Cal-Royal CRCODE-202 Manual del propietario

CRCODE-202

Mechanical Lock

Instruction and Programming Manual

Before Installing:

1. Please read the instructions carefully to prevent missing important steps.

*Note: Improper installations may result in damage to the lock which will

void the factory warranty.

2. Please keep this Instruction Manual for future reference.

3. Contact dealer if particular installation is needed.

6605 Flotilla St.,

Commerce, CA90040

Tel (323) 888-6601 Fax (323) 888-6699

www.cal-royal.com

TABLE OF CONTENTS

Introduction

Parts

Checklist before installation

Door Handing

Installation Procedure

Mark and Drill Door

Change Door Handing

Cut spindle according to door thickness

Alignment post location

CRCODE-202 Exploded View

Latch and Spindle Installation

Adapter Instructions

Outside Lock Installation

Inside Lock Installation

Install Strike Plate

Check and Adjust

To Change Access Code

Access Code Recovery

Page

Introduction

1. This is a mechanical lock. It does not need a power supply.

2. There are 12 buttons that can be coded: 1 to 0, X and Z. The Y button is only used for setting

the new code. The C button is to clear the buttons if the wrong code is entered.

3. The numbers in the code can be interchanged and does not need to be typed in order.

Password combinations can be from 1-12 digits but 4 to 6 digit codes is suggested for security

purposes.

4.The lock is suitable for door thickness 1 3/8” to 2 1/4”. Choose the appropriate length of

screws according to the door thickness. If the door thickness is out of range, please contact

dealer to get special parts.

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The C button is used as

a clear button when the

wrong code is entered. It

can not be coded.

12 buttons can be coded:

1-0, X and Z

The Y button is only used

to set new codes, it can

not be coded.

coded:

onl

used

it can

16605 Flotilla St., Commerce, CA 90040

Tel (323) 888-6601 Fax (323) 888-6699

www.cal-royal.com

PARTS PCS REMARKS

1 Outside Lock 1

2 Inside Lock 1

3/4EDFNVHW¿UHODWFKEROW 1 70mm 2 3/4” backset

4 Spindle 1

5 Spindle Adapter 1

6 8-32 X 3/8” screws 4 backplate f ixing bolts

710-32 X 1 3/16” screws 4 IURQWSODWH¿[LQJEROWVIRUGRRUWKLFNQHVV

35mm - 44mm (1 3/8” - 1 3/4”)

10-32 X 1 21/32 screws 4 IURQWSODWH¿[LQJEROWVIRUGRRUWKLFNQHVV

51mm - 57mm (2” - 2 1/4”)

8 8-32 3/4screws 2 ODWFK¿[LQJVFUHZV

9 12-24 X 1” screws 2 VWULNHSODWH¿[LQJVFUHZV

10 ANSI strike 1

11 SC Keys 3 SCHLAGE “C” Keyway

12 Pin for lever latch 1 lever handle direction change tool

13 Alignment post for latchbolt 1

14 Easy code change key 1 code change tool

15 Factory Set Code 1 default code

16 Instruction Manual 1

17 Template / Installation Instructions 1

18 Fire Cup 1 RQO\SURYLGHGLQWKH8/¿UHUDWHGSURGXFWV

19 Mounting Plate 1

Standard 70mm (2 3/4”) backset latch. Contact the distributor when 60mm (2 3/8”) backset latch is required

Parts

CAL-ROYAL

x 4

26605 Flotilla St., Commerce, CA 90040

Tel (323) 888-6601 Fax (323) 888-6699

www.cal-royal.com

Checklist before installation:

Door Handing

drill the

holes use the

right parts install adjust reset code

Installation Procedures

CHANGE THE LEVER HANDLEAND LATCH DIRECTION ACCORDINGLY

*THE EXAMPLE IN THIS MANUAL ISARIGHT HAND DOOR

Right Hand Left Hand

Right Hand Reverse Left Hand Reverse

1. Door Material Wood / Steel

2. Door Thickness 1 3/8 - 2 1/4

3. Mounting Plate

4. Door Handing Right Hand / Left Hand

5. Complete Accessories

36605 Flotilla St., Commerce, CA 90040

Tel (323) 888-6601 Fax (323) 888-6699

www.cal-royal.com

Mark and Drill Door

1. Attach TEMPLATE onto door and verify

backset and latchbolt center, before

marking and drilling holes on the door.

