Central Machinery 45656 Manual de usuario

TIRE CHANGER

SEMI-AUTOMATIC

Model

45656

OPERATING INSTRUCTIONS

Diagrams within this manual may not be drawn proportionally.

Due to continuing improvements, actual product may differ slightly from the product described herein.

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

Revised cover 07h

Page 2SKU 45656 For technical questions, please call 1-800-444-3353.

SPECIFICATIONS

Electrical Requirements 220 V~ / 60 Hz / 10.5 A

1 HP Motor / 1740 RPM / 1 Phase

Max. Wheel Diameter 39”

Max. Rim Diameter 10”-20”

Max. Wheel Width 13”

External Locking Rim Dimensions 10”-18”

Internal Locking Rim Dimensions 12”-20”

Max. PSI Working Pressure 110 PSI

Bead Break Force 2500 kg

Max. Rotation Torque (Turntable) 795 ft-lb

Air Inlet Fitting Size 1/4” NPT

Shipping Weight 471 lb.

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, assembly,

operating, maintenance procedures, and parts lists/ assembly diagrams. Keep your

invoice with this manual. Write the invoice number on the inside of the front cover.

Keep this manual and invoice in a safe and dry place for future reference.

SAFETY WARNINGS AND PRECAUTIONS

1. KEEP WORK AREA CLEAN AND DRY. Cluttered, damp or wet work areas

invite injuries.

2. KEEP CHILDREN AWAY FROM WORK AREA. Do not allow children to handle

this product.

3. STORE IDLE EQUIPMENT. When not in use, tools and equipment should be

stored in a dry location to inhibit rust. Always lock up tools and equipment and

keep out of reach of children.

4. DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR

DRUGS. Read warning labels on prescriptions to determine if your judgment or

reexes are impaired while taking drugs. If there is any doubt, do not attempt to

use this tool.

5. USE EYE AND HEARING PROTECTION. Wear ANSI approved safety impact

eye glasses and ANSI approved hearing protection when working with this

Page 3SKU 45656 For technical questions, please call 1-800-444-3353.

product. ANSI approved safety impact eye glasses and hearing protectors are

available from Harbor Freight Tools.

6. DRESS SAFELY. Non-skid footwear or safety shoes should be used when

working with this product. Do not wear loose clothing or jewelry as they can

become caught in moving parts. Wear a protective hair covering to prevent long

hair from becoming caught in moving parts.

7. INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS.

8. DO NOT OVERREACH. Keep proper footing and balance at all times to prevent

tripping, falling, back injury, etcetera.

9. STAY ALERT. Watch what you are doing at all times. Use common sense. Do

not use this tool when you are tired or distracted from the job at hand.

10. CHECK FOR DAMAGED PARTS. Before using this product, carefully check

that this tool will operate properly and perform its intended function. Check for

damaged parts and any other conditions that may affect the operation of this tool.

Replace or repair damaged or worn parts immediately.

11. REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only

identical replacement parts. Only use accessories intended for use with this

product. Approved accessories are available from Harbor Freight Tools.

12. MAINTAIN THIS PRODUCT WITH CARE. Keep this tool clean and dry for better

and safer performance.

13. MAINTENANCE: For your safety, service and maintenance should be performed

regularly by a qualied technician.

14. USE THE RIGHT PRODUCT FOR THE RIGHT JOB. There are certain

applications for which this product was designed. Do not use a small tool or

attachment to do the work of a larger industrial tool or attachment. Do not use

this product for a purpose for which it was not intended.

SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS

1. ALWAYS DISCONNECT THE TIRE CHANGER FROM ITS AIR SUPPLY

SOURCE. PUMP THE BEAD BREAKER PEDAL (26E) SEVERAL TIMES

TO EVACUATE ALL COMPRESSED AIR FROM THE MACHINE, AND

DISCONNECT THE UNIT FROM ITS ELECTRICAL SUPPLY SOURCE

BEFORE PERFORMING ANY SERVICES OR MAINTENANCE.

Page 4SKU 45656 For technical questions, please call 1-800-444-3353.

(SEE FIGURES A, B, E, AND ASSY. DIAGRAM E.)

2. USE CLEAN, DRY, REGULATED COMPRESSED AIR AT UP TO 110 PSI. Do

not exceed the recommended maximum of 110 PSI. Never use oxygen, carbon

dioxide, combustible gases or any other bottled gas as a power source for this

tool.

