CG Emotron VS Series Manual de usuario

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Emotron

VS Series Drive

Emotron VS Series Quick Start Guide

- 1 -

Thank you for choosing Emotron VS Series General Purpose AC Motor Drives

from CG Drives & Automation. This user manual presents a detailed description of

Emotron VS series with respect to product features, structural characteristics,

functions, installation, parameter setting, troubleshooting, commissioning and daily

maintenance, etc. Be sure to carefully read through the safety precautions before use,

and use this product on the premise that personnel and equipment safety is ensured.

IMPORTANT NOTES

◆To illustrate the details of the products，pictures in this manual based on products with outer

casing or safety cover being removed. When using this product, please be sure to well install

outer casing or covering by the rules, and operating in accordance with the manual contents.

◆The illustrations this manual for illustration only and may vary with different products you have

ordered.

◆The company is committed to continuous improvement of products, product features will

continue to upgrade, the information provided is subject to change without notice.

◆If you are using have questions, please contact our regional agents or our customer service

center.

◆The company's other products please visit our website. http://www.cgglobal.com

Emotron VS

AC drive

Quick Start Guide

Document number: 01-5480-02

Edition: r0.2

Date of release: 2019-08-08

CGPISL retain the right to change specifications and illustrations in the text,

without prior notification. The contents of this document may not be copied

without the explicit permission of CGPISL.

Emotron VS Series Quick Start Guide

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Contents

CONTENTS.................................................................................................................................. - 2 -

CHAPTER 1 SAFETY PRECAUTIONS ........................................................................................ - 4 -

1.1 SAFETY CONSIDERATIONS ..................................................................................................... - 4-

1.2 PRECAUTIONS...................................................................................................................... - 6-

CHAPTER 2 PRODUCT INFORMATION...................................................................................... - 8 -

2.1 NAMEPLATE INFORMATION ..................................................................................................... - 8-

2.2 INFORMATION OF CG PRODUCT MODEL .................................................................................. - 9-

2.3 TECHNICAL FEATURES ........................................................................................................ - 10 -

2.4 CONFIGURATION,MOUNTING DIMENSIONS AND WEIGHT ......................................................... - 14 -

2.5 EXTERNAL DIMENSIONS OF KEYPAD ..................................................................................... - 17 -

CHAPTER 3 INSTALLATION AND WIRING .............................................................................. - 19 -

3.1 INSTALLATION ENVIRONMENT ............................................................................................... - 19 -

3.2 INSTALLATION DIRECTION,SPACE AND COOLING .................................................................... - 19 -

3.3 FIXED MANNER ................................................................................................................... - 21 -

3.4 CONFIGURATION OF PERIPHERAL DEVICES ............................................................................ - 22 -

3.5 WIRING WAY OF VS SERIES ................................................................................................. - 25 -

3.6 TERMINAL CONFIGURATION.................................................................................................. - 28 -

3.7 EMI SOLUTIONS................................................................................................................. - 37 -

CHAPTER 4 OPERATION AND DISPLAY.................................................................................. - 39 -

4.1 INTRODUCTION OF LCD KEYPAD .......................................................................................... - 39 -

4.2 INTRODUCTION OF LED KEYPAD .......................................................................................... - 43 -

4.3 MOTOR AUTO-TUNING......................................................................................................... - 46 -

4.4 PASSWORD SETTING........................................................................................................... - 46 -

4.5 KEYPAD LOCK .................................................................................................................... - 46 -

CHAPTER 5 LIST OF PARAMETER.......................................................................................... - 47 -

5.1 FIVE LED (DIGITAL)DISPLAY INDICATORS............................................................................... - 48 -

5.2 STANDARD FUNCTION PARAMETERS ..................................................................................... - 48 -

CHAPTER 6 SPECIFICATION OF PARAMETERS .................................................................... - 83 -

GROUP A0 SYSTEM PARAMETERS.............................................................................................. - 83 -

GROUP B0FREQUENCY COMMAND............................................................................................. - 86 -