2. Drill holes on the door.

*Drilling a hole from both sides is

recommended to avoid splintering wood doors.

2.1 Drill 2 1/8” diameter thru holes.

2.2 Cut notch horizontally.

2.3 Drill two two 3/8” holes on top, per TEMPLATE.

2.4 Drill two 3/8” thru holes, on top and bottom of

the bore hole vertically.

2.5 Drill 1” hole on the edge of the door. Chisel a

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with door edge. Mortise for latchbolt front

1 1/8” width x 2 1/4” height x 5/32” deep.

2.6 Drill Pilot hole for latchbolt screws 7/64”.

3. Prepare and install strike.

3.1 Close door and mark a horizontal line from the

center of the template to the frame of the door.

3.2 Cut a rabbet of 1/8” deep to allow strike to

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3.3 Align hole of the strike with vertical line.

Tighten strike plate using two screws provided.

Drill the latch hole

in the middle of the

door width 38” from

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46605 Flotilla St., Commerce, CA 90040

Tel (323) 888-6601 Fax (323) 888-6699

www.cal-royal.com

make sure this is

set horizontally

To Change Handing

OUTSIDE LOCK

(Lever shipped Right Handed)

1. Insert key and turn 90° clockwise.

2. Insert lever catch on the bottom of the lever.

3. Pull lever off.

4. Fit lever to the desired opposite left hand of the door.

5. Turn key 90° clockwise and push lever until it

clicks.

6. Make sure the outside lever is secure and

working smoothly.

7. Pull out key.

INSIDE LOCK

1. Insert lever catch on the bottom of the lever.

2. Pull lever off.

3. Switch lever to opposite direction.

4. Push lever until it clicks.

5. Make sure the inside lever is secure and working

smoothly.

56605 Flotilla St., Commerce, CA 90040

Tel (323) 888-6601 Fax (323) 888-6699

www.cal-royal.com

Cut spindle according to door thickness

1. Spindle supplied with breakable

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requirements.

2. Break off one or two points from

the spindle, according to the door

thickness measurement.

Alignment post location

1. As tubular latchbolts only have one bolt hole, fasten the alignment post to the desired

position, on the back plate of the Outside Lock .

Post positions provided for:

A Left hand, 2 3/4” backset

B Left hand, 2 3/8” backset

C Right hand, 2 3/4” backset

D Right hand, 2 3/8” backset

66605 Flotilla St., Commerce, CA 90040

Tel (323) 888-6601 Fax (323) 888-6699

www.cal-royal.com

Exploded View of CRCODE-202

Latch and Spindle Installation

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cup, skip this step)

2. Insert the latch into the side hole.

3. Fix the latch with two 8-32x34” wood screws.

4. Fit the spindle into the latch according to the handing

of the door (refer to “Adapter Instructions”)

5. Insert in the spindle.

1. Select door handing and choose position of the adapter.

*For Left Hand installation, the “L” should be in the

12 o’clock position.

*For Right Hand installation, the “R” should be in the

12 o’clock position.

Adapter Instructions

Left Hand Right Hand

76605 Flotilla St., Commerce, CA 90040

Tel (323) 888-6601 Fax (323) 888-6699

www.cal-royal.com

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right image.

Outside Lock Installation

1. Place Outside Lock on door.

2. Align hub onto the spindle and 4

screw posts through prep doors.

3. Align the mounting plate of the Inside

lock and fasten with 4 screws.

86605 Flotilla St., Commerce, CA 90040

Tel (323) 888-6601 Fax (323) 888-6699

www.cal-royal.com

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