BVL V-MIX Fix Plus Instrucciones de uso

Machine V-Mix Fix

MachineNo 106924

MachineType

Version Rev. 0 / 10.14

CustomerName Bernard van Lengerich Maschinenfabrik GmbH & Co. KG

Date created 10/21/2014

File name BA_101105_DE

Supplement1 Machine

Supplement2

Year of manufacture

BA (this manual)

PCS

Item no. 105625

DocuType: Operating manual

Assembly and Operating Manual

V-MIX FIX Plus

Rev. 2/ 08.17 Item. no. 106924

Printed in Germany –

Translation of the original assembly and operating manual

Read and follow this assembly and operating manual before putting the machine into operation for

the first time! Store for future reference!

www.bvl-group.de

English

User information

Translation of the original assembly and operating manual

V-Mix Fix Plus

Identification data

Enter the identification data of the machine here.

The identification data is specified on the type plate.

Machine number: ________________________________

Type: ________________________________

Year of manufacture: ________________________________

Manufacturer's address

Bernard van Lengerich

Maschinenfabrik GmbH & Co. KG

Operations: Grenzstrasse 16

Post address: Postfach 1154

D-48488 Emsbüren

Tel : +49 (0)5903 951-0

Fax : +49 (0)5903 951-34

Internet: http://www.bvl-group.de

E-mail: info@bvl-group.de

Spare part orders / Service

For the address, see the manufacturer's address

Tel.: +49 (0)5903 951-48

Fax.: + 49 (0) 5903 951-37

Mobile: + 49 (0) 172 281 63 22

Internet: http://www.bvl-group.de

Email: info@bvl-group.de

When ordering spare parts, always provide the series, type, machine number and the year of manufac-

ture of your machine.

Formal information about this assembly and operating manual

Document number: 106924

Date created: 08.17

Copyright Bernard van Lengerich

Maschinenfabrik GmbH & Co. KG, 2014

Reprints, even in excerpts, only with the written permission of Bernard van Lengerich Maschinenfabrik

GmbH & Co. KG.

User information

V-Mix Fix Plus

Translation of the original assembly and operating manual

Preface

Dear Customer,

You selected a quality product from the extensive product range of Bernard van Lengerich

Maschinenfabrik GmbH & Co. KG. We would like to thank you for putting your trust in us.

After receiving your machine, verify that no transport damage has occurred and that all parts are present!

Use the delivery note to check if the shipment of your machine is complete and also includes the special

equipment you ordered. Claims for damages cannot be accepted unless submitted without delay!

Read and observe this assembly and operating manual and, in particular, the safety instructions before

putting your equipment into operation. After reading this information carefully, you can immediately start

enjoying all the benefits of your recently purchased machine.

Make sure that all personnel operating the machine have read this assembly and operating manual be-

fore putting the machine into operation.

Special equipment is available for all machines. When customizing your machine, you may find that not

all descriptions contained in this assembly and operating manual apply to your specific machine. Special

equipment is identified in this assembly and operating manual.

If you have any questions on how to handle your machine or regarding this assembly and operating

manual, please contact us.

Regular maintenance and the timely exchange of worn or damaged parts will increase the service life of

your machine.

User evaluation

Dear reader,

Our assembly and operating manuals are revised on a regular basis. You help us increase the user

friendliness of our assembly and operating manuals by sending us your tips and recommendations on

how we can improve them. Please submit your suggestions by fax.

