Carrier 16LJ-01 Manual de usuario

Absorption Chiller

OPERATION MANUAL

16LJ-01,02,03

Original instructions

Notes to Users

Thank you for purchasing Carrire Absorption Chiller.

Before operating the Chiller, please read this manual thoroughly.

It contains instruction for the operation and maintenance of the Chiller.

Please utilize the Chiller to its optimum performance by following

recommended daily maintenance and handling, and periodic ser ice.

If you need any information about maintenance contract or any other inquiries,

please contact Carrier ser ice agent.

Product Information

If you ha e problems of questions concerning your chiller, you will need the following

information. Model and serial numbers are on the nameplate on the bottom of the

control panel.

Model No. Serial number

DECLARATION OF CONFORMITY

This product is marked " CE " as it satisfied EEC Directi e No. 2006/42/EC,

2004/108/EC, 97/23/EC, 90/396/EEC and conforms with following standards.

This declaration will become oid in case of misusage and/or from non obser ance

though partial of Manufacturer's installation and/or operating instructions.

Note: The contents of this manual are subject to change without notice.

814-6-0510-121-01-0

Absorption Chiller Operation Manual

< Hot Water Fired type>

Table of Contents

0. SUMMARIES OF PRODUCT CHARACTERISTICS ………………………………………0

1. SAFETY PRECAUTIONS …………………………………………1

1-1. SAFETY PRECAUTIONS …………………………………………1

1-2. HIGH TEMPERATURE・HIGH VOLTAGE CAUTION …………………………………………7

1-3. USE ENVIRONMENT …………………………………………7

1-4. WATER TREATMENT …………………………………………7

2. ILLUSTRATION …………………………………………8

2-1. DETAIL OF CHILLER …………………………………………8

2-2. CONTROL PANEL …………………………………………9

2-3. FLOWCHART OF CHILLER

AND FUNCTION OF EACH SECTION …………………………………………12

3. OPERATING INSTRUCTIONS …………………………………………15

3-1. SELF-DIAGNOSTIC FUNCTION …………………………………………15

3-2. DESCRIPTION OF KEYS AND THEIR FUNCTIONS …………………………………………16

3-3. SETTING OF OPERATION BOARD …………………………………………17

3-4. COOLING OPERATION …………………………………………23

3-5. HOW TO CHANGE INDICATION ON DATA DISPLAY …………………………………………26

3-6. HOW TO CHANGE INDICATION AND SETTING POINT …………………………………………28

3-7. MAINTENANCE MESSAGE …………………………………………29

3-8. ALARM INDICATIONS AND ACTIONS …………………………………………31

4. MAINTENANCE …………………………………………40

4-1. DAILY MAINTENANCE …………………………………………40

4-2. PERIODIC MAINTENANCE …………………………………………43

4-3. WATER TREATMENT …………………………………………46

4-4. RECOMMENDED SCHEDULE OF MAINTENANCE

AND REPLACEMENT OF MAIN COMPONENTS …………………………………………50

5. MAINTENANCE CONTRACT …………………………………………51

5-1. ANNUAL MAINTENANCE CONTRACT …………………………………………51

5-2. INSPECTION REPORT …………………………………………51

5-3. WARRANTY …………………………………………52

0. Summaries of product characteristics

0-1. Product explanation

(1) Excellent for peak shaving during high electrical demand periods.

(2) esigned to provide chilled water from waste heat sources, generated from industrial

processes and cogeneration systems.

(3) Allows diversification of critical cooling requirements. Critical cooling loads are met

with minimal electrical power input with a hot water-fired chiller.

(4) Allows for smaller generator set installation be utilized since the electrical load

associated with an absorption chiller is minimal when compared to an electric chiller.

(5) Ozone safe, CFC free. Cooling requirements are met without chlorine based

refrigerants.

(6) Reduces affectors to global warming. Minimizes global impact by greatly reducing

electricity consumption and eliminating the use of greenhouse gases.

(7) Environment: Molybdate solution inhibitor is used with no impact on environment.

(8) Low noise and vibration. The absorption chiller doses not utilize a large

motor-compressor, and this leads to quiet, trouble-free operation.

(9) Small footprint saves facility space.