GROUP B1START/STOP CONTROL START/STOP CONTROL ........................................................... - 89 -

GROUP B2ACCEL/DECEL PARAMETERS...................................................................................... - 93 -

GROUP C0 DIGITAL INPUT ......................................................................................................... - 95 -

GROUP C1 DIGITAL OUTPUT.....................................................................................................-102 -

GROUP C2 ANALOG AND PULSE INPUT ......................................................................................-107 -

GROUP C3 ANALOG AND PULSE OUTPUT................................................................................... - 111 -

GROUP C4 VIRTUAL IO............................................................................................................- 112 -

GROUP D0PARAMETERS OF MOTOR 1 ......................................................................................- 113 -

GROUP D1V/F CONTROL PARAMETERS OF MOTOR 1..................................................................- 115 -

GROUP D2VECTOR CONTROL PARAMETERS OF MOTOR 1...........................................................- 119 -

GROUP D3PARAMETERS OF MOTOR 2 ......................................................................................-122 -

GROUP D4V/F CONTROL PARAMETERS OF MOTOR 2..................................................................-122 -

GROUP D5VECTOR CONTROL PARAMETERS OF MOTOR 2...........................................................-122 -

GROUP E0 PROTECTION PARAMETERS .....................................................................................-122 -

GROUP F0 PROCESS PID ........................................................................................................-127 -

GROUP F1 MULTI-REFERENCE AND SIMPLE PLC FUNCTION ........................................................-131 -

Emotron VS Series Quick Start Guide

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GROUP F2 SWING FREQUENCY,FIXED LENGTH,COUNT AND WAKEUP..........................................-135 -

GROUP H0 COMMUNICATION PARAMETERS................................................................................-138 -

GROUP L0 KEYS AND DISPLAY OF KEYPAD PARAMETERS.............................................................-139 -

GROUP L1 USER-DEFINED DISPLAY PARAMETERS ......................................................................-140 -

GROUP U0 STATUS MONITORING ..............................................................................................-142 -

GROUP U1 FAULT RECORD ......................................................................................................-143 -

GROUP Y0INCENSE MAKING MACHINE PARAMETERS ...................................................................-144 -

CHAPTER 7 SOLAR COMMISSIONING.................................................................................. - 146 -

7.1 PARAMETERS DESCRIPTION................................................................................................-146 -

7.2 SOLAR COMMISSIONING GUIDE ...........................................................................................-151 -

CHAPTER 8 ELEVATOR COMMISSIONING ........................................................................... - 157 -

8.1 PARAMETERS DESCRIPTION................................................................................................-157 -

8.2.MULTI-STEP SPEED SETTING METHOD ..................................................................................-162 -

8.3 ELEVATOR COMMISIONING GUIDE........................................................................................-163 -

CHAPTER 9 MAINTENANCE AND TROUBLESHOOTING...................................................... - 164 -

CHAPTER 10 MAINTENANCE AND INSPECTION.................................................................. - 169 -

10.1 INSPECTION ....................................................................................................................-169 -

10.2 MAINTENANCE.................................................................................................................-170 -

APPENDIX A: MODBUS COMMUNICATION PROTOCOL ...................................................... - 172 -

APPENDIX B: BRAKING RESISTOR....................................................................................... - 178 -

Emotron VS Series Quick Start Guide

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Chapter 1 Safety Precautions

Safety Precautions

Safety signs in this manual and in the main Instruction manual:

NOTE ! Additional information as an aid to avoid problems.

CAUTION!

Indicates the situation in which the failure to follow operating

requirements may cause moderate or slight injury and damage

to equipment

Warning!

Failure to follow these instructions can result in serious injury to

the user in addition to serious damage to the AC drive.

Users are requested to read this chapter carefully when installing, commissioning and repairing

this product and perform the operation according to safety precautions as set forth in this chapter

without fail. CG will bear no responsibility for any injury and loss as a result of any violation operation.

