CENTURION SYSTEMS SECTOR II Manual de usuario

SECTOR II TRAFFIC BARRIER
INSTALLATION MANUAL
TRAFFIC BARRIERS
Centurion Systems (Pty) Ltd
www.centsys.com

After-sales
multi-language
Technical Support
Monday to Friday
from 07h00 to 18h00
GMT+2
Saturdays
08h00 to 16h30 GMT +2
Manufactures to
international
quality standard
ISO 9001:2008
100%
testing of
products
In-house
R&D
development
team
Centurion Systems (Pty) Ltd reserves the right to make changes to the products described in this
manual without notice and without obligation to notify any persons of any such revisions or changes.
Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to
this manual. No part of this document may be copied, stored in a retrieval system or transmitted in any
form or by any means electronic, mechanical, optical or photographic, without the express prior written
consent of Centurion Systems (Pty) Ltd.
1986 1990 1995 1999 Today
Sales and technical support
to Africa, Europe, Asia,
the Americas, Australia
and the Pacic
Company Prole

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SAFETY
FIRST IMPORTANT SAFETY INSTRUCTIONS
1. Glossary of terms
2. Product identication
2.1 Internal components
2.2 External components
2.3 Electronics tray
2.4 Hardware unpacking
3. Physical installation
3.1 Orientation of the SECTOR II
3.2 Preparation of the cabinet plinth
3.3 Mounting the cabinet
3.4 Fitting and levelling the boom pole
4. Onsite electrical wiring
4.1 AC and DC power isolation
4.2 Earthing the unit
4.3 Wiring AC power to the SECTOR II Trac Barrier
4.4 Installing loop detectors
4.4.1 Installing a single FLUX SA loop detector
4.4.2 Installing dual FLUX SA loop detectors
5. Basic controller setup
5.1 Powering up the SECTOR II
5.2 Programming the controller
6. Installation handover
7. Advanced controller setup
7.1 Menu navigation map
Installation ow diagram: Center-fold pull-out
8. Maintenance
8.1 How and when to do maintenance
8.2 Site related issues
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Contents

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8.3 Basic adjustments
8.4 Basic checks for the CLAWS Roadway Spikes
9. Troubleshooting
9.1 Diagnostics
10. Appendices
10.1 SECTOR II specications
10.1.1 Unit specications
10.1.2 Barrier boom pole specications
10.1.3 Fuse protection
10.1.4 Certicate of compliance
10.2. Changing the SECTOR II to a left-hand conguration
10.3 Adjusting limits for Fail-safe Mode
10.4 11-pin loop detector installations
10.4.1 Installing a single FLUX 11-pin loop detector
10.4.2 Installing dual FLUX 11-pin loop detectors
10.5 Safety beam installation
10.6 Wiring diagrams for installation modes
10.6.1 Simplex Mode
10.6.2 Complex Mode (Option 1)
10.6.3 Complex Mode (Option 2 - Ticket vendors)
10.6.4 Uni-directional trac
10.6.5 Bi-directional trac
10.7 Factory Default Settings (South Africa only)
10.8 Terminal descriptions
10.9 Ancillary installation equipment
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CONTENTS
Icons used in this manual
This icon indicates tips and other
information that could be useful
during the installation.
This icon denotes variations
and other aspects that should be
considered during installation.
This icon indicates warning,
caution or attention! Please
take special note of critical
aspects that MUST be adhered
to in order to prevent injury.
This icon indicates areas
where mechanical crushing
may occur

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ATTENTION
To ensure the safety of people and possessions, it is important that you
read all the following instructions.
Incorrect installation or incorrect use of the product may cause
serious harm to people and / or property.
The installer, being either professional or DIY, is the last person
on the site who can ensure that the operator is safely installed, and that
the whole system can be operated safely.
IMPORTANT
SAFETY INSTRUCTIONS
Warnings for the installer
CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before beginning to install
the product.
• All installation, repair, and service work to this product must be carried out by a
suitably qualied person
• Do not activate your barrier unless you can see it and can determine that its area of
travel is clear of people, pets, or other obstructions
• NO ONE MAY CROSS THE PATH OF A MOVING BARRIER. Always keep people
and objects away from the barrier and its area of travel
• NEVER LET CHILDREN OPERATE OR PLAY WITH THE BARRIER CONTROLS
• Secure all easily-accessed barrier controls in order to prevent unauthorised use of the
barrier
• Do not in any way modify the components of the automated system
• Do not install the equipment in an explosive atmosphere: the presence of ammable
gasses or fumes is a serious danger to safety
• Before attempting any work on the system, cut electrical power to the operator and
disconnect the batteries
• The mains power supply of the automated system must be tted with an all-pole
switch with contact opening distance of 3mm or greater. Use of a 5A thermal breaker
with all-pole circuit break is recommended
• Make sure that an earth leakage circuit breaker with a threshold of 30mA is tted
upstream of the system
• Never short-circuit the battery and do not try to recharge the batteries with power
supply units other than that supplied with the product, or manufactured by
Centurion Systems (Pty) Ltd
• Make sure that the earthing system is correctly constructed, and that all metal parts
of the system are suitably earthed
SAFETY INSTRUCTIONS

