California Air Tools 20020AD Manual de usuario

ULTRA QUIET & OIL FREE

AIR COMPRESSOR

OWNER'S MANUAL

CALIFORNIA AIR TOOLS

20020AD

2.0 HP

6.40 CFM @ 40 PSI

5.30 CFM @ 90 PSI

20.0 GALLON STEEL TANK WITH AUTOMATIC DRAIN VALVE

WWW.CALIFORNIAAIRTOOLS.COM Customer Support 1-866-409-4581

2 Customer Support: 1-866-409-4581
AIR COMPRESSOR
TABLE OF CONTENTS 
 
INTRODUCTION __________________________________2 
IMPORTANT SAFETY INSTRUCTIONS _______________3 
LOCATIONS OF IMPORTANT LABELS _______________6 
AIR COMPRESSOR COMPONENTS__________________7 
PRE-OPERATION CHECKLIST ______________________8 
Package Contents & Assembly____________________8 
Inspect for Damage _____________________________9 
Save Packaging ________________________________9 
Compressor Location ___________________________9 
Electrical Power _______________________________10 
OPERATING THE AIR COMPRESSOR _______________10 
Introduction __________________________________10 
Assembly ____________________________________10 
Test Run _____________________________________11 
Daily Operation ________________________________11 
MAINTENANCE _________________________________12 
Draining the Air Tank ___________________________12 
Changing the Air Filter__________________________12 
Testing for Leaks ______________________________12 
Pressure Switch _______________________________12 
Cleaning _____________________________________12 
STORAGE ______________________________________12 
TROUBLESHOOTING ____________________________13 
SPECIFICATIONS________________________________14 
Electrical Circuit _______________________________14 
Air Passage Drawing ___________________________14 
WARRANTY ____________________________________15 
PRODUCT REGISTRATION________________________17 
 
INTRODUCTION 
 
 
 
 
 
Thank you for purchasing a California Air Tools, Inc. 
Air Compressor. 
Please contact us if you have any questions. 
 
Record the model and serial numbers indicated on your 
air compressor’s nameplate: 
Model No. ________________________________________ 
Serial No. ________________________________________ 
Date of Purchase: _________________________________ 
Store/Dealer: _____________________________________ 
 
 

Customer Support: 1-866-409-4581

AIR COMPRESSOR

How to find a local service center:

Even quality built equipment might need service or repair parts.

Contact the California Air Tools Customer Service Department:

Phone: 1-866-409-4581

Online: WWW.CALIFORNIAAIRTOOLS.COM

Please provide the information below:

Model number and Serial number and specifications shown on the

Model number/Serial number plate.

Part number or numbers shown in the parts list section of the

owner’s manual for your air compressor model.

A brief description of the trouble with the air compressor.

Do not return your air compressor for service or parts to the

store/dealer where purchased.

IMPORTANT SAFETY

INSTRUCTIONS

Safety Messages & Signal Words:

4 Customer Support: 1-866-409-4581

AIR COMPRESSOR

Dust or dust-like particulates caused by

power-sanding, sawing, grinding, drilling or any

other construction-like activities can contain

contaminants that are harmful to breathe.

Always use your air compressor in a well-ventilated

and clean area.

Never breathe the air that comes directly out of the

air compressor or air hose. This air is not suitable for

breathing.

Always wear approved safety equipment. When

performing dust-creating activities, securely wear

properly-fit face masks or respirators.

If you feel ill from breathing while operating your air

compressor, stop and seek medical attention

immediately.

WARNING

RISK TO BREATHING

Air compressor surfaces become hot during

operation.

DO NOT touch hot surfaces, because they can cause

severe burns.

Do not touch the air compressor’s cylinder head.

During operation, the cooling fins of the cylinder

head and delivery pipe become hot.

Allow the air compressor to cool before touching it.

DO NOT place a storage cover on the unit during

operation. Only place a cover on the air compressor

after it has thoroughly cooled down.

