Central Pneumatic 99659 Manual de instalación

AIR COMPRESSOR

12 VOLT / 150 PSI

99659

SET UP AND OPERATING INSTRUCTIONS

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

contained herein may be reproduced in any shape or form without the express written consent of

Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for

assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

SKU 99659 For technical questions, please call 1-800-444-3353. Page 2

SAVE THIS MANUAL

Keep this manual for the safety warn-

ings and precautions, assembly, operat-

ing, inspection, maintenance and cleaning

procedures. Write the product’s serial

number in the back of the manual near the

assembly diagram (or month and year of

purchase if product has no number). Keep

this manual and the receipt in a safe and

dry place for future reference.

Safety Alert Symbol and Signal

Words

In this manual, on the labeling,

and all other information provid-

ed with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

IMPORTANT SAFETY

INSTRUCTIONS

INSTRUCTIONS PERTAINING

TO A RISK OF FIRE,

ELECTRIC SHOCK, OR

INJURY TO PERSONS

WARNING – When using tools, basic pre-

cautions should always be followed,

including the following:

General

To reduce the risks of electrica.

shock, re, and injury to persons,

read all the instructions before us-

ing the tool.

Work area

Keep the work area clean and wella.

lighted. Cluttered benches and dark

areas increase the risks of electric

shock, re, and injury to persons.

Do not operate the tool in explo-b.

sive atmospheres, such as in the

presence of ammable liquids,

gases, or dust. The tool is able to

create sparks resulting in the ignition

of the dust or fumes.

Keep bystanders, children, andc.

visitors away while operating the

SKU 99659 For technical questions, please call 1-800-444-3353. Page 3

tool. Distractions are able to result in

the loss of control of the tool.

Personal safety

Stay alert. Watch what you are do-a.

ing and use common sense when

operating the tool. Do not use the

tool while tired or under the inu-

ence of drugs, alcohol, or medica-

tion. A moment of inattention while

operating the tool increases the risk

of injury to persons.

Dress properly. Do not wear looseb.

clothing or jewelry. Contain long

hair. Keep hair, clothing, and

gloves away from moving parts.

Loose clothes, jewelry, or long hair

increases the risk of injury to persons

as a result of being caught in moving

parts.

Avoid unintentional starting.c.

Be sure the Switch (16) is in the

“OFF” position before connecting

to the air supply. Do not carry the

tool with your nger on the switch or

connect the tool to the air supply with

the switch on. Doing so will increas-

es the risk of personal injury.

Do not overreach. Keep properd.

footing and balance at all times.

Proper footing and balance enables

better control of the tool in unexpect-

ed situations.

e. Use safety equipment. A

dust mask, non-skid safety

shoes and a hard hat must

be used for the applicable

conditions. Wear heavy-duty work

gloves during use.

f. Always wear eye protec-

tion. Wear ANSI-ap-

proved safety goggles.

g. Always wear hearing

protection when using

the tool. Prolonged expo-

sure to high intensity noise

is able to cause hearing loss.

Risk of Electric Shock. This toolh.

is not provided with an insulated

gripping surface. Contact with a

″live″ wire will also make exposed

metal parts of the tool ″live″ and

shock the operator.

Tool use and care

Do not use the tool if the Switcha.

does not turn the tool on or off.

Any tool that cannot be controlled

with the switch is dangerous and

must be repaired.

Disconnect the tool from the airb.

source before making any adjust-

ments, changing accessories, or

storing the tool. Such preventive

safety measures reduce the risk of

starting the tool unintentionally. Turn

off and detach the air supply, safely

discharge any residual air pressure,

and release the throttle and/or turn

the switch to its off position before

leaving the work area.

Store the tool when it is idle out ofc.

reach of children and other un-

trained persons. A tool is dangerous

in the hands of untrained users.

Maintain the tool with care.d. Keep a

cutting tool sharp and clean. A prop-

erly maintained tool, with sharp cut-

SKU 99659 For technical questions, please call 1-800-444-3353. Page 4

ting edges reduces the risk of binding

and is easier to control.

Check for misalignment or bind-e.

ing of moving parts, breakage of

parts, and any other condition that

affects the tool’s operation. If dam-

aged, have the tool serviced before

using. Many accidents are caused

by poorly maintained tools. There is a

risk of bursting if the tool is damaged.

Use only accessories that aref.

identied by the manufacturer for

the specic tool model. Use of an

accessory not intended for use with

the specic tool model, increases the

risk of injury to persons.

Service

Tool service must be performeda.

only by qualied repair personnel.

When servicing a tool, use onlyb.

identical replacement parts. Use

only authorized parts.

SAVE THESE

INSTRUCTIONS.

