Car-O-Liner Quick 42 Manual de usuario

(40724, rev 8) 2017-09 EN

Quick 42

The multifaceted bench repair system

Instruction Manual

Car-O-Liner Group AB Quick 42

240724, EN- rev. 8, 2017-09

Foreword

This equipment is used to facilitate high quality repairs

to collision-damaged vehicles. All other use of the

equipment, or use that is contrary to the instructions in

this manual, can cause personal injury and/or equipment

damage.

Car-O-Liner Group AB including any company within

the Car-O-Liner Group of companies ("Car-O-Liner")

can not be held responsible for any claims for loss or

damages as a result from incorrect use of this equipment

or its use in a manner not intended. Save for product

liability claims for loss or damages as a result of per-

sonal injury or damage to property to the extent caused

by the negligence, gross negligence, breach of contract,

or other wrongdoing of Car-O-Liner (as prescribed by

the Product Liability Act (1992:18) or similar legisla-

tion applicable on other markets),

Car-O-Liner shall in no event be liable for any loss or

damage to revenues, profits or goodwill or other special,

incidental, indirect or consequential damages of any

kind.

Warranty

Car-O-Liner offers a one-year limited guarantee from

the date of installation of the equipment at end users

premises. This guarantee covers only material defects

and assumes normal care and maintenance according to

Car-O-Liner specification.

The guarantee assumes that:

The equipment is correctly installed and inspected in

accordance with current local laws and regulations.

The equipment has not been altered or rebuilt with-

out prior written approval from Car-O-Liner.

Genuine Car-O-Liner spare parts are used in any

repairs and conducted by Car-O-Liner certified tech-

nician.

Operation and maintenance have been carried out

according to the instructions in this manual.

All claims on warranty shall be notified through your

authorized Car-O-Liner Distributor by use of

Car-O-Liner´s VisionWeb platform without undue delay

and shall verify that the fault has occurred within the

guarantee period and that the unit has been used within

its operating range as stated in the specifications. All

claims shall include the product type and article number

as well as a detailed description of the problem and ac-

tions taken trying to solve it. This data is stamped on the

name plate (refer to section 1.2 "Marking" for location).

Note

This instruction manual provides advice as well as in-

structions for installation, operation, maintenance and

trouble shooting.

IMPORTANT! Read this manual carefully to become

familiar with the proper operation of the equipment.

It is recommended that you use your authorized

Car-O-Liner Distributor for maintaining, servicing and

upgrading your products. Never perform repairs, ad-

justments or any other work on the products which may

result in personal injury and damage to the product.

Your Car-O-Liner Distributor employs factory trained

technicians and is focused on offering you the best over-

all experience with your new Car-O-Liner product. Any

revisions or upgrades of the products, as required by

Car-O-Liner, shall be performed by your authorized

Car-O-Liner Distributor.

The photographs and drawings in this manual are in-

tended only to be illustrative and do not necessarily

show the design of the equipment available on the mar-

ket at any given time. The equipment is intended for use

in accordance with current trade practice, applicable

laws and safety regulations. The equipment illustrated in

the manual may be changed without prior notice.

The contents in this publication can be changed without

prior notice.

This publication contains information which is protected

by copyright laws. No part of this publication may be

reproduced, stored in a system for information retrieval

or be transmitted in any form, in any manner, without

Car-O-Liner’s prior written consent.

Conformity with directives and standards

The equipment is designed and manufactured by Car-O-

Liner, which is an EN-ISO 9001 and 14001 accredited

development and manufacturing organisation.

The equipment is CE-approved by Inspecta, Sweden. It

is required that only Car-O-Liner approved spare parts

and accessories are used with the equipment.

Quick 42 Car-O-Liner Group AB

40724, EN - rev. 8, 2017-09 3

This Quick 42 Instruction Manual describes two different Power Unit versions,

henceforward reffered to as "Type 1" and "Type 2" in this Instruction Manual.

Type 1 Power unit

For identification of Type 1, see design and name

plate. Serial no. beginning with 541 on 110 V

60 Hz. Article no 39754.

Serial no. beginning with 511 on 230/400 V

50 Hz. Article no 39751.

For more extensive information, see section 3.2.3

Type 1 Power unit.

Type 2 Power unit

For identification of Type 2, see design and name plate.

Serial no.beginns with Q611 followed by manufacturing

year and a serial number.

For more extensive information, see section 3.3.8 Type 2

Power unit.

Type 1 exterior

Type 1 interior

Name plate

Type 2 exterior

Type 2 interior

Name plate

(up to serial no.

