Carl Valentin SPE II Instrucciones de funcionamiento

SPE II

Service Instructions

Information on the scope of delivery, appearance, performance,

dimensions and weight reflect our knowledge at the time of printing.

We reserve the rights to make modifications.

All rights, including those regarding the translation, are reserved.

No part of this document may be reproduced in any form (print,

photocopy or any other method) or edited, copied or distributed

electronically without written permission from Carl Valentin GmbH.

Due to the constant further development of our devices discrepancies

between manual and device can occur.

Please check www.carl-valentin.de for the latest update.

Trademarks

All named brands or trademarks are registered brands or registered

trademarks of their respective owners and may not be separately

labelled. It must not be concluded from the missing labelling that it is

not a registered brand or a registered trademark.

Carl Valentin printing systems comply with the following safety

guidelines:

CE Low-Voltage Directive (2014/35/EU)

Electromagnetic Compatibility Directive (2014/30/EU)

Carl Valentin GmbH

Postfach 3744

78026 Villingen-Schwenningen

Neckarstraße 78 – 86 u. 94

78056 Villin

en-Schwennin

Phone

Fax

+49 7720 9712-0

+49 7720 9712-9901

E-Mail

Interne

[email protected]

www.carl-valentin.de

SPE II Table of Contents

03.21 Service Instructions 3

Table of Contents

1Notes on this Document ....................................................... 5

1.1User Notes............................................................................... 5

1.2Instructions .............................................................................. 5

1.3Cross References.................................................................... 6

2Safety Instructions ................................................................ 7

2.1General Safety Instructions ..................................................... 7

2.2Safety Handling When Working With Electricity.................... 10

3Connector Pin Assignment ................................................ 11

3.1Print Mechanics ..................................................................... 11

3.2Control Unit (Panel Enclosure).............................................. 12

3.3Control Unit (Desktop Enclosure).......................................... 13

4Cleaning ............................................................................... 15

4.1General Cleaning................................................................... 16

4.2Transfer Ribbon Drawing Roller ............................................ 16

4.3Pressure Roller...................................................................... 17

4.4Printhead ............................................................................... 18

4.5Clean the Label Photocell ..................................................... 19

5Electronics – Panel Enclosure (Replacing Components)21

5.1Primary Fuses ....................................................................... 21

5.2Input/Output Board ................................................................ 22

5.3Distributor Board.................................................................... 23

5.4CPU PCB............................................................................... 24

5.5Battery ................................................................................... 26

5.6Power Supply ........................................................................ 27

5.7HMI Components................................................................... 28

6Electronics – Desktop Enclosure (Replacing Components)31

6.1Primary Fuses ....................................................................... 31

6.2Input/Output Board ................................................................ 32

6.3Distributor Board.................................................................... 33

6.4CPU PCB............................................................................... 34

6.5Battery ................................................................................... 36

6.6Power Supply ........................................................................ 37

6.7HMI Components................................................................... 38

7Retrofit with Options........................................................... 41

7.1Protective Cover for the Control Unit (Panel Enclosure)....... 41

8Mechanics – Flat Type (Replacing Components) ............ 45

8.1Printhead (General)............................................................... 45

8.2Printhead ............................................................................... 46

8.3Adjust the Print Position ........................................................ 47

8.4Pressure Roller...................................................................... 48

8.5Label Photocell ...................................................................... 49

8.6Distributor Board.................................................................... 50

8.7Power Electronics.................................................................. 51

9Mechanics – Corner Type (Replacing Components)....... 53

9.1Printhead (General)............................................................... 53

9.2Printhead ............................................................................... 54

9.3Adjust the Print Position ........................................................ 55

9.4Pressure Roller...................................................................... 56

9.5Label Photocell ...................................................................... 57

9.6Distributor Board.................................................................... 58

9.7Motor Additional Board.......................................................... 59

9.8Power Electronics.................................................................. 60

Table of Contents SPE II

4 Service Instructions 03.21

10Adjustments, Settings and Alignments – Flat Type ........ 61

10.1Adjust the print mechanism ................................................... 61

10.2Printhead Position ................................................................. 62

10.3Parallelism ............................................................................. 63

10.4Pressure Balance Right/Left.................................................. 64

10.5Pressure ................................................................................ 65

10.6Transfer Ribbon Feed Path ................................................... 66