SYMBOLS AND

SPECIFIC SAFETY

INSTRUCTIONS

Symbol Denitions

Symbol Property or statement

noNo-load speed

.../min Revolutions or reciprocation per

minute

Chart continued in next column.

Symbol Denitions

Symbol Property or statement

PSI Pounds per square inch of pressure

ft-lb Foot-pounds of torque

BPM Blows per minute

CFM Cubic Feet per Minute ow

SCFM Cubic Feet per Minute ow at

standard conditions

NPT National pipe thread, tapered

NPS National pipe thread, straight

WARNING marking concerning Risk

of Eye Injury. Wear ANSI-approved

eye protection.

WARNING marking concerning Risk

of Hearing Loss. Wear hearing

protection.

WARNING marking concerning Risk

of Respiratory Injury. Wear NIOSH-

approved dust mask/respirator.

WARNING marking concerning Risk

of Explosion.

Specic Safety Instructions

The warnings and precautions dis-1.

cussed in this manual cannot cover

all possible conditions and situations

that may occur. It must be under-

stood by the operator that common

sense and caution are factors which

cannot be built into this product, but

must be supplied by the operator.

CAUTION! Warranty is voided if2.

you drop Air Compressor. Always

lift Compressor using Handle (17).

WARNING!3. This Air Compressor

is NOT equipped and should not

be used “as-is” to supply breath-

SKU 99659 For technical questions, please call 1-800-444-3353. Page 5

ing air. For any application of air for

human consumption, you must t the

Air Compressor with suitable in-line

safety and alarm equipment (not in-

cluded). This additional equipment is

necessary to properly lter and purify

the air to meet minimal specications

for Grade D breathing as described in

Compressed Gas Association Com-

modity Specication G 7.1-1966,

OSHA 29 CFR 1910. 134, and/or

Canadian Standards Associations

(CSA). In the event the Air Compres-

sor is used for the purpose of breath-

ing air application and proper in-line

safety and alarm equipment is not

simultaneously used, existing war-

ranties are void, and Harbor Freight

Tools disclaims any liability whatso-

ever for any loss, personal injury, or

damage.

Do not use Compressor continu-4.

ously for over 15 minutes. Allow

the Compressor to cool approximate-

ly 12 to 15 minutes after inating an

item.

Do not overinate objects.5. Check

pressure continually while inating.

Use tire pressure gauge to check the

actual pressure in the item inated.

Do not inate any item over or under

its manufacturer’s recommended PSI

rating.

Make sure all inatable items used 6.

with Air Compressor are inated to

the appropriate capacity. Inatable

items constructed of soft materials

(balls, beach toys, air mattresses,

rubber rafts, etc.) usually will not

show the manufacturer’s recom-

mended air pressure. Take care not

to over-inate the object.

Replace fuse only with another 207.

amp glass tube fuse. Connect only

to 12V negative ground circuit.

Avoid burns. After several minutes of8.

use, Compressor will become hot to

the touch. Always wear heavy duty

safety gloves when during use.

Do not point the Nozzle (28) at9.

skin, other people or animals.

Make sure the Air Compressor is10.

located on a at, level, sturdy surface

capable of supporting the weight of

the Compressor.

Industrial applications must follow11.

OSHA guidelines.

Never leave the Air Compressor unat-12.

tended when it is plugged in and run-

ning. Turn off the Compressor, and

unplug the unit before leaving.

Do not allow children and other unau-13.

thorized people to handle or play with

the Air Compressor.

Do not modify the factory set pres-14.

sure shutoff or startup switches.

This tool will do the work better and

safer at the speed and capacity for

which it was designed.

WARNING!15. The brass components

of this product contain lead, a chemi-

cal known to the State of California

to cause birth defects (or other repro-

ductive harm). (California Health &

Safety code § 25249.5, et seq.)

Only use with accessories rated to16.

handle forces exerted by tool during

operation. Other accessories not de-

signed for the forces generated may

break and forcefully launch pieces.

SKU 99659 For technical questions, please call 1-800-444-3353. Page 6

Attach all accessories properly to the17.

tool before connecting the air sup-

ply. A loose accessory may detach or

break during operation.

Use this tool with both hands only.18.

Using tools with only one hand can

result in loss of control.

Do not lay the tool down until it has19.

come to a complete stop. Moving

parts can grab the surface and pull

the tool out of your control.

Vibration Precautions

This tool vibrates during use. Re-

peated or long-term exposure to vibra-

tion may cause temporary or permanent

physical injury, particularly to the hands,

arms and shoulders. To reduce the risk of

vibration-related injury:

Anyone using vibrating tools regu-1.

larly or for an extended period should

rst be examined by a doctor and

then have regular medical check-

ups to ensure medical problems are

not being caused or worsened from

use. Pregnant women or people

who have impaired blood circulation

to the hand, past hand injuries, ner-

vous system disorders, diabetes, or

Raynaud’s Disease should not use

this tool. If you feel any medical or

physical symptoms related to vibra-

tion (such as tingling, numbness, and

white or blue ngers), seek medical

advice as soon as possible.