0-2. Use of product

Absorption Chiller is air conditioning equipment achieving comfortable space, energy

saving, and economic efficiency.

It has been used in office buildings, hotels, department stores, hospitals, schools,

convention centers, government building, etc.

0-3. Business name and address

(1) Manufacturer

Business name : Panasonic Corporation

Address : 1-1-1 Sakata, Oizumi-machi,, Ora-gun,,Gunma 370-0596,Japan

(2) Importer

Business name: Carrier S.A.S

Address : BP 49-Route de Thil Q1122 MONTLUEL Cedex , France

0-4. Noise data

Model : 16LJ-

01 02 03

Noise [dB(A)] Less than 70

SAFETY PRECAUTIONS

1-1. SAFETY PRECAUTIONS

＊ Before operating this chi er, you shou d first thorough y read the fo owing instructions.

＊ A precautions are c assified into either WARNING or CAUTION.

WARNING: Fai ure to observe this instruction may resu t in serious injury or death.

CAUTION : Fai ure to observe this instruction may cause an injury or fai ure of chi er.

Depending on circumstances, this may resu t in serious injury or death.

< Examp e >

symbo denotes danger, warning or caution.

The i ustration in the symbo shows the specific description of such item.

(The i ustration to the eft indicates that a specia care must be taken to avoid e ectric shocks.)

symbo prohibits an action.

The i ustration in or near the symbo shows the specific description of such item.

symbo instructs

The i ustration in the symbo shows the specific description of such item.

(The i ustration to the eft indicates that it shou d be grounded.)

＊ After reading this manua , it shou d be kept in fixed p ace to be avai ab e for any user at any time.

1-1-1. For safety usage

TURN OFF THE BREAKER BEFORE CLEANING

AND CHECKING

STOP THE OPERATION IN CASE OF A FIRE,

EARTHQUAKE OR POSSIBLE THUNDERBOLT

A ways turn off the breaker before c eaning

and checking the coo ing tower fan,

chi ed water pump, or others inking the

chi er, to provide protection from

e ectric shocks or possib e injury by the

rotating fan.

Stop the operation in case of a fire or

earthquake or when there is ike y to be a

thunderbo t, to prevent a fire or e ectric

shocks.

DO NOT TOUCH THE CONTROL PANEL

SWITCH WITH WET HANDS

DO NOT TOUCH THE WIRINGS INSIDE THE

CONTROL PANEL

Do not touch the switch inside the contro

pane with wet hands to avoid e ectric

shocks.

Do not touch the wirings inside the contro

pane to avoid e ectric shocks.

WARNING

Must be observed

Do not touch

SWITCH

OFF

INSPECTION

1. SAFETY PRECAUTIONS

an action to be done.

SAFETY PRECAUTIONS

DO NOT TOUCH HIGH VOLTAGE LEAD WIRE

Do not touch high vo tage ead wire to

prevent e ectric shocks.

KEEP FLAMMABLES AWAY FROM THE

CHILLER

Do not p ace any f ammab es (gaso ine,

thinner, etc.) c ose to the chi er,

f ue, chimney and oi tank to prevent a fire.

DO NOT OPERATE THE CHILLER WHEN GAS

SMELLS

Do not operate the chi er when gas

sme s. Do not turn on/off any switch to

prevent a fire.

DO NOT TOUCH ANY ROTATING PART OF

FANS

Keep away your fingers from any rotating

part of fans or pumps to avoid possib e

injury.

Do not touch

Prohibited

SAFETY PRECAUTIONS

SOLVE ALL THE PROBLEMS BEFORE

RESTARTING THE CHILLER

DO NOT PLACE HEAVY OBJECTS ON THE

CHILLER OR CONTROL PANEL

So ve a the prob ems before restarting the

chi er when the safety device or

security device operates, to prevent a fire.

Must be observed

Do not p ace heavy objects on the

chi er or contro pane to avoid

possib e injury by fa ing.

Prohibited

DO NOT CLIMB UP THE CHILLER CALL SPECIALISTS FOR SERVICE OR

MAINTENANCE

Do not c imb up the chi er/heater to avoid

fa ing down.

Prohibited

Ca specia ists for service or maintenance.

