Cardinal 225 Manual de usuario

8200-M698-O1 Rev B 225 Installation and Technical I

225

WEIGHT INDICATOR

Installation and Technical Manual

8200-M698-O1 Rev B PO BOX 151 WEBB CITY, MO 64870 Printed in USA

11/14 PH (417) 673-4631 FAX (417) 673-5001

www.cardinalscale.com

Technical Support: Ph: 866-254-8261 [email protected]

8200-M698-O1 Rev B 225 Installation and TechnicalII

8200-M698-O1 Rev B 225 Installation and Technical I

INTRODUCTION

Thank you for selecting and purchasing the Cardinal Model 225 Weight Indicator. The Model

225 indicator was built with quality and reliability at our factory in Webb City, Missouri and

incorporates the latest in digital technology and innovative features for the weighing industry.

Configuration and upgrades can easily be performed in the field, while still maintaining the rigid

control the most demanding installations require. This flexibility insures the Model 225 will be

able to meet your weight indicating needs for years to come.

The purpose of this manual is to provide you with a guide through installation, setup and

calibration of your new Model 225 Weight Indicator. Please read it thoroughly before

attempting to install your indicator and keep it handy for future reference.

pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to

the use of the information contained herein.

DISCLAIMER

While every precaution has been taken in the preparation of this manual, the Seller assumes

no responsibility for errors or omissions. Neither is any liability assumed for damages resulting

from use of the information contained herein. All instructions and diagrams have been

checked for accuracy and ease of application; however, success and safety in working with

tools depend to a great extent upon the individual accuracy, skill and caution. For this reason,

the Seller is not able to guarantee the result of any procedure contained herein. Nor can they

assume responsibility for any damage to property or injury to persons occasioned from the

procedures. Persons engaging the procedures do so entirely at their own risk.

SERIAL NUMBER _____________________

DATE OF PURCHASE _________________

PURCHASED FROM __________________

____________________________________

RETAIN THIS INFORMATION FOR FUTURE USE

PRECAUTIONS

Before using this indicator, read this manual and pay special attention to all

"NOTIFICATION" symbols:

IMPORTANT

ELECTRICAL

WARNING

STATIC

SENSITVE

8200-M698-O1 Rev B 225 Installation and TechnicalII

FCC COMPLIANCE STATEMENT

This equipment generates uses, can radiate radio frequency, and if not installed and used in

accordance with the instruction manual, may cause interference to radio communications. It

has been tested and found to comply with the limits for a Class A computing device pursuant

to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection

against such interference when operated in a commercial environment. Operation of this

equipment in a residential area may cause interference in which case the user will be

responsible to take whatever measures necessary to correct the interference.

You may find the booklet “How to Identify and Resolve Radio TV Interference Problems”

prepared by the Federal Communications Commission helpful. It is available from the U.S.

Government Printing Office, Washington, D.C. 20402, stock No. 001-000-00315-4.

PROPER DISPOSAL

When this device reaches the end of its useful life, it must be properly disposed of. It must not

be disposed of as unsorted municipal waste. Within the European Union, this device should

be returned to the distributor from where it was purchased for proper disposal. This is in

accordance with EU Directive 2002/96/EC. Within North America, the device should be

disposed of in accordance with the local laws regarding the disposal of waste electrical and

electronic equipment.

It is everyone’s responsibility to help maintain the environment and to reduce

the effects of hazardous substances contained in electrical and electronic

equipment on human health. Please do your part by making certain that this

device is properly disposed of. The symbol shown to the right indicates that

this device must not be disposed of in unsorted municipal waste programs.

CAUTION

CAUTION: RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN

INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE

INSTRUCTIONS.

ATTENTION: RISQUE D'EXPLOSION SI LA BATTERIES EST REMPLACE'E PAR

UN TYPE INCORRECT. REJETEZ LES BATTERIES UTILISE'ES SELON LES

INSTRUCTIONS.

