Cassida PRO Series Manual de usuario
CassidaPRO Zeus: Service Manual
2018 Cassida Corporation. All rights reserved.
Rev: 09/05/2018
cassidapro.com/partner/
Zeus
2-POCKET CURRENCY
DISCRIMINATOR
SERVICE MANUAL
· Specifications
· Assembly
· Procedures
· Troubleshooting
· Quality Testing
· Parts Information
CassidaPRO Zeus: Service Manual
2018 Cassida Corporation. All rights reserved.
Rev: 09/05/2018
cassidapro.com/partner/
1. OVERVIEW
1.1. Introduction from Cassida USA
1.2. Cross Section Side View Diagram
1.3. Specifications
1.4. Communication Ports / Pin-Outs
1.4.1. Serial/RS232
1.4.2. RJ11
1.4.3. RJ45
1.4.4. USB-A
1.4.5. USB-C
1.5. Accessories
1.6. Required Tools for Disassembly
1. 7. Definitions and Terms
1.8. Main PBA Connector Detail
1.9. Mecha PBA Connector Detail
1.10. Circuit Block Diagram
2. QUALITY CONTROL TESTING
2.1. Software Version Check and Update
2.2. Sensor and Mechanical Check
2.3. Currency and Function Check
3. PROCEDURES
3.1. Battery Replacement
3.2. Dust Cover Tension Adjustment
3.3. Re-aligning ADF Rollers
3.4. Dust Cover Hook Replacement
3.5. Connecting Remote Display
3.6. CIS Calibration
3 . 7. Hopper Sensor Calibration
3.8. Double Sensor Calibration
3.9. Adjustments after PBA Replacement
4. DISASSEMBLY
4.1. Side Covers (Left / Right)
4.2. Assembly Bank Note Guide
4.3. Assembly Hopper and Top Panel
4.4. Upper Door
4.5. Fly Wheel
4.6. Encoder Disk
4 . 7. Assembly Lower Guide
4.8. Assembly Power Supply
4.9. Main Motor
4.10. Assembly Reject Pocket
4 .11. Dust Cover
4.12. Assembly Guide CIS Upper
4.13. Assembly Guide CIS Lower
4.14. Assembly Stacker
4.15. PBA Replacement
4.16. Roller Replacement
4.17. Guide Reject Pocket Replacement
5. TROUBLESHOOTING GUIDE
5.1. PS Sensor Errors
5.2. Read/ID Errors
5.3. ID Errors
5.4. “ReStartRecognitionAPP” Error
5.5. Upgrading (When EMERGENCY
Screen is displayed)
5.6. Settings (Reset after Power Down/
Start-up Issues)
6. SERVICE MENU GUIDE
6.1. Starting Test Menu
6.2. Diagnosis
6.3. Program Update
6.4. Adjustments
6.5. Backup and Restore
6.6. Reports Clear
6 . 7. Statistics Report
6.8. Log Data
6.9. Data Download
6.10. Software Version
APPENDIX I: Spare Parts List
APPENDIX II: Error Codes/Messages
APPENDIX III: Contact Information
APPENDIX IV: Return Merchandise Authorization
APPENDIX V: Notices
This service manual is confidential and
exclusively for the use of current Cassida
PRO Series partners and their technicians.
This manual shall not be shared with outside
sources including but not limited to end users,
competitors, social media, or marketing
channels. No part of this document shall
be reproduced in whole or in part without
written permission from Cassida Corporation.
