Buhnen HB 5010 Manual operacional

Translation of the original Operating Manual
Hot melt adhesive tank system
HB 5010
H5307XM (Release 01-2018)

General Security advice 1
Operating Instructions
HB 5010 (Basic Unit) 2
Operating Instructions
Heatable Hose 3
Operating Instructions
Manual Application Unit 4
Declaration of Conformity 5
Spare Parts Lists 6
Maintenance Plan 7
BÜHNEN GmbH & Co. KG
Hinterm Sielhof 25
28277 Bremen • Germany
Phone:+49 (0) 421 51 20 - 125
Fax: +49 (0) 421 51 20 - 260
www.buehnen.de

Translation of the original Operating Manual
Hot melt adhesive tank system
HB 5010
H5307XM (Release 01-2018)

Table of Contents
2
Table of contents
1 Preface “Working safely” ...................................................................................................... 3
2 General.................................................................................................................................... 3
2.1 Operator’s due diligence ......................................................................................................................3
3 Recommended personnel ..................................................................................................... 4
3.1 Competent personnel...........................................................................................................................4
3.2 Instructed personnel.............................................................................................................................4
4 Possible hazards.................................................................................................................... 4
5 Notes on safe operation ........................................................................................................ 5
6 Notes on handling the batteries ........................................................................................... 5
7 Conduct in emergency situations ........................................................................................ 5

Preface “Working safely”
3
1 Preface “Working safely”
With the application system, the hot melt material is heated to high temperatures, con-
veyed to the application unit and discharged under pressure.
This security advice functions as industrial safety and accident prevention. Noncompliance
with the security advice can cause burns, injuries, or death by electricity and/or material
damage.
Your cooperation is required to protect you and other persons from harm:
• Always work cautiously.
• Always be aware that hazards are usually not obvious.
• Always use the requisite personal protective equipment for your safety at your work-
place.
2 General
The components of our application systems were designed and manufactured under con-
sideration of threat analysis and harmonized standards.
These components correspond to the status of technology and permit safe operation.
Danger!
Constructive changes may only be implemented after approval by the manufacturer.
2.1 Operator’s due diligence
The operation of the application system is only then safe when all requisite measures
have been made. It is the due diligence of the operator to initiate these measures and to
control its implementation.
Above all, the following must be guaranteed:
• that the application system is only used as intended,
• that the application system may only be operated in a faultless, functioning condition
and that the safety lugs are checked regularly,
• that the requisite personal protective equipment is available and is worn,
• that these operating instructions are always available in a legible and complete condi-
tion at the site of use,
• thatonlyqualiedandauthorizedpersonnel–seeChapter3–mayoperate,maintain,
and service the application system,
• that all safety and warning notices attached to the application system are not removed
and remain legible.

Recommended personnel
4
3 Recommended personnel
Activity Requirement
Initial operation Competent personnel
Facility/Retrotting
Operation Instructed personnel
Electrical maintenance/servicing Personnel competent in electrics
Mechanical maintenance/servicing Competent personnel
3.1 Competent personnel
Competentpersonsarethosepersonshavingsufcientknowledgeinaspecicfunctional
area due to their technical training and experience, and who are familiar with the relevant
industrial safety and accident prevention provisions as well as the generally acknowledged
rules of technology.
3.2 Instructed personnel
Instructed personnel are those persons having been instructed about the tasks assigned
to them and about the possible dangers due to improper conduct by a competent person
who also trains them, as required, in how to use the necessary safety equipment and
safety measures.
4 Possible hazards
Danger of burns!
Due to hot metal parts, hot melt material, and hot melt material vapors.
Therefore, always wear heat protection gloves.
Only operate the unit with complete protective covers.
Remark
Heat protection gloves are special gloves that protect the hands from being damaged
byexternalinuencesofthethermaltype,andespeciallyfromcontactheatandradiated
heat.
Irritation of mucous membranes!
Hot melt adhesives give off vapors that can have an annoying odorous effect. Therefore,
make sure you provide for adequate ventilation. Observe the processing bulletin and the
safety data sheet of the hot melt material.
In individual cases, improper processing can cause irritations of the mucous membranes.
Consult your doctor immediately!
Attention!
After the power feed has been interrupted, a residual voltage can still be present. Wait at
least 10 minutes before working on electrical components.
General Security Advice

Notes on safe operation
5
5 Notes on safe operation
• Only operate the application system with complete protective covers, closed hoods and
faultless safety systems.
• Before starting production, check the application system for signs of visible damage
and for faultless condition.
• Never point the application unit towards yourself or at other persons.
• Protect the application system from moisture and wetness.
• Observe the processing bulletin of the hot melt material.
• Always break the power feed (power supply during
- Maintenance and service works
- Defective and/or improperly functioning application system.
6 Notes on handling the batteries
The HB 5010 tank system control unit has a lithium battery. Please note the following
safety notes when handling this battery:
• Never cause the battery to short circuit (danger of explosion).
• The battery may not be opened nor dismantled.
• Thebatterymaynotbeoverheatedorbesubjectedtoopenre.
• Never clean the battery with water or aggressive liquids.
• Never use leaky or damaged batteries.
• Collect and dispose of used batteries in a proper manner to protect the environment.
7 Conduct in emergency situations
1. Immediately turn off the main switch.
2. Disconnect the power plug immediately.
3. Only put the unit back into operation after the emergency situation has been elimi-
nated.

Subject to changes © BÜHNEN GmbH & Co. KG/HB_5010_T2_GB_#B/180131/H
BÜHNEN GmbH & Co. KG
Hinterm Sielhof 25
28277 Bremen • Germany
Phone:+49 (0) 421 51 20 - 125
Fax: +49 (0) 421 51 20 - 260
www.buehnen.de

Translation of the original Operating Manual
Hot melt adhesive tank system
HB 5010
H5307XM (Release 01-2018)

2
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