Do not smoke during use. Nico-2.

tine reduces the blood supply to the

hands and ngers, increasing the risk

of vibration-related injury.

Wear suitable gloves to reduce the3.

vibration effects on the user.

SAVE THESE

INSTRUCTIONS.

FUNCTIONAL DESCRIPTION

Specications

Electrical Rating 12 VDC / 20 A

Maximum Air Pressure 150 PSI

Output Capacity 1.23 CFM

Maximum Run-time 12-15 Minutes

ON/OFF Cycle Time 12 Min. Off / 15 Min. ON

INITIAL TOOL SET UP/

ASSEMBLY

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

Note: For additional information regarding

the parts listed in the following pages,

refer to the Assembly Diagram near

the end of this manual.

Unpacking

When unpacking, make sure that

the item is intact and undamaged. If any

parts are missing or broken, please call

Harbor Freight Tools at the number shown

throughout the manual as soon as pos-

sible.

This air tool may be shipped with a•

protective plug covering the air inlet.

Remove this plug before set up.

SKU 99659 For technical questions, please call 1-800-444-3353. Page 7

Air Supply

Incorporate an in-line oiler, shut-off1.

valve, regulator with pressure gauge,

and lter for best service, as shown in

the diagram above. An in-line shut-

off valve is an important safety

device because it controls the air

supply even if the air hose is rup-

tured.

WARNING! TO PREVENT SERIOUS

INJURY FROM ACCIDENTAL

OPERATION: Do not install a

female quick coupler on the tool.

Such a coupler contains an air valve

that will allow the air tool to retain

pressure and operate accidentally

after the air supply is disconnected.

Note: Air ow, and therefore tool perfor-

mance, can be hindered by under-

sized air supply components.

The air hose must be long enough2.

to reach the work area with enough

extra length to allow free movement

while working.

Inspect the air connections for leaks.3.

Repair any leaks found.

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

Inspect tool before use, looking

for damaged, loose, and

missing parts. If any problems

are found, do not use tool until

repaired.

Tool Set Up

TO PREVENT

SERIOUS INJURY:

Do not adjust or tamper with

any control or component in a

way not specically explained

within this manual. Improper

adjustment can result in tool

failure or other serious

hazards.

Work Piece and Work Area Set Up

Designate a work area that is clean1.

and well-lit. The work area must not

allow access by children or pets to

prevent injury and distraction.

Route the air hose along a safe route2.

to reach the work area without creat-

ing a tripping hazard or exposing the

air hose to possible damage. The air

hose must be long enough to reach

the work area with enough extra

length to allow free movement while

working.

If an automatic oiler is not used,3. add

a few drops of Pneumatic Tool Oil

to the airline connection before use.

Add a few drops more after each

hour of continual use.

To Inate Automotive Tires:

Place the Air Compressor on a at, 4.

level, dry surface.

SKU 99659 For technical questions, please call 1-800-444-3353. Page 8

Remove the valve cap from the5.

valve stem of a tire. Thread on the

Air Nozzle (28) to the tire stem. (See

Figure A, below.)

Plug the Adapter (14) into the ve-6.

hicle’s cigarette lighter socket.

(See Figure B.) Caution: Always

start the vehicle’s engine prior to op-

erating the Air Compressor so as to

not deplete the vehicle’s battery.

Turn the Air Compressor’s Power7.

Switch (16) to its “ON” position.

The meter is located on top of the8.

Cylinder Cover (24). The maximum

air pressure this unit will produce

is 150 PSI. Do not inate the air

pressure beyond the tire manufac-

turer’s ination rating. To obtain an

accurate air pressure reading, turn off

the Air Compressor when the desired

pressure is indicated on the gauge.

(See Figure A.)

When nished, turn the Power Switch 9.

to its “OFF” position. Remover the

Air Nozzle from the vehicle’s tire

valve stem. Replace the valve cap.

Then, disconnect the Cigarette Light-

er Adapter from the vehicle’s cigarette

lighter socket.

To Inate Balls, Toys, Air Mattress-

es, Rubber Rafts, Etc.:

The compressor comes with three10.

nozzles for inating a variety of items.

Thread on the desired nozzle onto

the Air Nozzle. Insert the nozzle into

the item you want to inate then turn

on the Air Compressor, and inate the

object. Do not over-inate.

