BST CLS CAM 100 Manual de usuario

Web Guiding System

Installation and

Operating Instructions

CLS CAM 100

Object Sensor

MD.577.EN.04

Translation of the Original Manual

BST GmbH

Remusweg 1

D-33729 Bielefeld

Tel.: +49 (0) 521 400 70 0

Fax: +49 (0) 5206 999 999

E-Mail: [email protected]

Internet: www.bst.group

This documentation is protected by copyright. The translation as well as reproduction and distribution in any form is forbidden without the approval

of the rights holder and will be pursued under civil and criminal law. Technical modifications reserved.

Table of Contents

CLS CAM 100 – Object Sensor iii

Table of Contents

1 About This Document........................................................................................7

1.1 What You Need to Know ...............................................................................................7

1.2 Target Group .................................................................................................................7

1.3 Storage and Distribution ...............................................................................................7

1.4 Meanings of the Safety Instructions and Symbols ........................................................7

1.4.1 Safety Instructions.........................................................................................................7

1.4.2 Symbols .........................................................................................................................8

1.4.3 Operation Using Keys ....................................................................................................8

1.5 More Detailed Information ...........................................................................................8

2 About Safety......................................................................................................9

2.1 Intended Use .................................................................................................................9

2.2 Non-intended Use .......................................................................................................10

2.2.1 Non-intended Infringement of Guidelines ..................................................................10

2.2.2 Non-intended Operation .............................................................................................10

2.2.3 Non-intended modification of electronic data............................................................10

2.3 Safety Instructions.......................................................................................................11

2.3.1 General Safety Instructions .........................................................................................11

2.4 Qualification of the Personnel.....................................................................................14

2.5 Duties of the Operating Company and Personnel.......................................................15

2.5.1 Duties of the Operating Company...............................................................................15

2.5.2 Duties of the Personnel...............................................................................................16

2.6 Conduct in the Event of Danger and Accidents...........................................................16

2.7 Personal Protective Equipment...................................................................................17

2.8 Guarantee and Liability ...............................................................................................17

2.8.1 Disclaimer ...................................................................................................................17

2.8.2 Exceptions to the Disclaimer .......................................................................................17

2.8.3 License and Liability for Software Supplied.................................................................18

3 Design and function.........................................................................................19

3.1 Use...............................................................................................................................19

3.2 Design..........................................................................................................................20

3.3 Overview of components ............................................................................................20

3.3.1 Commander.................................................................................................................20

3.3.2 Controller.....................................................................................................................21

3.3.3 Sensor..........................................................................................................................22

3.4 Terms used ..................................................................................................................22

3.4.1 General information....................................................................................................22

3.4.2 Setpoint position .........................................................................................................23

3.4.3 Measuring range..........................................................................................................24

3.4.4 Search area..................................................................................................................24

3.4.5 Status bar.....................................................................................................................24

3.4.6 Footer menu................................................................................................................25

3.4.7 Fold-out quick menus..................................................................................................25

3.5 Operating and display elements..................................................................................25

3.6 Laser ............................................................................................................................26

3.7 Emissions.....................................................................................................................26

3.8 Accessories ..................................................................................................................26

3.9 Name Plate ..................................................................................................................26

4 Technical specifications ................................................................................... 28

4.1 Technical specifications - commander ........................................................................28

4.2 Technical specifications - controller ............................................................................29

4.3 Technical specifications - sensor .................................................................................31

5 Transport, delivery and storage....................................................................... 33

5.1 Transport.....................................................................................................................33

Table of Contents

iv CLS CAM 100 – Object Sensor

5.2 Scope of Delivery.........................................................................................................33

5.3 Unpacking the Delivery................................................................................................33

5.4 Storage ........................................................................................................................33

6 Assembly......................................................................................................... 35

6.1 Safety instructions.......................................................................................................35

6.2 Selecting the installation location ...............................................................................36

6.3 Space requirement ......................................................................................................37

6.4 Requirements for an Optimum Measurement Result.................................................37

6.5 Controller assembly.....................................................................................................38

6.6 Commander assembly.................................................................................................38

6.7 Sensor assembly..........................................................................................................41

6.7.1 Sensor alignment.........................................................................................................42

6.7.2 Sensor holder (optional)..............................................................................................44

6.7.3 Manual adjustment (optional).....................................................................................45

6.7.4 Bright field lighting (optional)......................................................................................46

7 Electrical connection........................................................................................ 47

7.1 Safety Instructions.......................................................................................................47

7.2 Cable Routing ..............................................................................................................48

7.3 Ensuring equipotential bonding ..................................................................................49

7.4 Connections.................................................................................................................50