10.7Ribbon Rewinder/Unwinder................................................... 67

10.8Head Photocell ...................................................................... 68

11Adjustments, Settings and Alignments – Corner Type... 69

11.1Adjust the print mechanism ................................................... 69

11.2Printhead Position ................................................................. 70

11.3Parallelism ............................................................................. 71

11.4Pressure Balance Right/Left.................................................. 72

11.5Pressure ................................................................................ 73

11.6Ribbon Rewinder/Unwinder................................................... 74

11.7Head Photocell ...................................................................... 75

11.8Pressure Curve (Ribbon Save) ............................................. 76

11.9Supporting Bar (Ribbon Save) .............................................. 78

12Oil and Lubricate ................................................................. 79

13Error correction ................................................................... 81

14Control Inputs and Control Outputs.................................. 93

15Wiring Plans – Electronics ............................................... 101

15.1Panel Enclosure .................................................................. 101

15.2Desktop Enclosure .............................................................. 102

16Wiring Plans – Mechanics ................................................ 103

16.1SPE II 106/12, 106/24, 108/12, 162/12 ............................... 103

16.2SPE II 107/12, 160/12 ......................................................... 105

17Layout Diagrams – Electronics........................................ 107

17.1CPU ..................................................................................... 107

17.2Input/Output Board .............................................................. 108

17.3Distributor Board.................................................................. 108

17.4Power Electronics................................................................ 109

18Layout Diagrams – Mechanics......................................... 111

18.1Distributor Board.................................................................. 111

18.2Power Electronics................................................................ 112

19Environmentally-Friendly Disposal ................................. 113

20Index ................................................................................... 115

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03.21 Service Instructions 5

1 Notes on this Document

1.1 User Notes

This service manual is intended for qualified service and maintenance

staff.

This manual contains information about the electronics and the

mechanical part of the printing system.

Information about operation of the printing system can be taken from

our operating manual.

If a problem arises that cannot be solved with help of this service of

manual, then please contact your responsible distributor.

1.2 Instructions

Basic information and warning references with the corresponding

signal words for the danger level are as follows specified in this

manual:

DANGER identifies an extraordinarily great and immediate

danger which could lead to serious injury or even death.

WARNING identifies a possible danger could lead to

serious bodily injury or even death if sufficient precautions

are not taken.

WARNING of cutting injuries.

Pay attention that cutting injuries caused by blades, cutting

devices or sharp-edged parts are avoided.

WARNING of hand injuries.

Pay attention that hand injuries caused by closing

mechanical parts of a machine/equipment are avoided.

WARNING of hot surfaces.

Pay attention so as not to come into contact with hot

surfaces.

CAUTION indicates a potentially dangerous situation

which could lead to moderate or light bodily injury or

damage to property.

NOTICE gives you tips. They make a working sequence

easier or draw attention to important working processes.

Gives you tips on protecting the environment.

Handling instruction

Optional accessories, special fittings

Date Information in the display

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SPE II

6 Service Instructions 03.21

1.3 Cross References

References to specific items in a figure are marked with letters. They

are identified with parentheses in the text, e.g. (A). If no figure number

is provided, letters in the text always refer to the graphic directly

above the text. If a reference is made to another graphic, the figure

number is specified, e.g. (A, in figure 5).

For a cross reference to chapters and sections, the chapter number

and page number are specified, e.g. a reference to this section: see

chapter 1.3.2, page 35).

References to other documents have the following form: See

'operating manual'.

Drawings

Cross references to

chapters and sections

References to other

documents

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03.21 Service Instructions 7

2 Safety Instructions

2.1 General Safety Instructions

Keep the area around the device clean during and after

maintenance.

Work in a safety-conscious manner.

Store dismantled device parts in a safe place while maintenance

is being performed.

CAUTION!

The drawing in of items of clothing by moving parts can

lead to injuries.

If possible, do not wear clothing which could be

caught by moving device parts.

Button or roll up shirt or jacket sleeves.

Tie or pin up long hair.

Tuck the ends of scarves, ties and shawls into your

clothing or secure them with non-conductive clips.

DANGER!

Risk of death from increased flow of current via metals

parts which come into contact with the device.

Do not wear clothing with metal parts.

Do not wear jewellery.

Do not wear glasses with a metal frame.