FIRE

HOT SURFACE

WARNING

Flying objects can cause injury to the eyes, head and

other parts of the body.

Air-powered equipment and power tools are capable

of propelling items (metal chips, fasteners and

particulates) at high speed into the air and could

result in injury.

Always wear approved head and eye protection.

Never point the air stream at any part of your body,

or at another person or animal.

When operating the air compressor, make sure all

other people and animals maintain a safe distance.

Do not move the air compressor when the air tank is

under pressure.

Never use the air hoses to pull or move the air

compressor.

Keep the air compressor on a flat surface.

WARNING

FLYING OBJECTS

Exercise caution when using pressurized air.

To prevent injury and for your general safety, only

use high-pressure hoses, fittings and couplings

designed for use with air compressors.

Inspect all hoses, fittings and couplings for leaks

and wear. When leaks and wear are detected, stop

use and replace those items immediately. Do not

repair.

Never leave pressurized air in the air tank when

performing maintenance.

Never leave the air compressor unattended with the

power supply in use and the air hose connected.

WARNING

EXPLOSION

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AIR COMPRESSOR

Improper care could lead to the air tank bursting or

exploding.

Drain air tank daily or after each use to prevent

moisture buildup in the air tank.

Rust can weaken the air tank and cause leaks or

bursting. If rust is detected, replace tank

immediately. Do not try to repair the air tank by

welding, drilling or modifying it in any other way.

These modifications can weaken the air tank and

cause a hazardous condition.

If air tank develops a leak, replace the air tank

immediately. Never repair, weld or make

modifications to the air tank or its attachments.

Never make adjustments to the factory-set

pressures.

Never exceed manufacturer's maximum-allowable

pressure rating attachments.

Because of extreme heat, do not use plastic pipe or

lead tin solder joints for a discharge line.

WARNING

EXPLOSION

Use caution to minimize risk of fire or explosion.

It is normal for the air compressor motor and

pressure switch to produce sparks while operating. If

sparks come in contact with vapors from gasoline or

solvents, they may ignite and cause a fire or

explosion.

Abrasive tools such as grinders, drills and other

tools are capable of making sparks that can ignite

flammable materials.

Always operate the air compressor a safe distance

away from flammable items. Use in well-ventilated

areas.

Never exceed the maximum rated pressure.

FIRE

WARNING

EXPLOSION

Check with a quaiified electrician or serviceman when the

grounding instructions are not completely understood, or

when in doubt as to whether the product is properly

grounded.

Do not modify the plug provided. If it does not fit the outlet,

have the proper outlet installed by a qualified electrician.

6 Customer Support: 1-866-409-4581

AIR COMPRESSOR

LOCATIONS OF

IMPORTANT LABELS

Read these important labels before operating.

These labels provide important safety and maintenance

information. These labels should be considered as permanent

parts of the air compressor. Should any of these labels become

illegible, damaged or removed, please contact California Air Tools

Customer Service department at 1-866-409-4581 for

replacements.

PRODUCT LABEL

Customer Support: 1-866-409-4581

AIR COMPRESSOR

8 Customer Support: 1-866-409-4581

AIR COMPRESSOR

PRE-OPERATION CHECKLIST

Package Contents & Assembly

Model: 20020AD

Package contents:

Air Compressor

Owner's Manual

(2) Air Filters

Wheel Assembly Kit

2 - #51 Wheel Bolt

4 - #49 Washer

2 - #50 Wheel

2 - #48 Nut

2 - #84 Bolt

2 - #83 Cushion Foot

4 - #82 Washer

2 - #81 Nut

Assembly:

Install the Air Filter

1. Attach the air filters to the top back side of motor head.

(looking from the front to the back of the air compressor )

Screw the air filters into the motor head ports

Install the Wheel Kit

1. Slide Bolt #51 through Wheel #50.

2. Slide the washer #49 onto Bolt #51

3. Slide the bolt #51 through the wheel support hole

located on the front bottom of the air compressor tank.

4. Attached the Washer #49 and Nut #48 to the Bolt #51and

tighten firmly.

