equipment as necessary by local regulations.

All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load

characteristics of this equipment before you start.

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