Bernard van Lengerich

Maschinenfabrik GmbH & Co. KG

Operations: Grenzstrasse 16

Post address: Postfach 1154

D-48488 Emsbüren

Tel : +49 (0)5903 951-0

Fax : +49 (0)5903 951-34

Email: info@bvl-group.de

User information

Translation of the original assembly and operating manual

V-Mix Fix Plus

Contents

1User information 7

1.1 Purpose of this operating manual 7

1.2 Storing the operating manual 7

1.3 Locational information in this operating manual 7

1.4 Illustrations used 8

1.5 Terms used 8

2Safety instructions 9

2.1 Working in a safety-conscious manner 9

2.2 Organizational measures 10

2.2.1 Responsibilities of the owner 10

2.2.2 Responsibilities of the operator 10

2.2.3 Qualification of the personnel 11

2.2.4 Intended use 12

2.2.5 Misuse 12

2.3 Product safety 13

2.3.1 Safe operation of the machine 13

2.3.2 Safety devices and guards 13

2.3.3 Structural modifications 13

2.3.4 Replacement and wear parts as well as auxiliary supplies 13

2.3.5 Warranty and liability 14

2.4 General safety instructions 15

2.4.1 General information on safety and accident prevention 15

2.4.2 Use of the machine 15

2.4.3 Hydraulic system 16

2.4.4 Electrical system 16

2.4.5 Cleaning, maintenance and repairs 17

2.5 Action-related safety instructions and important information 18

2.5.1 Action-related safety instructions 18

2.5.2 Important information 19

2.6 Warnings and instructions 20

2.6.1 Warnings 20

2.6.2 Instructions 23

2.6.3 Positioning of warnings and instructions 25

2.7 Risks resulting from failure to observe the safety instructions and warnings 26

3Technical data 27

3.1 V-MIX Fix Plus 8-1S to 15-1S 27

3.2 V-MIX Fix Plus 13-2S to 24-2S 27

3.3 Type plate and machine number 28

3.4 Hydraulic unit 28

3.5 Capacity limits 28

3.6 Operating fluids 29

3.7 Information on noise generation 29

4Design and function 30

4.1 V-MIX Fix at a glance 30

4.2 V-Mix Fix –Overview of assemblies 31

4.3 Mixing hopper 31

4.4 Mixing and dispenser unit 32

4.4.1 Mixing auger with cutting blades 33

4.5 Anti-spill ring 34

4.6 Counter blades 35

User information

V-Mix Fix Plus

Translation of the original assembly and operating manual

4.7 Discharge area (discharge opening) 36

4.8 Ladder and inspection window 37

4.9 Conveyor belt (optional) 37

4.10 Weighing system (optional) 38

4.11 Hydraulic unit (optional) 38

4.11.1 Electrohydraulic control block 39

4.12 Hydraulic hand pump (optional) 39

4.13 Safety devices and guards 40

4.13.1 Cover aprons 40

4.13.2 Block ball valve 40

4.13.3 Motor and main drive shaft protective plates 41

5Transport, setup, and initial commissioning 42

5.1 Scope of delivery as supplied 42

5.2 Loading and unloading the machine 43

5.3 Machine setup 43

5.4 Connecting the electrical system 45

5.5 Checking the machine for proper operation 45

6Use and operation 46

6.1 Operation of the machine 46

6.2 Filling the mixing hopper 47

6.2.1 Recommended order during filling 48

6.3 Discharging fodder 48

6.3.1 Removing clogs 50

7Cleaning, maintenance and repairs 51

7.1 Cleaning 52

7.2 Lubricating 52

7.2.1 The lubrication chart at a glance 52

7.2.2 Lubrication points –overview 53

7.3 Maintenance schedule –overview 54

7.4 Oil change in the gear unit 55

7.4.1 Gear unit ECS 1512 56

7.4.2 Gear unit PGA 1602 57

7.5 Replacing shear bolt of the shear bolt coupling 58

7.6 Entering the mixing hopper 59

7.7 Cutting blades of the mixing auger Fehler! Textmarke nicht definiert.

7.7.1 Sharpening cutting blades 62

7.7.2 Swiveling/replacing cutting blades 63

7.8 Hydraulic system 64

7.8.1 Checking the hydraulic oil level 65

7.8.2 Refilling hydraulic oil 66

7.8.3 Markings on hydraulic hose lines 66

7.8.4 Maintenance intervals 67

7.8.5 Inspection criteria for hydraulic hose lines 67

7.8.6 Installing and removing hydraulic hose lines 68

7.9 Conveyor belt (optional) 69

7.9.1 Belt connection 69

7.9.2 Tensioning/aligning the conveyor belt 69

7.10 Tightening torques for bolt joints 70

User information

Translation of the original assembly and operating manual

V-Mix Fix Plus

8Faults 71

9Appendix 72

9.1 EC Declaration of Incorporation 72

9.2 Supplied third-party manufacturer documentation 73

10 Index 74

User information

V-Mix Fix Plus

Translation of the original assembly and operating manual

1User information

The chapter on user information provides you with information to assist you when using the operating

manual of the incomplete V-Mix Fix Plus machine. The incomplete V-Mix Fix Plus machine is also re-

ferred to as "machine" later in this operating manual.