TABLE OF CONTENTS
CassidaPRO Zeus: Service Manual
2018 Cassida Corporation. All rights reserved.
Rev: 09/05/2018
cassidapro.com/partner/
OVERVIEW
INTRODUCTION FROM CASSIDA USA
Thank you for partnering with Cassida PRO to sell and service the industry leading counterfeit
detection equipment. Cassida PRO is proud to provide the best in class recognition and detection
and dedicated service to our partners. Please visit our partner page listed below for the most up to
date software, manuals, and information regarding our PRO Series products.
http://cassidapro.com/partner/
In addition, should you need further assistance including tech-to-tech troubleshooting, parts
ordering, or general inquiries, please call our service center at:
1-888-800-0303
(Option 1)
(Option 1)
The following nomenclature will be used to show
shortcuts and menu navigation throughout the service
menu:
[#] Denotes the number key to press to access the menu
option
-> Denotes the next number in the sequence to reach the
final menu
All shortcut keys given are assuming that the technician has
already opened the service menu. The headings given are the
default options set on the product as it is shipped. Actions will
be printed in bold text.
1.
1.1.
1
CassidaPRO Zeus: Service Manual
2018 Cassida Corporation. All rights reserved.
Rev: 09/05/2018
cassidapro.com/partner/
CROSS SECTION SIDE VIEW DIAGRAM
1. Hopper Sensor
2. PS1 Sensor
3. Upper Cover
4. Back Light
5. Magnetic Sensor
6. PS2 Sensor
7. Lower Cover
8. Dust Drawer
9. Image Sensor
10. Reject Sensor
11 . Diverter
12. Stacker Sensor
Receiver/Reflector SensorEmitter
1.2.
9
10
11
12
1
2
3
4
5
6
7
8
2
CassidaPRO Zeus: Service Manual
2018 Cassida Corporation. All rights reserved.
Rev: 09/05/2018
cassidapro.com/partner/
MODEL CASSIDA PRO Zeus
COUNTING SPEED 800/1000 Bill/Min
HOPPER CAPACITY 500+ Notes
REJECT CAPACITY 100 Bills
STACKER CAPACITY 200 Bills
DETECTION METHODS MG, Full-Line UV, Double-Sided IR, High Definition
Color CIS, Color Spectrum Analysis
BILL SIZE RANGE 4.7” x 2.4” - 7.1” x 3.5”
(120 x 60mm to 180 x 90 mm)
POWER SUPPLY 100-240V/50-60Hz
WEIGHT 16.84 lbs (7.6 kg)
DIMENSIONS 10.8” W x 9.8” D x 12”H
(276*250*305 mm)
FUNCTIONS INCLUDED Mix Mode
Sort Mode
Count Mode
Face Mode
Orientation Mode
Value Sort Mode
Add Feature
Strap Feature
(by denomination, by count, by custom)
OPTIONAL FEATURES: Bar Code Mode
Bar Code + Cash Mode
Serial Capture Mode
SPECIFICATIONS 1.3.
3
CassidaPRO Zeus: Service Manual
2018 Cassida Corporation. All rights reserved.
Rev: 09/05/2018
cassidapro.com/partner/
CONNECTIVITY / PORTS
RS-232 - SERIAL CONNECTION
1) CONNECTION WITH A PC
• Connection to a PC for remote printing is possible by using the serial port on the back
of the discriminator. An RS232 male – RS232 female cable may be used to directly
connect to a serial port on a PC. An RS232 male – USB-A converter cable may also
be used to connect the discriminator serial port to a PC USB port. Both cables are
available at most electronic retailers
Example of RS232 male - USB-A converter cable:
Communication data format:
This is available in the ZEUS Protocol
Manual. If you need this information,
please contact Support@CassidaPro.
com.
1.4.
1.4.1.
1. AC
2. Serial Port (Printing)
NULL MODEM
3. RJ12 (Remote Display)
4. RJ45 (Network PortGND)
5. USB-B (PC Connection Port)
6. USB-A (Programming Update and
Export Port)
AC
Serial Port
RJ 12
RJ45
USB-B
USB-A
4
CassidaPRO Zeus: Service Manual
2018 Cassida Corporation. All rights reserved.
Rev: 09/05/2018
cassidapro.com/partner/
RS-232 - SERIAL CONNECTION
2) CONNECTION WITH A PRINTER
• The Zeus interfaces with many printers, and has customizable options for the serial port
data output setup. Due to the large variety of supported devices, the below pin-out
is given for the Rx, Tx, and GND pins. All other pins are not connected (NC). Custom
cables may be created or ordered using the below pin-out.
