CGS SAM-1000 DPS Manual de usuario

SAM-1000_DPS

Operating instructions

Language: English

Revision: Version 1.0 (Software V1.1.2)

Issue: November 2020

NOTE

Read these operating instructions carefully before assembly,

installation and implementation.

These operating instructions are also available as a digital document on:

www.cgs-company.de/downloads/MDZ_E_B_SAM-1000_DPS.pdf

MDZ_E_B_SAM-1000_DPS_1.0

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Table of contents

Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Device version and validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Information for our customers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Warnings and explanatory texts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.5 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.6 Qualiﬁed personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.7 Warranty information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.8 Delivery information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.9 Norms and regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.10 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.11 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 Warnings and safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Packaging and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.1 Packaging material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.2 Shipping labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.3 Transport inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Installation, assembly information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5 Setup and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.1 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.2 Mechanical design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.3 Dimensional drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.4 Connection drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.5 Gas ﬂow schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.5.1 Gas ﬂow schematic type 1, without bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.5.2 Gas ﬂow schematic type 2, with bypass 3/2-way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.5.3 Gas ﬂow schematic type 3, with bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.6 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6 Operation Touch-Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.1 Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.2 Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.3 Gas ﬂow scheme. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.4 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.5 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.6 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.7 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.8 SNMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7 Proﬁbus conﬁguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.1 Activation of the proﬁbus master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8 Application example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

9 Maintenance & repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

9.1 Replacing the solenoid valves / replacing the ﬁlter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

10 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

10.1 Cleaning the surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

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10.2 Cleaning the interior .........................................................37

10.3 Cleaning the control panel ....................................................37

11 Connection options................................................................38

12 Technical data....................................................................39

13 Order numbers ...................................................................40

14 Delivery contents .................................................................41

15 Spare part list ....................................................................42

16 Appendix A (EU Declaration of Conformity) .............................................43

17 Appendix B (Inspection protocols) ....................................................44

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1 General information

1.1 Device version and validity

This documentation is restricted to the speciﬁed product and is only valid for this respective product. The

documentation describes the installation, implementation and maintenance of the device and provides

information about its function.

1.2 Information for our customers

Read this manual before commencing work on this device! It contains important information and data

that, when observed, will ensure the device functions properly and save service costs. Implementation

of this device is thereby considerably facilitated, leads to reliable measurement results and prevents

damage caused by improper use of the product.

1.3 General

This device has left the factory in a technically and operationally safe condition. To maintain this condition

and to ensure safe operation of this product, it must be implemented only in the manner speciﬁed by

the manufacturer. In addition, correct and safe operation of this product depends upon proper transport,

proper storage and installation as well as careful operation and maintenance.

This manual contains the information necessary for the proper use of the product described herein.

It is written for technically qualiﬁed personnel who are specially trained or have relevant knowledge in

the ﬁeld of automation technology (measurement, control and feedback control systems).

Knowledge and technically correct implementation of the safety instructions and warnings contained in

this manual are required for the safe installation and implementation of the product described and for

its safety during operation and maintenance. Only qualiﬁed personnel have the necessary expertise to

interpret the generally applicable safety instructions and warnings in speciﬁc cases and to apply them in

practice.

This manual is an integral part of the scope of delivery even if a separate order is possible due to

logistical reasons.

Because of the large number of technical details, it is not possible to consider all the details for all

versions of the described product and for every conceivable installation, operation, maintenance and

implementation in systems.

If you need additional information, or should particular problems arise which are not sufﬁciently

covered in this document, please request the necessary information from your local or responsible CGS

representative.

1.4 Warnings and explanatory texts

This manual describes how you can properly run, commission, operate and maintain this device.

You must pay particular attention to all warning and explanatory texts. These are separated from the

text and speciﬁcally identiﬁed by the relevant icons. They provide you with valuable tips for avoiding

operating errors and accidents.

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1.5 Intended use

The intended use for the purposes of this manual means that this product must only be used for the

applications described in the catalogue and in the technical description and only in conjunction with

external devices and components approved or recommended by CGS.

The product described in this manual has been developed, manufactured, tested and documented in

compliance with the applicable safety standards. No danger to personal health or property damage

therefore normally ensues from compliance with the handling guidelines and safety instructions

described for its project planning, assembly, intended use and maintenance.

1.6 Qualified personnel

Only those persons who are familiar with the installation, assembly, implementation and operation of

the product are qualiﬁed.

These persons have the following qualiﬁcations:

• They are authorised, trained or instructed to operate and maintain equipment and systems in accordance

with established safety procedures for electrical circuits, high pressures and aggressive and hazardous media.

• For devices with explosion protection: They are authorised, trained or instructed in carrying out work on

electrical circuits for hazardous systems.

• They are trained or instructed in the maintenance and use of protective equipment in accordance with

established safety procedures.

1.7 Warranty information

The contents of this manual is neither part of any previous or existing agreement, commitment or a

previous or existing legal relationship, nor should anyone modify these. All obligations by CGS arise from

the respective sales contract, which also contains the complete and solely applicable warranty terms and

conditions.

These contractual warranty regulations are neither extended nor limited by the contents of the manual.

The manufacturer accepts no liability for damage or malfunctions resulting from failure to observe the

operating instructions.

Apart from the operating instructions and regulations regarding accident prevention applicable in the

country and place of use, you must also observe the recognised technical regulations for safe and proper

work.