8200-M698-O1 Rev B 225 Installation and Technical III

TABLE OF CONTENTS

SPECIFICATIONS Page 1

FEATURES Page 2

PRECAUTIONS Page 3

Static Electricity Page 3

SITE PREPARATION Page 4

Environmental Page 4

Electrical power Page 5

Electrical Noise Interference Page 5

Transient Suppression Page 5

RFI Immunity Page 6

INSTALLATION Page 7

Mounting Page 7

Load Cell Connections Page 8

Load Cell Cable Connection with RFI Suppression Page 8

Load Cell Cable Connection without RFI Suppression Page 11

Load Cell Connections with Over 30 Feet of Cable Page 11

Serial I/O Cable Installation Page 12

Serial Ports Specifications (Continuous or On Demand Output) Page 13

USB Interface and USB Cable Installation Page 15

I/O Ports Interconnections Page 17

Optically Isolated Remote Inputs Page 19

AC Input Relay Board(s) Page 19

Preset Weight Comparator/Checkweigher Logic Level Output Page 21

AC Output Relay Board(s) Page 21

DC Output Relay Board(s) Page 24

RB4C Relay J-Box Page 27

Main PC Board I/O Functions Table Page 28

Relay Box Cable Wire Number to Relay Number Table Page 28

MAIN PCB Page 29

Main PCB Jumpers Page 30

RE-INSTALLING THE REAR PANEL Page 31

KEYPAD FUNCTIONS Page 32

Standard Function Keys Page 32

Alphanumeric Keys Page 35

Shift Key Combinations Page 36

Soft Keys Page 38

8200-M698-O1 Rev B 225 Installation and TechnicalIV

TABLE OF CONTENTS, CONT.

ANNUNCIATORS Page 39

TIME, DATE AND CONSECUTIVE NUMBER Page 41

DISPLAY CONTRAST ADJUSTMENT Page 42

CALIBRATION AND SETUP Page 43

Security Seals Page 43

ENTER CALIBRATION AND SETUP Page 45

SETUP MENU #1 Page 45

SETUP MENU #2 Page 50

SERIAL INPUT/OUTPUT SETUP Page 50

DIO SETUP (PWC Status) Page 60

PRINT TABS SETUP Page 62

SETUP SCALE Page 68

Filter Setting Recommendations Page 73

CALIBRATE Page 76

CALIBRATION METHODS Page 77

CALIBRATION MODES Page 77

Multi-Point Calibration Page 79

Dual-Point with Zero (First Zero) Calibration Page 80

Dual-Point without Zero (False Zero) Calibration Page 81

Single-Point for Span Only (Last Zero) Calibration Page 81

Single-Point for Zero Only (Only Zero) Calibration Page 82

Fine Span Adjustment (During Calibration) Page 83

High Resolution Adjustment (During Calibration) Page 83

Calibration Parameters Page 84

Calibration “C” Numbers Page 85

SETUP MENU #3 Page 86

ACCUMULATORS Page 86

BACK LIGHT Page 86

PASSWORD Page 87

2XX- (2XX OPTION CARD) Page 87

BADGE READER Page 88

KEY LOCKOUT Page 90

LOCAL REMOTE PORT Page 91

8200-M698-O1 Rev B 225 Installation and Technical V

TABLE OF CONTENTS, CONT.

ID STORAGE SETUP (Mode of Operation = 1) Page 92

PRESET WEIGHT COMPARATORS SETUP (Mode of Operation = 3) Page 94

COUNT OPERATION Page 96

ID STORAGE OPERATION Page 97

PRESET WEIGHT COMPARATORS OPERATION Page 110

ACCUMULATORS Page 113

CONTINUOUS OUTPUT FORMATS Page 117

ASCII COMMANDS Page 123

TROUBLESHOOTING Page 125

Error Codes Page 125

Before You Call Service Page 128

TEST MODE AND DIAGNOSTIC DISPLAY Page 129

ERASING MEMORY Page 130

FINE SPAN ADJUSTMENT Page 131

HIGH RESOLUTION ADJUSTMENT Page 131

VIEW AUDIT TRAIL COUNTERS Page 132

ELECTRONIC TALLEY ROLL (ETR) FILE Page 133

SCALE ID Page 135

DELETING CUSTOM TICKETS Page 136

PRINT SETUP Page 137

LEAD AND WIRE SECURITY SEAL INSTALLATION Page 139

PART IDENTIFICATION Page 140

8200-M698-O1 Rev B 225 Installation and Technical 1

SPECIFICATIONS

Power Requirements: 100 to 240 VAC (50/60 Hz) at 0.4A Max.