7.4.1 Commander connections ............................................................................................50

7.4.2 Controller connections ................................................................................................52

7.4.3 Sensor connections .....................................................................................................55

7.5 Establishing the cable connections..............................................................................56

8 Commissioning ................................................................................................ 57

8.1 Safety Instructions.......................................................................................................57

8.2 Requirements ..............................................................................................................58

8.3 Commissioning with controller....................................................................................58

8.3.1 ekr 500 digital Unit Touch ...........................................................................................58

8.3.2 ekr CON 600.................................................................................................................58

8.3.3 Controller with EMS 23 actuator and Drive Module 160 ............................................58

8.4 Touchscreen operation................................................................................................60

8.5 Menus..........................................................................................................................60

8.5.1 General information....................................................................................................60

8.5.2 Input options ...............................................................................................................60

8.6 Carrying out commissioning (step-by-step instructions).............................................63

8.6.1 Opening the Commissioning menu .............................................................................63

8.6.2 Steps to be carried out ................................................................................................65

8.6.3 Camera mounting........................................................................................................66

8.6.4 Camera calibration ......................................................................................................67

8.6.5 Laser calibration ..........................................................................................................74

8.6.6 Automatic white balance.............................................................................................75

8.6.7 Guiding direction and setpoint display........................................................................76

8.6.8 Web angle calibration..................................................................................................79

8.6.9 Adjustment of the machine speed ..............................................................................83

9 Operation........................................................................................................ 85

9.1 Safety Instructions.......................................................................................................85

9.2 Starting the system......................................................................................................86

9.3 Setting the user level...................................................................................................87

9.3.1 Changing user level......................................................................................................89

9.4 Menu navigation with the commander.......................................................................91

9.4.1 Menu types..................................................................................................................91

9.4.2 Path information .........................................................................................................97

9.4.3 Menu structure............................................................................................................97

9.5 Operating displays on the commander .......................................................................97

9.5.1 Setup mode display window .......................................................................................98

Table of Contents

CLS CAM 100 – Object Sensor v

9.5.2 Display window in measuring mode............................................................................99

9.5.3 Status bar...................................................................................................................100

9.6 Selecting the operating mode ...................................................................................101

9.7 Art Guiding with the commander..............................................................................102

9.7.1 Create new Art Guiding unique feature ....................................................................103

9.7.2 Fine adjustment of the Art Guiding unique feature ..................................................106

9.7.3 Activate continuous measurement ...........................................................................110

9.8 Edge Guiding with the commander...........................................................................113

9.8.1 Create new Edge Guiding unique feature .................................................................113

9.8.2 Fine adjustment of the Edge Guiding unique feature ...............................................115

9.9 Line Guiding with the commander ............................................................................117

9.9.1 Create new Line Guiding unique feature...................................................................117

9.9.2 Fine adjustment of the Line Guiding unique feature.................................................119

9.10 Jobs and templates....................................................................................................122

9.10.1 Saving the unicum as a job ........................................................................................122

9.10.2 Loading the unicum as a job......................................................................................125

9.10.3 Deleting a job ............................................................................................................126

9.10.4 Exporting and importing jobs to USB mass storage device .......................................128

9.10.5 Parameter templates.................................................................................................132

9.11 Global settings...........................................................................................................134

9.11.1 Setting the threshold value of the print feature detection .......................................134

9.11.2 Setting the brightness of the sensor lighting.............................................................136

9.11.3 Lighting selection.......................................................................................................137

9.11.4 Setting the Region of Interest....................................................................................139

9.12 Adjustment of the setpoint position .........................................................................143

9.13 Using the direct operation on the sensor..................................................................143

9.13.1 Structure of the sensor display..................................................................................144

9.13.2 Selecting the operating mode of the sensor .............................................................146

9.13.3 Switching the operating mode of the controller .......................................................148

9.13.4 Selection of an Art Guiding print feature ..................................................................149

9.13.5 Selecting an edge for Edge Guiding...........................................................................151

9.13.6 Selecting a line for Line Guiding ................................................................................152

9.13.7 Adjustment of the setpoint position .........................................................................154

9.13.8 Traversing the guiding device....................................................................................155

9.14 Controlling the system via an external browser........................................................155

10 System menu of the commander................................................................... 157

10.1 Navigation in the system menu.................................................................................157

10.2 Menu structure..........................................................................................................158

10.3 Menu page: System Parameter.................................................................................159

10.3.1 ekr Remote Settings ..................................................................................................160

10.3.2 Guiding ......................................................................................................................161

10.3.3 Machine.....................................................................................................................163