Q61116064)

Car-O-Liner Group AB Quick 42

440724, EN- rev. 8, 2017-09

This Quick 42 Instruction Manual describes two different Pendant station

versions, henceforward reffered to as "Type 1" and "Type 2" in this Instruction

Manual.

Type 1 Pendant station

For identification of Type 1, see design and

control panel. For more extensive information,

see section 3.1.13 Type 1 Pendant station.

Type 2 Pendant station

For identification of Type 2, see design and

control panel. For more extensive information,

see section 3.1.14 Type 2 Pendant station.

Quick 42 Car-O-Liner Group AB

40724, EN - rev. 8, 2017-09 5

Conformity with directives and standards

The Quick 42 bench repair system is manufactured by Car-O-Liner AB, which is an ISO 9001:2008 and ISO

14001:2004 accredited organisation.

Below an example of how the EC Declaration of Conformity for the Quick 42 is outlined.

A signed and dated copy of the EC Declaration of Conformity, including serial number, is included in

the documentation for the Quick 42. Please contact your distributor if you need a new copy of the

Declaration of Conformity.

Car-O-Liner Group AB Quick 42

640724, EN- rev. 8, 2017-09

Contents

1Introduction.....................................................................9

1.1General .................................................................................................9

1.2Marking ...............................................................................................10

2Safety .............................................................................11

2.1General ...............................................................................................11

2.2Warnings and important notices .........................................................11

2.3Safety signs.........................................................................................16

2.3.1Placement of safety signs....................................................18

2.4Safety devices.....................................................................................20

3Installation.....................................................................21

3.1 Connection of electrical and air supply..........................................21

3.2 Bleeding of the hydraulic system ...................................................22

3.2Quick 42 With Lift................................................................................23

3.2.1Drive-on Ramps...................................................................23

3.2.2 Roll-off stops.......................................................................24

3.2.3Bench Supports For Draw Aligner Height ...........................24

3.2.4Crush Guard........................................................................25

3.2.5 Loading Trolley/Roll Stop B57 (Optional)............................25

3.2.6 Bench Mounting...................................................................25

3.2.7Cam Locks B626 .................................................................25

3.2.8Hydraulic Jacks Q170, 2 pcs...............................................26

3.2.9 Chassis Clamp B106...........................................................26

3.2.10Sill Support B23...................................................................26

3.3Lift and Power unit ..............................................................................27

3.3.1Applications .........................................................................27

3.3.2Lift unit.................................................................................27

3.3.3Type 1 Power unit................................................................28

3.3.4Type 1 Power unit - Electrical supply..................................29

3.3.5Electrical diagram for 230 and 400V AC, 3-phase for Type 1

Power unit...........................................................................................29

3.3.6Electrical diagram for 110V AC, single-phase for Type 1

Power unit...........................................................................................30

3.3.7Electrical diagram for 110V AC (single-phase) and 230/400V

AC (3-phase) (for 24V low voltage circuit) for Type 1 Power

unit 31

3.3.8Type 2 Power unit................................................................32

3.3.9Type 2 Power unit - Electrical supply..................................33

3.3.10Electrical diagram for 230/400V AC, 3-phase for Type 2

Power unit...........................................................................................33

3.3.11Connection of motor block, 230/400V ................................34

3.3.12Electrical diagram for 24V low voltage circuit......................34

3.3.13Type 1 Pendant station........................................................35

3.3.14Type 2 Pendant station........................................................35

3.4 Installation of pendant station cable for type 2 power unit.............36

3.5Hydraulics ...........................................................................................38

3.5.1Hydraulic diagram, 110V for Type 1 Power unit..................38

3.5.2Hydraulic diagram, 230/400V for Type 1 Power unit...........39

3.5.3Hydraulic diagram, 230/400V for Type 2 Power unit...........40

Quick 42 Car-O-Liner Group AB

40724, EN - rev. 8, 2017-09 7

3.6 Draw aligner Q16................................................................................41

3.6.1 Preparations before starting alignment...............................42

3.7Transport and inspection of delivery...................................................42

3.7.1Transport Protection............................................................43

3.7.2Mains Connections Check...................................................43

3.8Space requirements............................................................................43

3.8.1Anchoring to the floor..........................................................46

4Operation....................................................................... 47

4.1General...............................................................................................47

4.2Operating the lift .................................................................................48

4.2.1Raising the bench, Type 1 pendant station.........................48

4.2.2Lowering the bench, Type 1 pendant station......................48

4.2.3Tilting the bench, Type 1 pendant station...........................49

4.2.4Raising the bench, Type 2 pendant station.........................50

4.2.5Lowering the bench, Type 2 pendant station......................51

4.2.6Tilting the bench, Type 2 pendant station...........................51

4.3Measuring system...............................................................................52