1.1 Safety Considerations

The use phase

Safety

class

Considerations

Before

Installation

Danger

◆Do not install the product if the package is with water, or

component is missing or broken.

◆Do not install the product if the label on the package is not

identical to that on the inverter.

Caution

◆Be careful of carrying or transportation. Risk of devices

damage.

◆Do not use damaged product or the inverters missing

component .Risk of injury.

◆Do not touch the parts of control system with bare hands. Risk

of ESD hazard.

Installation

Danger

◆Installation base shall be metal or other non-flammable

material. Risk of fire.

◆Do not install inverter in an environment containing explosive

gases, otherwise there is danger of explosion.

◆Do not unscrew the fixing bolts, especially the bolts with red

mark.

Caution

◆Do not leave cable strips or screws in the inverter. Risk of

inverter damage.

◆Install the product at the place with less vibration and no direct

sunlight.

◆Consider the installation space for cooling purpose when two

or more inverters are placed in the same cabinet.

Emotron VS Series Quick Start Guide

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Wiring

Danger

◆Wiring must be performed by authorized and qualified

personnel. Risk of danger.

◆Circuit-breaker should be installed between inverter and the

mains. Risk of fire.

◆Make sure the input power supply has been completely

disconnected before wiring. Failure to comply may result in

personnel injury and/or equipment damage.

◆Since overall leakage current of this equipment may be bigger

than 3.5mA, for safety's sake, this equipment and its associated

motor must be well grounded so as to avoid risk of electric

shock.

◆Never connect the power cables to the output terminals (U/T1,

V/T2, W/T3) of the AC drive. Pay attention to the marks of the

wiring terminals and ensure correct wiring. Failure to comply will

result in damage to the AC drive.

◆Install braking resistors at terminals (+)and PB only. Failure to

comply may result in equipment damage.

◆AC 220V signal is prohibited from connecting to other

terminals than control terminals R1A, R1B, R1C andR2A, R2B,

R2C. Failure to comply may result in equipment damage.

Caution

◆Since all adjustable frequency AC drives from CG have been

subjected to hi-pot test before delivery, users are prohibited from

implementing such a test on this equipment. Failure to comply

may result in equipment damage.

◆Signal wires should to the best of the possibility be away from

main power lines. If this cannot be ensured, vertical

cross-arrangement shall be implemented, otherwise interference

noise to control signal may occur.

◆If motor cables are longer than 100m, it is recommended

output AC reactor be used. Failure to comply may result in faults.

Before

Power-on

Danger

◆Inverter shall be power-on only after the front cover is

assembled. Risk of electrical hazard.

Caution

◆Verify that the input voltage is identical to the rated voltage of

product, correct wiring of input terminals R/L1, S/L2, and T/L3

and output terminals U/T1, V/T2, and W/T3, wiring of inverter

and its peripheral circuits, and all wires should be in good

connection. Risk of inverter damage.

After Power-on

Danger

◆Do not open the cover after power. Risk of electrical hazard.

◆Do not touches any input/output terminals of inverter with bare

hands. Risk of electrical hazard.

Caution

◆If auto tuning is required, be careful of personal injury when

motor is running. Risk of accident.

◆Do not change the defaults of parameters. Risk of devices

damage.

During

Operation

Danger

◆Non-professionals shall not detect signals during operation.

Risk of personal injury or device damage.

◆Do not touch the fan or the discharging resistor to check the

temperature. Failure to comply will result in personal burnt.

Caution

◆Prevent any foreign items from being left in the devices during

operation. Risk of device damage.

◆Do not control start/stop of inverter by ON/OFF of contactor.

Risk of device damage.

Emotron VS Series Quick Start Guide

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Maintenance

Danger

◆Maintenance and inspection can only be performed by

professionals . Risk of personal injury.

◆Maintain and inspect devices after power is off. Risk of

electric hazard.

◆Repair or maintain the AC drive only ten minutes after

the AC drive is powered off. This allows for the residual

voltage in the capacitor to discharge to a safe value.