10.3.4 Mounting parameter.................................................................................................163

10.3.5 Sensor........................................................................................................................164

10.4 Menu page: Parameter..............................................................................................167

10.4.1 Art guiding .................................................................................................................168

10.4.2 General tracking ........................................................................................................170

10.4.3 Illumination ...............................................................................................................171

10.4.4 Image processing.......................................................................................................172

10.4.5 Line & Edge Guiding ..................................................................................................173

10.5 Menu page: Measurement........................................................................................180

10.6 Menu page: Service...................................................................................................181

10.6.1 Camera ......................................................................................................................182

10.6.2 Controller...................................................................................................................183

10.6.3 Image processing statistic .........................................................................................184

10.7 Menu page: Network Settings...................................................................................185

10.7.1 Manually interrupt and restore the network connection .........................................185

10.7.2 Resetting the network settings to default values......................................................187

Table of Contents

vi CLS CAM 100 – Object Sensor

10.7.3 Configuration of the second Ethernet connection ....................................................187

10.7.4 Configuration of additional commanders..................................................................189

10.8 Menu page: Info & Update........................................................................................190

10.8.1 “Capture Images” function........................................................................................192

10.9 Menu page: System Log ............................................................................................195

11 Performing a firmware update ...................................................................... 199

11.1 Requirements ............................................................................................................199

11.2 Performing an update ...............................................................................................200

11.2.1 Open the Info & Update menu..................................................................................200

11.2.2 Structure of the Info & Update menu .......................................................................200

11.2.3 Performing a firmware update for the commander..................................................200

11.2.4 Performing a firmware update for the controller .....................................................205

12 Troubleshooting/FAQ.................................................................................... 209

13 Maintenance and cleaning............................................................................. 210

13.1 Safety Instructions.....................................................................................................210

13.2 General Information..................................................................................................211

13.3 Maintenance table ....................................................................................................212

13.4 Maintenance and cleaning work ...............................................................................212

13.4.1 Clean housing ............................................................................................................212

13.4.2 Clean sensor lens.......................................................................................................212

13.4.3 Cleaning the Touchscreen Display.............................................................................213

13.4.4 Clean the sensor lighting ...........................................................................................213

14 Accessories and Spare Parts........................................................................... 214

14.1 Order Address............................................................................................................214

15 Customer Services ......................................................................................... 215

16 Shutting Down and Disposal.......................................................................... 216

Index ............................................................................................................. 217

About This Document 1

CLS CAM 100 – Object Sensor 7/220

1 About This Document

1.1 What You Need to Know

These instructions help you to work with the system in a safe,

simple and successful manner.

The following instructions must be observed in order to avoid haz-

ards and incorrect operation:

■Every user must have read these instructions in full before

working with or on the system.

■Every user must follow the safety information in these instruc-

tions.

1.2 Target Group

These instructions are directed to all persons that work with or on

the system. The operating company of the entire system and su-

pervising personnel must also be familiar with these instructions.

1.3 Storage and Distribution

These instructions must be stored at the workplace in such a man-

ner that the user has access to them at all times.

These instructions and all other applicable documents are a com-

ponent of the product and must be handed over to the operating

company of the system.

1.4 Meanings of the Safety Instructions and Symbols

1.4.1 Safety Instructions

DANGER

Danger that will lead to death or severe injuries!

►Here you can find how to avoid the danger.

WARNING

Danger that may lead to death or severe injuries!

►Here you can find how to avoid the danger.

CAUTION

Danger that may lead to medium or minor injuries!

►Here you can find how to avoid the danger.

NOTICE

Danger that may lead to damage to assets!

There is no risk of injury.

►Here you can find how to avoid the danger.

1About This Document

8/220 CLS CAM 100 – Object Sensor

1.4.2 Symbols

Information that is essential for successful operation.

Information that makes operation easier.

Action requirements may include the following symbols:

›› Requirements that must be fulfilled for the action steps.

1. Prompt for you to act. Namely ...

2. ... in the listed sequence.

►Requirement for you to take actions - without any certain se-

quence.

1.4.3 Operation Using Keys

Operations using the keys are indicated by the following symbols:

►Press key ①.

►Press key ① or key ②.

►Press key ① and key ② at the same time.

1.5 More Detailed Information

►Observe the accompanying documents (e.g. order confirma-

tion) for this system and the operating instructions of the en-

tire system.

The latest version of these instructions can be obtained in all

available languages at:

www.bst.help

About Safety 2

CLS CAM 100 – Object Sensor 9/220

2 About Safety

The system has been designed according to the state of the art

and fulfils the latest safety standards.