1.1 Purpose of this operating manual

This operating manual:

describes how to operate, clean, service and repair the machine,

provides important information on how to handle the machine in a safe and efficient way.

If you have any questions, please do not hesitate to contact us.

1.2 Storing the operating manual

The operating manual is part of the machine. Therefore, store this operating manual:

at the machine at all times,

for future reference.

If selling the machine, pass this operating manual on to the purchaser.

1.3 Locational information in this operating manual

Fig. 1-1

(1) Front side (drive side)

(3) Rear side

(2) Left side

(4) Right side

User information

Translation of the original assembly and operating manual

V-Mix Fix Plus

1.4 Illustrations used

Instructions for actions and responses

Actions that need to be carried out following a specific sequence are identified as numbered instructions

for action.

Strictly adhere to this order. In certain cases, the result of the instruction for action will be marked with an

arrow.

Example:

1. Instruction for action 1

→Result of instruction for action 1

2. Instruction for action 2

Lists

Unordered lists are displayed as lists with bullet points.

Example:

Item 1

Item 2

Item numbers in illustrations

Figures included in round brackets refer to the item numbers included in the adjoining illustration.

Example (1)

Item 1 in the adjoining illustration

1.5 Terms used

The term ...

signifies ...

Work tools

... the gear motor, the gear unit, the mixing auger, and the cutting blades.

third parties

… all persons other than the operator.

Hazard

... the source of a potential injury or damage to a person's health.

Manufacturer

... Bernard van Lengerich Maschinenfabrik GmbH & Co. KG.

Machine

… the V-MIX Fix stationary mixer.

Safety instructions

V-Mix Fix Plus

Translation of the original assembly and operating manual

2Safety instructions

This chapter contains important information for the owner and the operator on how to operate the ma-

chine in a safe and trouble-free manner.

Observe all safety instructions provided in this operating manual!

Most accidents are caused due to a failure to observe the simplest of safety rules.

You help prevent accidents by observing all safety instructions provided in this operating

manual.

2.1 Working in a safety-conscious manner

This machine has been constructed according to the latest technological standards and the recognized

safety and accident prevention regulations. Regardless, using the machine carries certain risks and may

impair:

the life and limb of the operator or third parties,

for the machine itself,

other material assets.

Observe the following to ensure the operational safety of the machine:

this operating manual, in particular:

othe general safety instructions, the action-related safety instructions, and the instructions for

actions,

othe information on proper use.

the warnings attached to the machine,

all national, generally applicable regulations regarding safety and accident prevention as well as

environmental protection,

Do not operate the machine unless all of its safety features are in proper working order.

Safety instructions

Translation of the original assembly and operating manual

V-Mix Fix Plus

2.2 Organizational measures

The operating manual:

must always be stored at the location of the machine,

must be freely accessible to operator and maintenance personnel at all times.

2.2.1 Responsibilities of the owner

The owner is required to:

observe all national, generally applicable regulations regarding safety and accident prevention as

well as environmental protection,

limit work with/on the machine to personnel who:

oare familiar with all general safety and accident-prevention regulations,

ohave been instructed in how to work with/on the machine,

ohave read and understood this operating manual.

keep all warnings attached to the machine legible at all times,

replace damaged warnings,

provide the necessary personnel protective equipment such as:

osafety goggles,

owork gloves,

osafety shoes,

oprotective suit,

oskin protection, etc.

2.2.2 Responsibilities of the operator

Before commencing work, all personnel designated to work with/on the machine are required to:

observe all national, generally applicable regulations regarding safety and accident prevention as

well as environmental protection,

read and observe chapter "Qualification of the personnel", starting on page 11 of this assembly and

operating manual,

read the chapter "Warnings and instructions", starting on page 20 of this assembly and operating

manual and observe it while operating the machine,

become familiar with the machine,

read the chapters in this operating manual that are essential for the execution of the work tasks they

have been assigned.

If detecting that a fixture is no longer fully compliant with the safety regulations, the operator is required

to remedy this defect immediately. If the correction of a fault is not part of the operator's responsibilities

or the operator lacks the necessary expertise, the operator must report the defect to his supervisor or the

owner.

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