The RS232 Port Pin-out is as follows:
1. NC
2. Tx (Zeus -> Printer)
3. Rx (Printer -> Zeus)
4. NC
5. GND
6. NC
7. NC
8. NC
9. NC
• You may also elect to use a standard RS232 cable, which requires a Null Modem
adapter (female to male converter) at the end of RS232 male – RS232 female cable.
Null modem adapters are available from most electronics retailers.
Example of RS232 female to male converter:
RJ11
1) CONNECTION WITH A CUSTOMER DISPLAY (remote display)
Required cable: RJ11 to RJ11 cable
2) CONNECTION WITH A PC
Required cable: RJ11 to RS232 female (RS232 PC Port)
• The RJ11 to RS232 female cable is a custom cable.
• Please contact Cassida PRO for pricing and availability.
1.4.1.
1.4.2.
5
CassidaPRO Zeus: Service Manual
2018 Cassida Corporation. All rights reserved.
Rev: 09/05/2018
cassidapro.com/partner/
RJ45 (LAN)
1) CONNECTION WITH A PC
Required cable: LAN Cable (LAN PC Port)
• Communication data format: TBD. API manual available upon request.
USB-A
1) CONNECTION FOR USB EXTERNAL STORAGE
Connection for USB external storage
• USB memory file system must FAT32 format.
USB-B
1) CONNECTION WITH A PC
Required cable: USB-B – USB-A (USB-A PC Port)
• Communication data format: API manual available upon request.
• Requires Windows Driver (linux-cdc-acm.inf) which can be provided by
Cassida PRO Tech Support upon request.
Example of USB-B – USB-A cable:
1.4.3.
1.4.4.
1.4.5.
6
CassidaPRO Zeus: Service Manual
2018 Cassida Corporation. All rights reserved.
Rev: 09/05/2018
cassidapro.com/partner/
ACCESSORIES
· Extended Bill Guides
·External Display
·Universal Cash Handling Thermal Printer
·Cassida Air Duster
·CleanBill Pro Cleaning Cards
·CleanPro Cleaning Swabs
*Please contact Cassida PRO for pricing and availability of the items above.
REQUIRED TOOLS FOR SERVICE AND DISASSEMBLY
#2 Screwdriver (+)
2.5mm Screwdriver (-)
2mm and 2.5mm Hex key
(Allen Key)
5.5mm, 7mm, and 13mm Wrench (Span-
ner)
Tweezers
Long/Needle Nose Pliers
100mm Cable Ties
Angle Cutters
1.5.
1.6.
7
CassidaPRO Zeus: Service Manual
2018 Cassida Corporation. All rights reserved.
Rev: 09/05/2018
cassidapro.com/partner/
DEFINITIONS AND TERMS
• ADF ROLLER: Automatic Document Feeder Roller - located in hopper area,
responsible for feeding bills into unit
• Hopper: Either the top or back of the currency counter unit, where stacks of currency
are placed for feeding
• Reject Pocket: Location where rejected and suspect bills are passed to during sort
and count operations
• Stacker: Area where currency is passed during sorting or counting upon meeting the
sort or detection criteria
• CIS: Contact Imaging Sensor - image sensors almost in direct contact with the object to
be scanned. CIS is widely used in optical identification technology.
• UV Sensor: Ultraviolet Sensor - Sensors used to verify luminescence or fluorescence
counterfeit features in certain currencies
• IR Sensor: Infrared Sensor - Sensors used to verify IR ink counterfeit features (either
transmissive or reflective) in certain currencies
• MG Sensor: Magnetic Sensor - Sensors that use magnetic fields to verify counterfeit
features in certain currencies
• Double: A misfeed error where two banknotes pass through the unit at the same time,
or the unit detects a discrepancy in thickness of banknote
• Chain: A misfeed error where two banknotes pass through the unit too closely after
one another, so that the unit cannot differentiate the two bills
1.7.
8
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