When using the system, risks may occur that could threaten your

life or health or lead to material damage. In order to avoid these

risks, all instructions in this manual concerning safety and all rel-

evant documentation of the entire system must be observed.

2.1 Intended Use

The system is intended exclusively for the detection of contrast

differences and print features for the control of web-shaped ma-

terials.

The system is installed in a machine or assembled together to

form a machine with another machine in compliance with the Ma-

chinery Directive 2006/42/EC. All machines of the entire system

must comply with the guidelines of the Machinery Directive after

being installed in the system.

The lamps included in the system are special products in accord-

ance with the EU Directive 1194/2012/EC, Art. 2, Paragraph 4. The

lamps are only intended as part of the system for the purpose in-

tended above. Use in other applications is not permitted.

The system and all of its components are only intended for com-

mercial use in an industrial environment.

The system may only be put into operation if the following

guidelines are also complied with:

■The product must only be installed or operated in a non-ex-

plosive atmosphere.

■The product and all components must only be used in a perfect

technical condition.

■All technical safety equipment must be in a perfect technical

condition.

■The product must only be operated using the components that

belong to the system. Excepted from this are such third party

components that have been supplied by BST or have been ex-

plicitly approved for being operated with the system.

■Any part found to be working incorrectly must be replaced im-

mediately using original spare parts.

■All work on or with the product must only be carried out by in-

structed and qualified personnel, see chapter Qualification of

the Personnel, page 14.

■These instructions and all safety information must be observed.

■The operating conditions and performance limits specified in

the technical specifications must be observed.

2About Safety

10/220 CLS CAM 100 – Object Sensor

2.2 Non-intended Use

Every use is non-intended, that is not described in the chapter In-

tended Use or does not comply with the guidelines specified

there, see Intended Use.

2.2.1 Non-intended Infringement of Guidelines

■Infringement of operating, maintaining or installation instruc-

tions

■Unsuitable, incorrect or unauthorized use of the product

■Operating the product in an environment not intended for its

use

■Operating the product in breach of the legal safety guidelines

relevant at the location of use

■Neglecting the warning and safety instructions in the relevant

documents for the product

■Operating the product under faulty safety and protective condi-

tions

2.2.2 Non-intended Operation

■Operation by unauthorized or insufficiently qualified personnel

■By-passing, disassembling, switching off or manipulation of

safety equipment

■Incorrect or negligent handling by the customer

■Any intervention, modification or conversions on the product

without the express approval of BST GmbH

■The use of unsuitable operating materials or spare parts

■Operation of the product near to sources of interference, e.g.

electro-magnetic fields (high voltage lines) or sources of heat

■Operation of the product under the influence of chemical, elec-

tro-chemical or electrical factors

2.2.3 Non-intended modification of electronic data

■No virus scanners, firewalls or similar items may be installed on

any products from BST GmbH. Virus scanners or other scan or

registration programs must not (be able to) access BST

products via networks.

■Writing, deleting and editing of system data / files on BST

products is not permitted. Excepted from this is service work

carried out at the instruction of BST GmbH.

■Access by any external software to BST products via networks is

not permitted.

■USB memory sticks may only be used together with BST

products if they are free of viruses and harmful software.

Tabla de contenidos

Otros manuales de Accesorios de BST

BST

BST CLS Pro 600 Manual de usuario

BST

BST RSH-EC Manual de usuario

BST

BST CCD CAM 100 Manual de usuario

Manuales populares de Accesorios de otras marcas

Hillco

Hillco 2810 Manual de usuario

Siemens

Siemens QSA2700D Manual del operador

Contours

Contours ZY024 Manual de usuario

Saivod

Saivod VS621 Manual de usuario

Virtuox

Virtuox VirtuCLEAN 2.0 Manual de usuario

SCE

SCE ENVIRO-THERM SCE-TE170B24VSS Manual de usuario

Z-Wave

Z-Wave HSD-200Z Manual de usuario

turck

turck FMX-IM-2UPLI63FX Manual de usuario

Decagon Devices

Decagon Devices 10HS Manual de usuario

UPPAbaby

UPPAbaby Cup Holder Manual de usuario

Elko

Elko SmartSensor Leakage Wireless Manual de usuario

Grizzly

Grizzly H8371 Manual de usuario

Panasonic

Panasonic HG-T Series Manual de usuario

IFM Electronic

IFM Electronic Efector 250 Series Guía de referencia

DigiDesign

DigiDesign 888/24 I/O Manual de usuario

PROZIS

PROZIS QUAY Manual de usuario

patagonia

patagonia PSI Vest Manual de usuario

SFC Energy

SFC Energy EFOY GO! Manual de usuario