Enclosure Type: Stainless Steel wall or desk-mount

Enclosure Size: 10 7/8"W x 8 3/16"H x 3 1/8"D

(276mm W x 208mm H x 79mm D)

Weight: 9.2lbs (Size and Weight DOES NOT include Gimbal)

Operating Environment: Temperature: 14 to 104 ºF (-10 to +40 ºC)

Humidity: 90% non-condensing (maximum)

Display: 240 x 64 (5” x 1.33”) Graphics LCD w/ LED Backlight

Transducer Excitation: 12 VDC

Signal Input Range: 1.0 mV min. to 40 mV max. (with dead load boost)

Scales 1 ea Standard, 3 ea with optional 225-DS Dual Scale Input Board

Number of Load Cells: 14 each, 350-ohm load cells

Load Cell Cable Length: 1,500 feet maximum (requires the use of sense lines). Consult

factory for other requirements

30 feet maximum without sense lines

Division Value: Commercial: 1, 2, or 5 x 10, 1, 0.1, 0.01, 0.001 and 0.0001

Non-commercial: 0 to 99

Sensitivity:

NON-COMMERCIAL

NTEP

CANADA

OIML

0.15 uV/e

0.3uV/e (Class III/IIIL)

0.3uV/e (Class III/IIIHD)

0.7 uV/e (Class III)

Scale Divisions:

NON-COMMERCIAL

NTEP

CANADA

OIML

100 to 240,000

100 to 10,000 (Class III/IIIL)

100 to 10,000 (Class III/IIIHD)

100 to 10,000 (Class III)

Internal Resolution: 1 part in 16,777,216

Tare Capacity: Six Digits (999,999)

Sample Rate: 1 to 100 samples per second, selectable

Auto Zero Range: 0.5 or 1 through 9 divisions

Weighing Units: Tons, Pounds, Ounces, Tonnes ”Metric Tons”, Kilograms, Grams,

Keypad: Membrane type with 60 color-coded keys

Standard I/O: 4 ea Serial I/O Ports configured as:

3 ea bi-directional RS-232 ports or 3 ea 20mA output-only ports

1 ea bi-directional 20mA port

1 ea output only RS-232/20mA port

8 ea Remote Isolated Inputs

16 ea Remote Isolated Outputs

8200-M698-O1 Rev B 225 Installation and Technical

FEATURES

Standard

Time and Date with selectable 12 or 24 hour operation

200 ID Storage with an additional 100 temporary ID’s

Count Feature with accumulator

StableSENSE® 1 adjustable digital filtering

Multi-Point Calibration and High-Resolution Mode

Selectable Key Disable

Gross, Tare and Net Conversion

Multi-Interval (Dual Range) Feature for Single or Multiple Scales

Gross, Net, 32 ID, 8 Bin and Piece Count Accumulators

Push Button and Keypad Tare Function

8 Preset Weight Comparators

Checkweigher (3 or 5 Zone, Setup Selectable)

Digital Fill Control (Single ingredient, 1 or 2 Speed with Static or Dynamic Trim)

Batcher (Up to 15 Ingredient/bins, 1 Speed, or up to 7 Ingredient/bins, 2 Speed with

Static or Dynamic Trim)

6 Programmable Print Formats Using nControl

SMA Level 2 Compliant Serial Communications (See www.scalemanufacturers.org)

Color-coded keypad with Alpha-Numeric, Special Function “Soft” and Navigation Keys

Remote Input of Gross, Net, Tare, Print, Zero, Start Stop and Dump Commands

USB Interface

Optional

Allen-Bradley Interface* Ethernet/IP Interface*

Analog Output (Digital to Analog

Converter)*

Additional Serial Port (RS-232 or

Plastic or Glass Fiber Optic) *

ControlNet Interface* 802.11 Wi-Fi*

DeviceNet Interface* USB-A Option Card*

Dual Scale* Check Weigher Light Bar*

Ethernet Interface* External Relay Box*

*These feature requires additional hardware and includes additional documentation.

1 StableSENSE® is a digital filter utilizing proprietary software algorithms to remove or greatly

reduce changes in the weight display resulting from movement on the scale platform.

StableSENSE® can be used with livestock and single animal scales to lessen the effects of

the animal’s movement on the scale or it can be used with vehicle scales to lessen the

effects of wind and vehicle vibration. Any application affected by vibration or movement on

the scale platform can benefit using StableSENSE®.

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