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• Safety devices must be tted to the installation to guard against mechanical
movement risks, such as crushing, dragging and shearing
• It is recommended that at least one warning indicator light be tted to every system
• Always t the warning signs visibly to the inside and outside of the barrier
• The installer must explain and demonstrate the manual operation of the barrier in
case of an emergency, and must hand over the user guide to the user
• Explain these safety instructions to all persons authorised to use this barrier, and be
sure that they understand the hazards associated with trac barriers
• Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as
such materials are potential sources of danger
• Dispose of all waste products like packing materials, worn-out batteries, etc.
according to local regulations
• Always check the obstruction detection system and safety devices for correct
operation
• Neither Centurion Systems (Pty) Ltd, nor its subsidiaries, accepts any liability caused
by improper use of the product, or for use other than that for which the automated
system was intended
• This product was designed and built strictly for the use indicated in this
documentation. Any other use, not expressly indicated here, could compromise the
service life/operation of the product and/or be a source of danger
• Anything that has not been specied in these instructions may be considered a risk
to your safety, and the safety of others. If you are unsure of an installation matter,
please contact your nearest distributor
SAFETY INSTRUCTIONS

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SECTOR II 3, 4.5 or 6m trac barrier manufactured by
Centurion Systems (Pty) Ltd
Boom Aluminium pole used to close o roadway or section
thereof
Loop Inductive loop manufactured to sense a vehicle when it
passes over the loop. Minimum 2.5m wide by 1m
Counterbalance assembly A spring-assembly to balance the boom pole
Hold down bracket Bracket used to clamp the cabinet in position
CP84 SM 2A Charger Battery charger
Camlock Cabinet-type lock, (60198 Keyed-alike)
DIP switch Selectable binary switches (two-position)
Modes of Operation Selection that dictates how the SECTOR II barrier will
react to external stimuli
Duty cycle Percentage per unit time within which the barrier can
operate, i.e. 48 minutes in an hour
Collision-sensing operation The ability of the boom to detect an obstruction and reverse
direction
Manual Operation Allows emergency manual operation of boom without
utilising the manual-override
TABLE 1
GLOSSARY OF TERMSSECTION 1
1. Glossary of Terms

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1. Electronics tray
2. Gearbox assembly (3m, 4,5m and 6m)
3. Spring assembly locating washer
4. Spring assembly bolt
5. Spring-washer
6. Spring assembly bush
7. Counterbalance assembly
8. Taper roller
9. Tension-bar nut
10. Hold down bracket
11. AC Mains terminal block
FIGURE 1. PRODUCT IDENTIFICATION - INTERNAL COMPONENTS
5
6
4
1
2
3
8
9
10
11
7
PRODUCT IDENTIFICATIONSECTION 2
2. Product Identication
2.1. Internal Components

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1. Barrier lid
2. Boom pole (3m, 4.5m and 6m)
(not supplied)
3. Manual override (6mm Allen key)
4. Boom pole coupler
5. Barrier enclosure
6. Door
7. Boom pole retainer
1. CP4 7Ah battery
2. Barrier controller
3. CP84 SM 2A charger
4. Wiring channels
5. FLUX SA loop detector – single (optional)
FLUX SA loop detector – double (optional)
6. FLUX 11-Pin loop detector – single (optional)
FLUX 11-Pin loop detector – double (optional)
FIGURE 2. PRODUCT IDENTIFICATION - EXTERNAL COMPONENTS
FIGURE 3. PRODUCT IDENTIFICATION - ELECTRONICS TRAY
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5
5
4
6
2
2
4
3
3
1
1
2.2. External components
2.3. Electronics tray
PRODUCT IDENTIFICATIONSECTION 2

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1. M8 Nuts
(for boom pole retainer)
2. M8 Spring Washers
(for boom pole retainer)
3. M12 Heavy duty washers
(for the Hold Down Bracket)
4. Hold down bracket
5. Boom pole retainer
6. 6mm Allen key (for manual override)
FIGURE 4. PRODUCT IDENTIFICATION - HARDWARE
2.4. Hardware unpacking
When unpacking the SECTOR II, neccessary harware can be found attached to the
enclosure. The hardware is as follows:
1
2
3
4
5
6
PRODUCT IDENTIFICATIONSECTION 2
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