When nished, turn the Power Switch 11.

to its “OFF” position. Remove the

nozzle from the inated object. Then,

disconnect the Adapter (14) from the

vehicle’s cigarette lighter socket.

USER-MAINTENANCE

INSTRUCTIONS

Procedures not specically

explained in this manual

must be performed only by a

qualied technician.

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION: Disconnect the

Adapter and allow the

Compressor to cool before

performing any inspection,

maintenance, or cleaning

procedures.

TO PREVENT SERIOUS

INJURY FROM TOOL

FAILURE: Do not use

damaged equipment. If

abnormal noise, vibration,

or leaking air occurs, have

the problem corrected before

further use.

Figure A

Nozzle (28)

Adapter

(14)

Switch (16)

Handle (17)

SKU 99659 For technical questions, please call 1-800-444-3353. Page 9

CLEANING, MAINTENANCE,

AND LUBRICATION

Note: These procedures are in addition to

the regular checks and maintenance

explained as part of the regular op-

eration of the air-operated tool.

WARNING!1. Make sure Power Switch

(16) of Air Compressor is in its “OFF”

position and unit is unplugged from

the vehicle’s cigarette lighter socket

before performing any inspection,

maintenance, or cleaning procedures.

Before each use,2. inspect general

condition of the Air Compressor.

Check for loose screws, misalign-

ment or binding of moving parts,

cracked or broken parts, damaged

electrical wiring, loose air ttings, and

any other condition that may affect

the safe operation of the Compressor.

If abnormal noise or vibration occurs,

have the problem corrected before

further use. Do not use damaged

equipment.

To clean,3. wipe with a clean, damp

cloth and a mild detergent. Then dry.

Do not use solvents. Do not immerse

the unit in liquids.

To replace Adapter (14) fuse,4. un-

screw and remove the cap on the

Cigarette Lighter Adapter. Remove

the old Fuse, and replace with a new

Fuse (type: 20 Amp). Then, screw

the cap back onto the Cigarette

Lighter Adapter.

Troubleshooting

Problem Possible Causes Likely Solutions

Compressor will

not start.

Adapter (14) not securely1.

inserted in vehicle’s cigarette

lighter socket.

Power Switch (16) not on.2.

Vehicle Battery not fully3.

charged.

Blown Adapter fuse.4.

Dirty or damaged brushes5.

Insert Adapter securely.1.

Turn on Power Switch.2.

Charge vehicle Battery.3.

Replace fuse (20 Amp) in Adapter.4.

Inspect, repair or replace brushes.5.

Low pressure. Loose connection(s).1. Make sure all connections are tight.1.

Overload

Protector trips.

Continuous use too long.1. Do not use unit continuously for over 121.

minutes. Allow 30 minutes for unit to cool

down after each use.

Severe air

leakage.

(Slight air leakage

is normal,

especially on older

tools.)

Cross-threaded housing1.

components.

Loose housing.2.

Damaged valve or housing.3.

Dirty, worn or damaged valve.4.

Check for incorrect alignment and uneven1.

gaps. If cross-threaded, disassemble and

replace damaged parts before use.

Tighten housing assembly. If housing cannot2.

tighten properly, internal parts may be

misaligned.

Replace damaged components.3.

Clean or replace valve assembly.4.

Follow all safety precautions whenever diagnosing or servicing the tool.

Disconnect air supply before service.

SKU 99659 For technical questions, please call 1-800-444-3353. Page 10

Part Description Q’ty

1 Rear Base 1

2 Piston Rod 1

3 Bearing 1

4 Gear 1

5 Front Bracket 1

6 Bearing 1

7 Engine Cover 1

8 Magnet 1

9 Rotor 1

10 Carbon Brusher 1

11 Brusher Rest 1

12 Engine Bearing Base 1

13 Rubber Feet 4

14 Adapter 1

15 Back Cover 1

16 Switch 1

17 Handle 1

18 Piston Ring 1

19 Impact Ring 1

20 Steel Cover 1

Part Description Q’ty

21 O-Ring 1

22 Exhaust Value Plate 1

23 Radiator 1

24 Cylinder Cover 1

25 Air Outlet Adaptor 1

26 Spring 1

27 Rubber Hose 1

28 Nozzle 1

29 Screw (M3 x 6) 4

30 Screw (M4 x 8) 1

31 Overload Protector 1

32 Washer 2

33 Connection Wire 2

34 Screw (M3 x 10) 2

35 Screw Rod 2

36 Switch Washer 2

37 Outer Washer 4

38 Screws (M4 x 8) 4

39 Screws (M4 x 38) 4

PARTS LIST AND ASSEMBLY DIAGRAM

25 26

45 6 789

35 36 15

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN

THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY

REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS

TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE

MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD

BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL

RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

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