The warranty claim expires if the device is not installed, implemented, operated and maintained in

accordance with regulations.

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Proper maintenance means:

• Adherence to the maintenance plan (see Chapter: Maintenance)

• Maintenance by trained maintenance personnel

• Use of original CGS spare parts

Maintenance should be performed by the CGS service technician or, on the operator side, by CGS-trained

service technicians.

The warranty is void in case of:

• improper use

• use of unauthorised equipment

• faulty connection and existing components that are not part of the scope of delivery and service

• failure to use original spare parts and accessories

• retroﬁtting that was not performed by CGS itself

• non-compliance of prescribed maintenance work

The contents reﬂect the state of the art at the time of publication.

We reserve the right to make any technical changes due to further development.

1.8 Delivery information

The respective scope of delivery is listed in the shipping documents accompanying the delivery based

on the valid contract.

Please observe the corresponding information on the packaging material when opening the packaging.

Check the delivery for completeness and intactness. In particular, you should, where applicable, compare

the order number on the nameplates with the ordering data.

If possible, please keep the packaging materials so that you can use it for future return deliveries

(see Chapter: Packaging and transport).

1.9 Norms and regulations

The speciﬁcation and production of this device were based on the harmonised European Norms whenever

possible. If no harmonized European Norms have been applied, then the norms and regulations of the

Federal Republic of Germany shall apply.

When using this product outside the scope of these norms and regulations, you must comply with the

norms and regulations valid in the operator's country.

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1.10 Disclaimer

All technical information, data and operating instructions contained in this manual correspond to the

latest state of development at the creation of this manual and are based on our previous experience and

knowledge to the best of our knowledge.

We reserve the right to make any technical changes in the course of further development of the device

described in these operating instructions. No claims can be derived from the data, illustrations and

descriptions in this manual.

We assume no liability for any damage and interruptions caused by operator error, non-observance of

these operating instructions or improper repairs.

We expressly state that only original spare parts and accessories approved by us must be used. This also

applies to the subassemblies of other manufacturers.

The installation or use of non-approved replacement parts and accessories and any unauthorised

modiﬁcations and changes are not permitted for safety reasons and exclude liability by CGS for any resulting

damages.

Claims for damages are excluded regardless of the legal grounds of such claims.

Translations are made in good faith. We cannot accept any liability for any translation errors not even

when the translation was made by us or on our behalf. Only the original text is binding.

The text and illustrations do not necessarily reﬂect the scope of delivery or a possible spare parts order.

The drawings and diagrams are not to scale.

1.11 Disposal

This product comes from an environmentally conscious manufacturer and complies with the

2012/19/EU directive on waste electrical and electronic equipment (WEEE).

This product may contain substances which, if improperly disposed of (landﬁlls, incinerators), are

potentially environmentally harmful. It must therefore not be disposed of in this way.

Therefore, behave environmentally conscious:

• Arrange for this product to be recycled at the end of its life cycle via the relevant on-site facilities!

• Observe the relevant regulations for your country!

This product comes from an environmentally conscious manufacturer and complies with the

2012/19/EU directive on waste electrical and electronic equipment (WEEE).

This product may contain substances which, if improperly disposed of (landﬁlls, incinerators), are

potentially environmentally harmful. It must therefore not be disposed of in this way.

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2 Warnings and safety instructions

This manual contains important Warnings and safety instructions which you must observe to ensure

your own personal safety and to avoid property damage. The instructions referring to your personal safe-

ty are indicated by a warning symbol. Instructions referring only to property damage have no warning

symbol. Depending on the hazard level, warnings are displayed in descending order as follows.

If more than one hazard level occurs then the warning representing the highest degree of danger will be

used. If a warning triangle is used to warn against personal injury then the same warning can be added

to warn against property damage.

DANGER

indicates that death or severe personal injury will result if no appropriate precautions are taken.

WARNING

indicates that death or severe personal injury can result if no appropriate precautions are taken.

CAUTION

with warning triangle indicates that minor personal injury can result if no appropriate precautions are

taken.

NOTE

means that an undesirable event or situation can occur if the corresponding information is not observed.

CAUTION

without warning triangle indicates that property damage can result if no appropriate precautions are

taken.

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3 Packaging and transport

3.1 Packaging material

The individual system components and modules are shipped in different packaging. Primary packaging

materials: wood, cardboard and plastics (ﬁlms, foams), but also including hoop iron (for bundles), for

example. Packing materials include materials which are added to the packages for moisture protection

(e.g. silica gel bags).

If no agreement was reached on returning the packaging material then the packaging material remains

with the customer.

Waste disposal that is environmentally friendly and in accordance with the applicable disposal regulations

must be ensured. If necessary, assign waste disposal companies with the disposal of the packaging

material.

The system components are to be transported as far as possible in the package to the installation site

and kept in the package until assembly.

3.2 Shipping labels

Symbols are attached on the packages which must be observed during all transport phases including

storage.

1. TOP! The package must be stored, handled and transported in such a way that the arrows always point

upwards. Rolling, swinging, severe tipping or walking of goods marked in this way must be avoided.

2. Do not use forklift truck here

3. Do not destroy barrier!

4. Fragile, handle with care! Goods marked with this symbol should be handled carefully and should

never be rolled over or tied tightly.

5. Keep dry. Since goods of this type should also be protected from high levels of humidity, they must be

transported in closed vehicles or containers.

6. Center of gravity. This symbol is intended to provide a clear indication of the position of the center of

gravity.

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