Burkert 8635 Manual de funcionamiento
Additional Instructions
Zusatzanleitung
Instruction supplémentaire
PTB 04 ATEX 2027
Type 8635
Electropneumatic positioner with ATEX approval
Elektropneumatischer Stellungsregler mit ATEX Zulassung
Positionneur électropneumatique avec mode de protection ATEX
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© 2014 Bürkert Werke GmbH
Additional Instructions 1410/01_EU-ML_00810377 / Original DE
3
Additional instructions
1 ADDITIONAL INSTRUCTIONS ...............................................................3
1.1 Definition of terms / abbreviation ...........................................3
2 SYMBOLS .........................................................................................................4
3 AUTHORIZED USE ......................................................................................4
4 PARTICULAR SAFETY INSTRUCTIONS ...........................................5
4.1 Explosion protection approval ................................................ 6
4.2 Instructions on operation in an explosion-risk (Ex) area ... 6
PTB 04 ATEX 2027
1 ADDITIONAL INSTRUCTIONS
The additional instructions describe safety instructions and information
for the use of the electropneumatic positioner type 8635 in a potentially
explosive environment.
The additional instructions contain important information..
▶Read the additional instructions carefully and follow the safety
instructions in particular, and also observe the operating conditions.
▶Additional instructions must be available to each user.
▶The liability and warranty for the device are void if the additional
instructions are not followed.
All other descriptions and information can be found in the operating
instructions of the device for the Type 8635.
The operating instructions can be found on the Internet at:
www.burkert.com
1.1 Definition of terms / abbreviation
In these instructions, the term “device” always refers to the electro-
pneumatic positioner Type 8635.
In these instructions, the abbreviation “Ex” always refers to
“potentially explosive”.
Contents
english
4
Symbols
PTB 04 ATEX 2027
2 SYMBOLS
The following symbols are used in these instructions.
Danger!
Warns of an immediate danger.
▶Failure to observe the warning will result in a fatal or serious injury.
Warning!
Warns of a potentially dangerous situation.
▶Failure to observe the warning may result in a serious or fatal
injury.
Caution!
Warns of a possible danger.
▶Failure to observe this warning may result in a moderate or minor
injury.
note!
Warns of damage to property.
Important tips and recommendations.
Refers to information in these instructions or in other
documentation.
▶Designates instructions for risk prevention.
→Designates a procedure which you must carry out.
3 AUTHORIZED USE
Incorrect use of the electropneumatic positioner Type 8635 can
be dangerous to people, nearby equipment and the environment.
▶The electropneumatic positioner is designed to be mounted on
pneumatic actuators of process valves for the control of media.
The device was designed for the use in
- Type 8635 PE68:
Explosion group II, category 2G Ex ia, T4, T5 and T6
(see information listed on the type label for the approval).
▶The device is mounted onto a pneumatic actuator of a process
valve. The process valve and the actuator must have at least the
Ex approval of the pneumatic control unit.
▶During use observe the admissible data, the operating condi-
tions and conditions of use specified in the contract documents,
operating instructions and on the type label
- of the electropneumatic positioner Type 8635 and
- the process valve.
▶Use the device only in conjunction with third-party devices and
components recommended and authorized by Bürkert.
▶Correct transportation, storage and installation, as well as care-
ful use and maintenance are essential for reliable and faultless
operation.
▶Use the device only for its intended purpose.
english
5
Particular safety instructions
PTB 04 ATEX 2027
4 PARTICULAR SAFETY
INSTRUCTIONS
Danger!
Risk of explosion due to electrostatic discharge.
In the event of a sudden discharge from electrostatically charged
devices or individuals, there is a risk of an explosion in the explosion-
risk area.
▶Clean the plastic surfaces with the body being open only by slightly
wiping them with an antistatic cloth.
To prevent the risk of explosion, observe not only the safety
instructions in the operating instructions for operation in the
explosion-risk area, but also the following:
▶Observe information on temperature class, ambient temperature,
degree of protection and voltage on the type label for the approval.
▶Do not use devices in areas where there is gas with a lower igni-
tion temperature than indicated on the type label for the approval.
▶Installation, operation and maintenance may be performed by
qualified technicians only.
Danger!
▶Observe the applicable safety regulations (also national safety
regulations) as well as the general rules of technology for con-
struction and operation.