3. WHEN CONNECTING TO THE AIR SUPPLY:

A. Wrap approximately 4” of Teon tape around the male threads of a Quick

Connector (not provided). Then, wrench tighten the Quick Connector into the

Pressure Regulator (5F). (See Figures A, C, and E.)

B. If an automatic oiler is not used, add two drops of oil into the Quick Connector

of the Pressure Regulator (5F).

Page 5SKU 45656 For technical questions, please call 1-800-444-3353.

C. Turn on the compressor and set the regulator to the pressure recommended

for this tool (up to 110 PSI).

4. DO NOT INFLATE A TIRE ABOVE OR BELOW THE AIR PRESSURE

RECOMMENDED BY THE TIRE MANUFACTURER.

5. ALWAYS DISPOSE OF OLD TIRES IN ACCORDANCE WITH LOCAL, STATE,

AND FEDERAL LAWS.

6. IF YOU USE AN EXTENSION CORD, MAKE SURE TO USE ONLY UL

APPROVED CORDS HAVING THE CORRECT GAUGE AND LENGTH.

(SEE FIGURE D.)

Nameplate

Amperes

Extension Cord Length

25’ 50’ 75’ 100’ 150’ 200’

0 - 5 16 16 16 14 12 12

5.1 - 8 16 16 14 12 10 -

8.1 - 12 14 14 12 10 - -

12.1 - 15 12 12 10 10 - -

15.1 - 20 10 10 10 - - -

FIGURE D

7. TO AVOID PERSONAL INJURY AND/OR PRODUCT DAMAGE, ALWAYS

MAKE SURE THE TIRE RIM IS FIRMLY SECURED ON THE TIRE CHANGER

WITH THE JAWS (17C). (SEE FIGURE E AND ASSY. DIAGRAM C.)

8. NEVER PLACE YOUR HANDS BETWEEN THE VEHICLE WHEEL RIM AND

THE JAWS (17C) DURING THE LOCKING/CLAMPING STAGE. (SEE FIGURE

E AND ASSY. DIAGRAM C.)

9. WARNING: This product contains or produces a chemical known to the State of

California to cause cancer and birth defects (or other reproductive harm).

(California Health & Safety Code 25249.5 et seq.)

Page 6SKU 45656 For technical questions, please call 1-800-444-3353.

UNPACKING

When unpacking, check to make sure all parts shown on the Parts Lists/Assembly

Diagrams (pages 17 through 22) are included. If any parts are missing or broken,

please call Harbor Freight Tools at the number shown on the cover of this manual as

soon as possible.

PRODUCT DESCRIPTION

Prior to using the Tire Changer, it is recommended that you study and familiarize

yourself with the main components of the unit. (See Figure E.)

Page 7SKU 45656 For technical questions, please call 1-800-444-3353.

ASSEMBLY INSTRUCTIONS

NOTE: All parts below refer to the parts listed on pages 17 through 22 of this

manual.

1. Temporarily remove the four mounting Bolts, Washers, and Nuts located at the

top/rear of the Body Assembly. (See Figure F.)

2. Set the column (C) on the body assembly (B) insuring the threaded studs line up

with the mounting holes on the bottom of the column mounting ange. Secure

the column to the body with the nuts and washers (A) provided.

3. Pneumatic Hook Up: Connect the ination gun to its connector. Connect the tire

changer to a compressed air network using the connector which is on the air-

water separator (D) located right side of the base assembly.

4. Electric at connection: Before making any electric link up, check to be certain

that the main voltage corresponds to what is stamped on the voltage tag. It is

absolutely essential that the system is equipped with a good grounding circuit.

5. WARNING: The Tire Changer requires the assembly of a UL, CSA, or CE listed,

220 Volt, 3-Prong Electrical Plug (not provided) onto the unit’s electrical power cord.

The National Electric Code requires that the GREEN wire on the unit must be used

as the GROUND wire. The “HOT” wires on the power cord are the BLACK and

WHITE wires. Do not attempt to alter the 220 Volt, 3-Prong Plug or its assembly to

the power cord (as mentioned above) in any way. In addition, it is recommended

that this assembly procedure be carried out by a qualied technician.

Page 8SKU 45656 For technical questions, please call 1-800-444-3353.

OPERATING INSTRUCTIONS

NOTE: All parts below refer to the parts listed on pages 17 through 22 of this

manual.