Wrong service /maintenance may cause

e ectric shocks, a fire or burns.

Must be observed

AUTHORIZED PERSONNEL ONLY DO NOT POUR WATER OVER THE

CHILLER OR CONTROL PANEL

A notice, “For Authorized Personne On y”

must be affixed to the chi er to

keep away unauthorized personne from

touching it. If this is anticipated, enc ose

Prohibited the chi er with a protective

fence. Misuse of the chi er

may cause

injury.

Do not pour water over the chi er

or contro pane to avoid e ectric shocks.

Prohibited

USE THE CORRECT POWER SUPPLY

This is indicated on the name p ate of the

chi er. Use of the power other

than specified here may cause a fire or

e ectric shocks.

Prohibited

CAUTION

What

vo tage?

SAFETY PRECAUTIONS

NEVER CHANGE THE SET VALUE

STOP THE OPERATION WHEN BLACK SMOKE

RISES

Never change the set va ue of the safety

and/or protective devices. Wrong setting

may damage the chi er/heater or cause a

fire.

Stop the operation when b ack smoke

rises and ca service agent, to prevent

a fire by poor combustion.

Must be observed

DO NOT TOUCH THE ABSORBENT OBSERVE THE SPECIFIED PRESSURE OF WATER

Do not touch the spare or eaked

absorbent which may cause corrosion of

meta areas or cause skin diseases.

Prohibited

The specified pressure of chi ed/hot water

and coo ing water must strict y be observed.

Incorrect pressure may cause spout or

eak which may cause a short circuit or

Must be observed burns.

DO NOT TOUCH THE HIGH TEMPERATURE

AREAS

STOP THE PURGE PUMP TO REPLACE OIL

Do not touch the high temperature areas.

These areas are indicated by caution

abe . P ease avoid touching

such areas to prevent burns.

Prohibited

P ease stop the purge pump when

rep acing oi to avoid possib e injury by

fue scatter.

Must be observed

STOP

Prohibited

SAFETY PRECAUTIONS

1-1-2. Safety precautions for repair, moving or rejection

ONLY AUTHORIZED PERSONNEL SHOULD

OVERHAUL THE CHILLER

On y those who are authorized shou d

overhau the chi er.

Incomp ete service cou d resu t in e ectric

shocks or a fire.

Prohibited

ONLY AUTHORIZED PERSONNEL SHOULD

REMOVE OR REPAIR THE CHILLER

ONLY AUTHORIZED PERSONNEL SHOULD

DISPOSE OF THE CHILLER

Any re ocation or moving of the

chi er shou d be done by authorized

personne on y. Incomp ete work cou d

resu t in water eak, e ectric shocks or a

fire.

Must be observed

To dispose of the chi er, contact the

oca specia ists. Any defective disposa

may c

ause corrosion of meta areas or skin

diseases by absorbent eak.

Must be observed

WARNING

CAUTION

SAFETY PRECAUTIONS

1-1-3.Operating precautions

① Keep the purge va ve shut tight y to prevent air from eaking into the Chi er, which may

cause the fai ure of the Chi er.

② Keep to turn on the power supp y to the contro pane without maintenance service.

③ During the di ution cyc e operation of the Chi er as we , the chi ed water pump (both the

primary side and the secondary side) and air hand ing unit must be operated for the necessary

time. The Chi er has a itt e coo ing capacity even if it is in the di ution cyc e operation.

Do not stop the air hand ing unit before the necessary time to prevent possib e subcoo ing.

④ Do not perform an insu ation test on the contro circuits of the e ectric contro er.

⑤ Use Carries recommended inter ock system for stop/start of the auxi iary equipment.

The inter ock system automatica y stops/starts chi ed water pump and coo ing water pump.

P ease fo ow the start procedure in Figure 1-1 be ow.

Start Procedure

①

Chi ed

water pump

②

Coo ing

water pump

③

Coo ing

tower

④

Absorption

Chi er

⑤

Air hand ing unit

Stop Procedure

①

Absorption

Chi er

②

Coo ing

water pump

③

Coo ing

tower

④

Chi ed water

pump

⑤

Air hand ing unit

Fig.1-1 Auxiliary Equipment tart/ top equence

→

↓

→

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