Challenge PADDY WAGON Manual de referencia técnica
F.1722-B
August 2000
PADDY WAGON
®
PADDING PRESS
Sold and Serviced by
The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores, MI 49441-6081 USA
ChallengeMachinery.com
INSTRUCTION AND
PARTS MANUAL
1.0 Introduction
2
1.0 Introduction
THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this
manual in a safe, convenient place for quick reference by operators and service personnel.
SAFETY ALERT! This symbol means CAUTION: Personal safety
instructions! Pay special attention to the instructions in bold type. Personal injury may result if the
precautions are not read and followed.
READ THIS MANUAL BEFORE OPERATING! Follow precautions and instructions given and you
should have years of trouble-free operation. If after reading the manual questions still remain, contact
your Authorized Challenge Dealer.
FOR PARTS AND SERVICE, contact the Authorized Challenge Dealer from whom you purchased
your machine. Use the illustrations and parts lists at the back of this manual to identify the correct
parts needed. Always give the SERIAL NUMBER and MODEL of your machine to insure the correct
parts are sent as soon as possible.
Be sure to fill out the warranty card accompanying your machine and return it DIRECTLY TO
CHALLENGE.
If you bought a used machine, it is important to have the following information on record at Challenge.
Copy this page, fill in the information and send it care of The Challenge Service Department, 6125
Norton Center Drive •Norton Shores •MI 49441-6081.
CHALLENGE MODEL SERIAL NUMBER
ATTN COMPANY
ADDRESS
CITY STATE/PROVINCE ZIP
PHONE DATE INSTALLED
DEALER NAME & CITY
* WARRANTY INFORMATION *
It is very important that you read and understand the conditions outlined in the Warranty Information
Sheet attached to the outside of the shipping container of your machine.
The Warranty Information Sheet must be filled out completely and returned to THE CHALLENGE
MACHINERY COMPANY in order for the warranty to be issued for this machine.
Challenge® is a registered trademark of
The Challenge Machinery Company •6125 Norton Center Drive •Norton Shores, MI 49441-6081
Copyright© 1999-2003 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A
1.0 Introduction
3
TABLE OF CONTENTS
1.0 Introduction.......................................................................................................................................2
2.0 Safety ...............................................................................................................................................4
2.1 Precautions ..................................................................................................................................4
3.0 Packing List......................................................................................................................................5
4.0 Specifications ...................................................................................................................................6
5.0 Assembly Instructions ......................................................................................................................7
6.0 Operating Instructions ....................................................................................................................13
7.0 Padding Tips...................................................................................................................................16
8.0 Drawings & Schematics .................................................................................................................17
8.1 Main Assembly – A-7400, Rev. P..............................................................................................17
8.2 Main Assembly - A-7400, Rev. P...............................................................................................18
2.0 Safety
4
2.0 Safety
2.1 Precautions
•This machine is designed for one-person operation. Never operate the machine with more
than one person.
•Safe use of this machine is the responsibility of the operator. Use good judgment and
common sense when working with and around this machine.
•Read and understand all instructions thoroughly before using the machine. If questions
remain, contact the dealer from which you purchased this machine. Failure to understand the
operating instructions may result in personal injury.
•Only trained and authorized people should operate this machine.
•Do not alter safety guards or devices. They are for your protection. Severe personal injury
may result.
•Observe all caution labels on this machine.
•CRUSH HAZARD - Keep hands from under paper clamp.
•KEEP THE FLOOR around the machine free of trim, debris, oil and grease.
•If the machine operates unusually, have it checked by a qualified service person or your
Authorized Challenge Dealer.
•DO NOT STAND OR SIT ON THE MACHINE.
3.0 Packing List
5
3.0 Packing List
Part No. Description Qty.
7402 Table Assembly 1
A-7410 Stand Assembly 1
S-1886-1 End Caps, Top 2
S-1886 End Caps, Bottom 4
7411 Clamp Bar 1
S-1881 Caster 4
W-175 Caster Wrench 1
S-1883 Handle 2
A-7422-1 Stop Rod Assembly 1
7426 Plastic Handle, Stop Rod 1
7427 Plated Spacer 1
S-1729-8 Plated Weldnut 1
S-1154-1 Stop Rod Pin 1
S-1193-37 ‘E’ Ring 2
H-7322-6 3/8” Polished Washer 4
H-7321-8 ½” Plated Washer 4
H-5424-812 ½” x 1-1/2” Shoulder Bolt 2
H-6424-6 3/8” Plated Hex Jam Nut 5
H-6918-612 3/8” x 1-1/2” Soc. Hd. Stop Screw 2
H-6961-1006 #10 x ¾” Flat Head Wood Screw 8
Figure 1
7
15
8
14
20 10 19 11
12
3,4
13
18
16
17
4.0 Specifications
6
4.0 Specifications
Description Inch Units Metric Units
Maximum Pile Width 23-1/2” 60cm
Maximum Pile Height 31” 79cm
Pile Depth 3” to 17”+ 8 to 43cm+
Fits easily through any standard
32” (81cm) door
Dimensions
Overall 30” x 30” 76 x 76cm
Height 66” 168cm
Net Weight (@) 100lbs. 45kg
Shipping Weight (@) 120lbs. 55kg
Challenge reserves the right to make changes to any product or specification without notice and
without incurring responsibility to existing units.
5.0 Assembly Instructions
7
5.0 Assembly Instructions
You will need the following tools to assemble your Paddy Wagon:
•Phillips Screwdriver;
•1/4” Hex Wrench and;
•9/16” Open End Wrench.
Immediately after unpacking, check off parts received against the packing list (Figure 1 on page 5 &
Figure 2 below). Also, examine for any physical signs of damage incurred during shipment. The
machine is inspected before and after packaging at our plant. The responsibility for filing a claim
against the carrier for damages incurred during shipment rests with the receiver of the goods (FOB
our factory).
Figure 2
Figure 3
Two people should be used to take the base and top out of the box, Figure 3. They’re fairly heavy
and awkward to handle for one person. If you don’t have two people, carefully cut the side out of the
box and slide the pieces onto the floor.
5.0 Assembly Instructions
9
The other person should insert the pivot screw with a large washer between the stand and the table
frames, Figure 6.
Figure 6
Place a second large washer on the bolt, then secure one of the smaller washers with one of the hex
nuts. Repeat on the opposite side, Figure 7.
Figure 7
PINCH POINT. While assembling machine, care should be taken when
mounting the table assembly onto the stand.
Tilt the top section back and rest it on one of the filler boxes, Figure 8.
Figure 8
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