Failure to comply will result in personal injury.

◆All pluggable components can be inserted or pulled out

only when power has been turned off.

◆Set and check the parameters again after the AC drive

is replaced.

1.2 Precautions

1.2.1 Motor Insulation Inspection

When the motor is used for the first time or when the motor is reused after being kept, or when

periodical inspection is performed, insulation inspection shall be conducted with motor so as to avoid

damaging the inverter because of the insulation failure of the motor windings. The motor wires must be

disconnected from the inverter during the insulation inspection. It is recommended to use the 500V

mega meter, and the insulating resistance measured shall be 5MΩ at least.

1.2.2 Motor Thermal Protection

If the motor rating does not match that of the inverter, especially when the rated power of the

inverter is higher than that of the motor, adjust motor protection parameters in the inverter or install

thermal relay to protect motor.

1.2.3 Operating with the Frequency Higher than Grid Power Frequency

Output frequency of VS is 0.00Hz～600.00Hz. If VS is required to operate above 50.00Hz, please

take the endurance of mechanical devices into consideration.

1.2.4 Mechanical Vibrations

Inverter may encounter mechanical resonance point of the load device at certain output

frequencies which can be avoided by setting the skip frequency parameters of the inverter.

1.2.5 Motor Heat and Noise

Since output voltage of inverter is PWM wave and contains a certain amount of harmonics, so

that the temperature, noise and vibration of the motor will be higher than those when the inverter runs

at grid power frequency.

1.2.6 Voltage-sensitive device or capacitor on output side of the AC drive

Do not install the capacitor for improving power factor or lightning protection voltage-sensitive

resistor on the output side of the AC drive because the output of the AC drive is PWM wave.

Otherwise, the AC drive may suffer transient overcurrent or even be damaged.

1.2.7 Contactor at the I/O terminal of the AC drive

When a contactor is installed between the input side of the AC drive and the power supply, the AC

drive must not be started or stopped by switching the contactor on or off. If the AC drive has to be

operated by the contactor, ensure that the time interval between switching is at least one hour since

frequent charge and discharge will shorten the service life of the capacitor inside the AC drive.

When a contactor is installed between the output side of the AC drive and the motor, do not turn

off the contactor when the AC drive is active. Otherwise, modules inside the AC drive may be

damaged.

1.2.8 Applied with the Rated Voltage

Apply VS with the rated voltage. Failure to comply will damage inverter. If required, take a

transformer to boost or step-down voltage.

Emotron VS Series Quick Start Guide

- 7 -

1.2.9 Do Not Apply a 3-Phase Input Inverter to 2-Phase Input Applications

Do not apply a 3-phase input inverter to 2-phase input applications. Otherwise, it will result in faults

or damage inverter.

1.2.10 Lightning Protection

VS has integrated lightning over-current protection device which has certain self-protection

capacity against the lightning. Additional protection devices have to be installed between inverter

and power supply in the area where lightning occurs frequently.

1.2.11 Altitude De-rating

In places where the altitude is above 1000 m and the cooling effect reduces due to thin air, it is

necessary to de-rate the AC drive. Contact CG for technical support.

1.2.12 Some special usages

If wiring that is not described in this manual such as common DC bus is applied, contact the agent

or CG for technical support.

1.2.13 Cautions for Inverter Disposal

The electrolytic capacitors on the main circuit and PCBA may explode when they are burnt.

Emission of toxic gas may be generated when the plastic parts are burnt. Please dispose inverter as

industrial wastes.

1.2.14 Adaptable Motor

The standard adaptable motor is adaptable industrial asynchronous induction motor or PMSM.

For other types of motor, select a proper AC drive according to the rated motor current.

The cooling fan and rotor shaft of non-variable-frequency motor are coaxial, which results in

reduced cooling effect when the rotational speed declines. If variable speed is required, add a more

powerful fan or replace it with variable-frequency motor in applications where the motor overheats

easily.