To Perform Preliminary Operating Tests:

Connect the Tire Changer to its air and electrical supply sources, and allow1.

adequate time for the compressed air system to reach the recommended 110

PSI. (See Figures A, C, D, and E.)

When the Reverse Pedal (59E) is fully depressed, the Turntable (1C) should turn2.

in a clockwise direction. (See Figures B and E.)

When the Reverse Pedal (59E) is raised, the Turntable (1C) should turn in a3.

counterclockwise direction.

Press the Bead Breaker Pedal (26E) to activate the Paddle (7B). When the4.

Pedal is released, the Paddle should return to its original position.

Press the Jaw Clamp Pedal (26E) once to open the four Jaws (17C). Press the5.

Pedal again to close the Jaws.

LOCKING

LEVER

NOZZLE

AIR GAUGE

(#4F)

TRIGGER

FIGURE G

6. Press the Trigger on the Air Gauge (4F) to release air from the Nozzle. (See

Figure G.)

To Break The Tire Bead:

1. WARNING: Before carrying out this procedure, deate the tire fully, and remove

all the wheel weights.

2. Position the wheel against the rubber Buffers (39B) located on the front/left side

of the Tire Changer. (See Figure E and Assy. Diagram B.)

3. Position the Paddle (7B) against the tire bead at a distance of about 1/2” from the

tire rim. (See Figures E and H.)

REV 05/05

Page 9SKU 45656 For technical questions, please call 1-800-444-3353.

PADDLE

(#7B)

TIRE BEAD

WHEEL

FIGURE H

4. Depress the Bead Breaker Pedal (26E) fully to activate the Paddle (7B). Release

pressure on the Bead Breaker Pedal when the Blade has reached the end of its

travel and/or when the tire bead is broken.

(See Figures B, E, and H.)

5. Rotate the tire slightly, and repeat the procedure around the entire circumference

of the wheel rim until the bead is completely detached from the rim.

6. Repeat the above Steps for the other side of the wheel/tire.

To Remove The Tire From The Wheel:

1. WARNING: Before carrying out this procedure, deate the tire fully, and remove

all the wheel weights.

2. Spread tire grease (or a similar lubricant) liberally on the complete circumference

of the broken tire bead. NOTE: Failure to lubricate the tire bead may cause

serious damage to the bead.

3. Place the wheel/tire evenly on the Turntable (1C). (See Figure E.)

4. To lock the wheel on the Turntable (1C), proceed as follows according to the

wheel rim size:

Rims from 10” to 18”: Position the four Jaws (17C) according to the reference

mark located on the Turntable (1C) by depressing the Jaw Clamp Pedal (26E)

halfway down. (See Figures B and E.)

Page 10SKU 45656 For technical questions, please call 1-800-444-3353.

Place the wheel on the four Jaws (17C) and, while keeping the wheel rim

pressed down, depress the Jaw Clamp Pedal (26E) as far down as it will go.

Check to make sure the wheel is rmly secured by the Jaws (17C).

Rims from 12” to 20”: Position the four Jaws (17C) so that they are completely

closed.

Place the wheel on the four Jaws (17C) and depress the Jaw Clamp Pedal (26E)

to open the Jaws, thereby locking the wheel rim in place.

Check to make sure the wheel is rmly secured by the Jaws (17C).

TOOLS SHAFT

(#13A)

MOUNTING

HEAD (#15A)

LEVER (#1F)

FIGURE I

Lower the Tools Shaft (13A) until the Mounting Head (15A) rests next to the

wheel rim and on top of the tire. Then, lock the Tools Shaft in position, using the

Block Support (7A). (See Figures E and I.)

6. Insert the Lever (1F) between the tire bead and the front section of the Mounting

Head (15A). (See Figures E and I.)

7. Move the tire bead over the Mounting Head (15A) by pulling upward on the

Reverse Pedal (59E). NOTE: To avoid damaging the inner tube (if there is one),

it is recommended to perform this Step with the inner tube valve stem positioned

about 1” to the right of the Mounting Head. (See Figures B and I.)

8. With the Lever (1F) held in position, rotate the Turntable (1C) in a clockwise

direction by fully depressing the Reverse Pedal (59E). Continue until the tire is

completely separated from the wheel rim.

9. Remove the inner tube (if there is one), and repeat the above Steps for the other

side of the wheel/tire.

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