If a possible danger to your eyes is present, wear protective goggles,

especially in the following cases:

when knocking in or knocking out pins and similar parts with a

hammer

when using an electric drill

when using spring hooks

when loosening or inserting springs, snap rings and gripping rings

when soldering

when using solvents, cleaning agents or other chemicals

Workplace and

method of working

Clothing

Protective clothing

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SPE II

8 Service Instructions 03.21

WARNING!

Risk of injury in case of missing or faulty protective

equipment.

After performing maintenance work, attach all safety

equipment (covers, safety precautions, ground cables

etc.).

Replace faulty parts and those which have become

unusable.

WARNING!

The print mechanics is designed to be integrated into a

machine. It is essential to ensure that national safety

regulations are observed. Particular attention must be paid

to the following points:

The print mechanics must be secured so that it is not

possible to reach into the working area during the

printing process.

It must be ensured that the required fire-protection

device according to IEC 62368-1 is given (see

chapter 6.4 in the IEC 62368-1).

The printing system is configured for a voltage from

110 … 240 V AC. It has to be plugged into a grounded socket only.

NOTICE!

The protective earthing conductor of the socket is to be examined

by a qualified technician.

The printing system may only be operated in the commercial area by

persons over the age of 14 who have been instructed in its use.

Couple the printing system to devices using extra low voltage only.

Before making or undoing connections, switch off all devices involved

(computer, printer, accessories etc.).

Operate the printing system in a dry environment only and do not get

it wet (sprayed water, mist etc.).

Do not operate the printing system in explosive atmosphere and not in

proximity of high voltage power lines.

Operate the printing system only in an environment protected against

abrasive dust, swarf and other similar impurity.

Maintenance and servicing work can only be carried out by trained

personnel.

Protective equipment

General safety

instructions

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03.21 Serviceanleitun

Operating personnel must be trained by the operator on the basis of

the operating manual.

Depending on use, ensure that clothing, hair, jewellery and similar

personal items do not contact the exposed rotating parts and/or the

moving parts.

The print unit and parts of it (e.g. motor, printhead) can get hot during

printing. Do not touch the printhead during operation. Cool down the

print unit before changing material, removal or adjustment.

Never use highly inflammable consumables.

Carry out only the actions described in these operating instructions.

Any work beyond this may only be performed by the manufacturer or

upon agreement with the manufacturer.

Unauthorized interference with electronic modules or their software

can cause malfunctions.

Other unauthorized work or modifications to the printing system can

endanger operational safety.

There are warning stickers on the printing systems that draw your

attention to dangers. Therefore the warning stickers are not to be

removed as then you and others cannot be aware of dangers and may

be injured.

DANGER!

Danger to life and limb from power supply!

Do not open the casing.

CAUTION!

Two-pole fuse.

Before opening the housing cover, disconnect the

device from the mains supply and wait for a moment

until the power supply unit has discharged.

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SPE II

10 Service Instructions 03.21

2.2 Safety Handling When Working With Electricity

The following work may only be performed by instructed and

trained electricians:

work on the electrical assemblies

work on the device while it is open and connected to the power

supply.

Locate the emergency-stop or power switch so that it can be

actuated in case of an emergency.

Unplug the control unit from the electrical outlet before

performing the following work:

removing or installing power supply units

working in the immediate vicinity of exposed power supply parts

mechanical inspection of power supply parts

modifying the device circuits.

Ensure that the device is de-energized.

Check the workplace for possible sources of danger, e.g. moist

floors, defective extension cables, faulty protective conduction

connections.

Give another person the task of remaining near the workplace.

This person must be familiar with the location and operation of

the emergency-stop and power switches and switch off the

power if danger arises.

Use only one hand while working on electrical circuits when a

device is switched on. Hold the other hand behind your back or

put it in your jacket pocket.

This prevents the electricity from flowing through your body.

Do not use worn or damaged tools.

Use only tools and testing equipment that is suitable for the

respective task.

Proceed in a very cautions and calm manner.

Avoid endangering yourself.

Switch the power off.

Request medical help (emergency physician).

Call for first aid if necessary.

Qualifications of

personnel

General precautions to

be heeded when

beginning maintenance

Additional precautions

to be heeded for

devices with exposed

energized parts

Tools

What to do in case an

accident occurs

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