▶Do not repair the device yourself, but replace it with an equivalent
device.
▶Repairs may be performed by the manufacturer only.
▶Do not expose the device to any mechanical and/or thermal loads
which will exceed the limits described in the operating instructions.
english
6
Particular safety instructions
PTB 04 ATEX 2027
4.1 Explosion protection approval
The explosion protection approval is only valid if you use the modules
and components authorized by Bürkert, as described in these oper-
ating instructions.
The device Type 8635 may be used only in combination with the valve
types released by Bürkert, otherwise the explosion protection approval
will be terminated.
If you make unauthorized changes to the system, the modules or com-
ponents, the explosion protection approval will also be void.
EC-type examination certificate PTB 04 ATEX 2027 and
certificate IECEx PTB 04.0016 were issued by:
PTB (Physikalisch Technische Bundesanstalt)
Bundesallee 100
38116 Braunschweig
The PTB (CE0102) audits the manufacture.
4.2 Instructions on operation in an
explosion-risk (Ex) area
4.2.1 Safety instructions
For operation in an explosion-risk area zone (gas) 1 and 2, the fol-
lowing applies:
Danger!
Risk of explosion caused by electrostatic charge!
In the event of a sudden discharge from electrostatically charged
devices or individuals, there is a risk of an explosion in the explosion-
risk area.
▶Clean the plastic surfaces with the body being open only by slightly
wiping them with an antistatic cloth.
4.2.2 Media in explosion-risk areas
If explosive media are used, this can result in additional
explosion risks.
4.2.3 Actuators / valves in explosion-risk
areas
Use in an explosive atmosphere may be restricted by the
actuators / valves. Observe the operating instructions of the
actuators / valves.
english
7
Particular safety instructions
PTB 04 ATEX 2027
4.2.4 Cleaning in explosion-risk areas
Check that any cleaning agents are approved for use in
explosive atmospheres.
4.2.5 Type label for explosions-risk areas
IECEx PTB 04.0016
Ex ia IIC T6/T 5/T4 Gb
II
(
1
)
2G Ex ia IIC T6/T 5/T4 G
b
II (1) 2G Ex ia IIC T6/T5/T4 Gb
IECEx PTB 04.0016
Ex ia IIC T6/T5/T4 Gb
Marking gas explosions protection
Ignition degree of protection
Gas group
Temperature class
IECEx approval number
IECEx marking
ATEX approval number
PTB 04 ATEX 2027
Fig. 1: Type label for explosions-risk areas
4.2.6 Temperature ranges in explosion-risk
areas
Ambient temperature
T4, T5: -25 ... +65 °C
T6: -25 ... +60 °C
4.2.7 Electrical data
The device in ignition degree of protection intrinsic safety Ex ia IIC,
may be connected only to intrinsically safe electric.
Explosion group IIC
Category ia
Temperature class T4 / T5 / T6
english
8
Particular safety instructions
PTB 04 ATEX 2027
In ignition protection class intrinsic safety Ex ia IIC only for connection to a certified intrinsically safe circuit.
Maximum values:
Signal Terminal Ui Ii Pi Ci Li
Current input 11, 12 30 V 100 mA 1 W 14.3 nF negligibly small
Process control input 13, 14 30 V 100 mA 1 W 11 nF negligibly small
Actual value output 31, 32 30 V 100 mA 1 W negligibly small negligibly small
Initiators 41, 42 and 51, 52 15.5 V 52 mA 150 mW 200 nF 0.2 mH
Binary outputs 83, 84, 85, 86 30 V 100 mA 1 W negligibly small negligibly small
Service-Interface RS 232 only for connection to a programming device outside the potentially explosive area: Um = 253 V
In ignition protection class intrinsic safety Ex ia IIC only for connection to a mechanical switch.