The standard parameters of the adaptable motor have been configured inside the AC drive. It is

still necessary to perform motor auto-tuning or modify the default values based on actual conditions.

Otherwise, the running result and protection performance will be affected.

The AC drive may alarm or even be damaged when short-circuit exists on cables or inside the

motor. Therefore, perform insulation short-circuit test when the motor and cables are newly installed or

during routine maintenance. During the test, make sure that the AC drive is disconnected from the

tested parts.

Emotron VS Series Quick Start Guide

- 8 -

Chapter 2 Product Information

2.1 Nameplate information

Fig 2-1 Nameplate information

Model Explanation

Model show on product nameplate contains information below.

VSX 48 - 009 - 20 CEB

Product Series

VSX - General Purpose Drive

VSM - Compact Machine Drive

VSS - Single Phase Drive

VSR - Solar Drive

Input ac voltage level

11:110-130Vac/160Vdc

23:220-240Vac/310Vdc

48:380-480Vac/540Vdc

Rated current(A)

003 –2.5A

- - -

009 –9.5A

2p5 –2.5A

- - -

9p5 –9.5A

Brake chopper

B = Brake chopper

EMC filter

N = No filter

E = C3 filter

Control panel

C = Standard panel

Protection class

20 = IP20

Fig 2-2 Model Explanation

Emotron VS Series Quick Start Guide

- 9 -

2.2 Information of CG Product Model

2.2.1 Information of CG General Drive

Table 2-1 VS Series General Product model and technical data

Model No.

Power capacity KVA

Rated

Input

current

Rated output

current

Applicable motor

VSX Series 3-Phase:415V，50/60Hz Range:-20%～+20%

VSX48-003-20CEB

1.5

3.4

2.5

0.75

VSX48-004-20CEB

5.0

4.2

1.5

VSX48-006-20CEB

5.8

5.5

2.2

VSX48-009-20CEB

9.5

3.7, 4

VSX48-013-20CEB

8.9

14.6

5.5

7.5

VSX48-017-20CEB

20.5

7.5

VSX48-024-20CEB

VSX48-032-20CEB

VSX48-038-20CEB

38.5

18.5

VSX48-045-20CEB

46.5

VSM Series 3-Phase:415V，50/60Hz Range:-20%～+20%

VSM48-003-20CEB

1.5

3.4

2.5

0.75

VSM48-004-20CEB

3.0

5.0

4.2

1.5

VSM48-006-20CEB

4.0

5.8

5.5

2.2

VSM48-009-20CEB

6.0

9.5

3.7, 4

VSS Series 1-Phase:220V，50/60Hz Range:-20%～+20%

VSS23 2p5 CEB

1.0

6.5

2.5

0.37,0.4

0.5

VSS23 4p2 CEB

1.5

9.3

4.2

0.75

1.0

VSS23 5p5 CEB

2.0

5.5

1.1

1.5

VSS23 7p5 CEB

3.0

15.7

7.5

1.5

VSS23 9p5 CEB

4.0

9.5

2.2

2.2.2 Information of CG Solar Drive

Table 2-2 VSR Series Product model and technical data

Model No.

Recommende

d Solar Array

Power kWP

Maximum

Input DC

Current A

Output

Current A

Motor kW

Frame

Size

VSR11 Series: 110VAC/160VDC input

VSR119p5

1.1

9.5

0.75

VSR2

VSR23 Series: 220VAC/310VDC input

VSR232p5

0.6

4.5

2.5

0.37, 0.4

VSR1

VSR234p2

1.1

7.5

4.2

0.75

VSR237p5

2.25

7.5

1.5

VSR2

VSR239p5

3.3

9.5

2.2

VSR48 Series:415VAC/540VDC input

VSR48003

1.1

4.5

2.5

0.75

VSR2

VSR48004

2.25

7.5

4.2

1.5

VSR48006

3.3

5.5

2.2

VSR48009

9.5

3.7, 4

VSR3

VSR48013

8.25

5.5

VSR48017

7.5

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