4.4Ramp support and Side ramps...........................................................53

4.5 Connect the Q16 to the benchframe ..................................................56

4.5.1Positioning and linking the draw aligner..............................57

4.6Drive on to Q42...................................................................................58

4.6Setting up the vehicle .........................................................................59

4.7.1Setup with chassis clamps..................................................60

4.7.2Using Q201 spacers (optional)............................................62

4.7.3Bench Mounting ..................................................................65

4.7.4Q63 Quick setup..................................................................65

4.7.5Q62 Quick setup..................................................................66

4.8Set up of a vehicle without front or rear sub frame.............................68

4.9Q16 Draw aligner................................................................................69

4.9.1Pulling a side damage when two fixing points are used .....69

4.9.2Pulling straight forward when two fixing points are used....70

4.9.3Offset pulling when two fixing points are used....................70

4.10Useful when working with the vehicle.................................................71

4.10.1Compressed air...................................................................71

4.10.2Hand tools ...........................................................................71

4.10.3Width extension possibility..................................................71

5Mobile unit..................................................................... 73

5.1General...............................................................................................73

5.2Installation of transport wheels, using trolley jack ..............................73

5.3Installation of transport wheels, using hydraulic jacks........................75

5.4 Safety..................................................................................................77

5.4.1Two Q16 on the same bench side on an empty unbolted

bench 77

6Service and Maintenance............................................. 79

6.1General warnings................................................................................79

6.2Bench inspection and service plan.....................................................80

6.3Draw aligner inspection and service plan...........................................81

Car-O-Liner Group AB Quick 42

840724, EN- rev. 8, 2017-09

7Troubleshooting............................................................82

7.1General ...............................................................................................82

7.2Problem: The lift can not be raised.....................................................82

7.3Problem: The lift drops........................................................................83

7.4Problem: The lift cannot be lowered ...................................................83

7.5 Emergency lowering of the lift, earlier design of SDV 1 valve ................84

7.6 Emergency lowering of the lift, later design of SDV 1 valve ...................88

8Dismantling and Salvage..............................................92

8.1Mechanical Components ....................................................................92

8.2Other Components..............................................................................92

9Technical Specifications ..............................................93

10 Spare parts.....................................................................94

10.1 Bench spare part kits...........................................................................94

10.2 Type 1 Power unit - summary.............................................................96

10.2.1Type 1 Pendant station........................................................98

10.2.2Type 1 Pump unit 400/440V................................................99

10.2.3Type 1 Pump unit 110V.....................................................100

10.2.4Type 1 Upper manifold......................................................101

10.2.5Type 1 Electrical components ...........................................102

10.3 Type 2 Power unit – summary ..........................................................103

10.3.1Type 2 Pendant station......................................................105

10.3.2Type 2 Pump unit 400V.....................................................106

10.3.3Type 2 Upper manifold......................................................107

Type 2 Upper manifold (from serial no 61117065, see nameplate!) 108

10.3.4Type 2 Electrical components ...........................................109

10.4 Draw aligner Q16 ..............................................................................110

10.5 Ramps...............................................................................................111

Quick 42 Car-O-Liner Group AB

40724, EN - rev. 8, 2017-09 9

1 Introduction

1.1 General

Quick 42 is used for vehicle alignment and has mobility, automatic tilt,

pulling power integrated and a variably adjusted scissors lift which can raise

the bench frame to the maximum working height of 1 480 mm (58 in).

The bench frame has drive-on ramps and ramp sections, so-called “side

ramps”. The side ramps are easily hooked to the side tracks of the bench

frame.

The ramps permit a vehicle to be driven on to the bench frame for quick an-

choring of chassis clamps (such as Standard Clamp B106).

The bench frame may be tilted to facilitate driving on the vehicle.

Maximum permitted vehicle weight is 3 000 kg (6 600 lbs)

Maximum static load per ramp section is 1 000 kg (2 200 lbs).

The entire vehicle must be positioned on the bench when carrying out

alignment work. The lift and bench frame may not be used to lift one end of

the vehicle while the other end remains on the floor. Moreover, the lift’s

working platform may not be used for anything other than vehicle repair.

Car-O-Liner Group AB Quick 42

10 40724, EN- rev. 8, 2017-09

1.2 Marking

The name plate is located at the base frame of the lift.

Figure 1.2 The Quick 42 name plate.

The power unit name plate is located on the front of the power unit

from serial no. Q61116065.

(Name plate location up to serial no. Q6116064, see page 3.)

Figure 1.3 The Q605 name plate.

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