Maximum values:
Signal Terminal Uo Io Co Lo
Binary input 81, 82 8.8 V 0.2 mA 5.5 µF 1000 mH
The connections for piezo valves, position measuring system, HART, display and pressure sensor board are intrinsically safe circuits.
english
9
Zusatzanleitung
1 ZUSATZANLEITUNG ...................................................................................9
1.1 Begriffsdefinition / Abkürzung ................................................ 9
2 DARSTELLUNGSMITTEL .......................................................................10
3 BESTIMMUNGSGEMÄSSE VERWENDUNG................................10
4 BESONDERE SICHERHEITSHINWEISE ........................................11
4.1 Ex-Zulassung ............................................................................12
4.2 Hinweise für den Einsatz im Ex-Bereich ............................12
PTB 04 ATEX 2027
1 ZUSATZANLEITUNG
Die Zusatzanleitung beschreibt Sicherheitshinweise und Angaben für
den Einsatz des elektropneumatischen Stellungsreglers Typ 8635 im
explosionsgefährdeten Bereich.
Zusatzanleitung enthält wichtige Informationen zur Sicherheit.
▶Zusatzanleitung sorgfältig lesen und Hinweise zur Sicherheit
beachten.
▶Zusatzanleitung muss jedem Benutzer zur Verfügung stehen.
▶Haftung und Gewährleistung entfällt, wenn die Anweisungen der
Zusatzanleitung nicht beachtet werden.
Alle sonst erforderlichen Beschreibungen und Hinweise finden Sie in
der Bedienungsanleitung für den Typ 8635.
Die Bedienungsanleitung finden Sie im Internet unter:
www.buerkert.de
1.1 Begriffsdefinition / Abkürzung
Der in dieser Anleitung verwendeten Begriff „Gerät“ steht immer für
den elektropneumatischen Stellungsregler Typ 8635.
Die in dieser Anleitung verwendete Abkürzung „Ex“ steht
immer für „explosionsgefährdet“.
InhaltsverzeIChnIs
deutsch
10
Darstellungsmittel
PTB 04 ATEX 2027
2 DARSTELLUNGSMITTEL
In dieser Anleitung werden folgende Darstellungsmittel verwendet.
gefahr!
Warnt vor einer unmittelbaren Gefahr.
▶Bei Nichtbeachtung sind Tod oder schwere Verletzungen die Folge.
Warnung!
Warnt vor einer möglicherweise gefährlichen Situation.
▶Bei Nichtbeachtung können schwere Verletzungen oder Tod die
Folge sein.
VorsiCht!
Warnt vor einer möglichen Gefährdung.
▶Nichtbeachtung kann mittelschwere oder leichte Verletzungen
zur Folge haben.
hinWeis!
Warnt vor Sachschäden.
Wichtige Tipps und Empfehlungen.
Verweist auf Informationen in dieser Anleitung oder in
anderen Dokumentationen.
▶markiert eine Anweisung zur Gefahrenvermeidung.
→markiert einen Arbeitsschritt den Sie ausführen müssen.
3 BESTIMMUNGSGEMÄSSE
VERWENDUNG
Bei nicht bestimmungsgemäßem Einsatz des Geräts Typ 8635
können Gefahren für Personen, Anlagen in der Umgebung und
die Umwelt entstehen.
▶Der elektropneumatische Stellungsregler ist für den Anbau an
pneumatische Antriebe von Prozessventilen zur Steuerung von
Medien konzipiert. Das Gerät wurde für den Einsatz in
- Typ 8635 PE68:
Explosionsgruppe II, Kategorie 2G Ex ia, T4, T5 und T6
konzipiert (siehe Angaben auf dem Typschild für Ex-Bereich).
▶Das Gerät wird auf einen pneumatischen Antrieb eines Prozess-
ventils montiert. Dabei muss das Prozessventil und der Antrieb
mindestens die Ex-Zulassung der pneumatischen Ansteuerung
haben.
▶Für den Einsatz die zulässigen Daten, Betriebs- und Einsatz-
bedingungen beachten, die in den Vertragsdokumenten, der
Bedienungsanleitung und auf dem Typschild
- des elektropneumatischen Stellungsreglers Typ 8635 und
- des Prozessventils spezifiziert sind.
▶Das Gerät nur in Verbindung mit von Bürkert empfohlenen bzw.
zugelassenen Fremdgeräten und -komponenten einsetzen.
▶Voraussetzungen für den sicheren und einwandfreien Betrieb
sind sachgemäßer Transport, sachgemäße Lagerung und Instal-
lation sowie sorgfältige Bedienung und Instandhaltung.
▶Das Gerät nur bestimmungsgemäß einsetzen.
deutsch
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3
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