5. Repeat steps 1-4 to assemble the other wheel.

6. Slide Bolt #84 through Washer #82 and Cushion Foot #83.

7. Slide Bolt #84 through Cushion Foot support hole located on

the back bottom of the air compressor..

Attach Washer #82 and Nut #81 to Bolt # 84 firmly tighten.

8. Repeat these steps on the other support.

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AIR COMPRESSOR

Inspect for Damage

Before using the air compressor, make sure the air tank is not

damaged, inspect all parts for damage, and check that all pipes

are firmly connected.

Do not use the air compressor if any damage is found. If

damaged, have an authorized service center inspect and test the

air compressor to ensure that is working properly.

Save Packaging

IMPORTANT: Save all outside packaging in case you ever need

to return the product for service or repair.

Compressor Location

Use on Flat Surface

For proper operation, the air compressor must be placed on a flat

surface with an incline no greater than 15 degrees.

Maintain a Clear Area

It is very important that the air compressor is positioned so that

there is adequate airflow around the machine. There must be at

least 2 feet of obstacle-free space surrounding and above the air

compressor.

Use in Areas with Clean Air

For proper operation and to maximize the longevity of the air

compressor, it is very important that the air drawn into the air

compressor is clean.

The air compressor should not be used in areas where dust or

particulates are in the air.

This will damage the motor and impair proper operation.

IMPORTANT: Always use the air filter, properly installed.

Use caution to minimize risk of fire or explosion.

It is normal for the air compressor motor and

pressure switch to produce sparks while operating. If

sparks come in contact with vapors from gasoline or

solvents, they may ignite and cause a fire or

explosion.

Abrasive tools such as grinders, drills and other

tools are capable of making sparks that can ignite

flammable materials.

Always operate the air compressor a safe distance

away from flammable items. Use in well-ventilated

areas.

Never exceed the maximum rated pressure.

FIRE

WARNING

EXPLOSION

Dust or dust-like particulates caused by

power-sanding, sawing, grinding, drilling or any

other construction-like activities can contain

contaminants that are harmful to breathe.

Always use your air compressor in a well-ventilated

and clean area.

Never breathe the air that comes directly out of the

air compressor or air hose. This air is not suitable for

breathing.

Always wear approved safety equipment. When

performing dust-creating activities, securely wear

properly-fit face masks or respirators.

If you feel ill from breathing while operating your air

compressor, stop and seek medical attention

immediately.

WARNING

RISK TO BREATHING

10 Customer Support: 1-866-409-4581

AIR COMPRESSOR

Electrical Power

Electrical Power Requirements

Before using the air compressor, refer to the serial label for voltage

and amperage requirements. Make sure you have a sufficient

electrical supply for supporting the motor's requirements.

Use a dedicated circuit for the best results.

Low voltage and/or an overload circuit can cause the motor's

overload protection system circuit breaker to trip.

Electrical Extension Cords

Inspect all electrical extension cords to ensure that they are free of

damage.

When using an extension cord, use a heavy-duty cord that is no

more than 25 feet long and at least 14 gauge.Use only a 3-wire

extension cord that has a 3-blade grounding plug.

OPERATING THE AIR

COMPRESSOR

Save this manual for future reference.

Introduction

This air compressor features a compact structure, stable

performance, a high airflow rate, easy operation and maintenance.

Because the air compressor produces no oil in the airflow, it can be

used as an independent air supply machine for situations in which

oil in the airflow is an issue. The motor directly drives the pistons

and is able to function without lubrication for a long period of time.

Assembly

1. Connect your air supply hose to a 1/4” male universal or

industrial quick connect coupler. Connect the male quick

connect coupler to the female quick connect coupler located on

the air compressor

2. Make sure the drainage valve is off and that the pressure switch

is in the OFF position.

3. Ensure that the power supply you are going to use is operating

normally.

4. Insert the power supply cord into a dedicated 110 volt 15 amp

power supply socket.

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