Bruno VPL-3100 Manual de usuario
MAN-3100-1
06-02-2008
1780 EXECUTIVE DR., P.O. BOX 84, OCONOMOWOC, WI 53066 USA
TELEPHONE:(262) 567-4990
FAX: (262) 953-5501
1-800-882-8183
DEALER: INSTALLATION MANUAL
VPL-3100
www.bruno.com
VERTICAL PLATFORM
LIFT
2
©2008,2006 Bruno Independent Living Aids, Inc.® VPL-3100 06-02-2008
• Check for shipping damage immediately upon receipt. Contact
the shipper with any damage claims.
• Check the contents against the packing list before leaving the
shop to begin on-site installation. Immediately report any
discrepancies to Bruno Independent Living Aids, Inc.®.
Read and understand the installation manual prior to proceeding
with the installation.
Throughout this manual, safety precautions are provided
to identify potentially hazardous situations and to advise how to
avoid them.
Warning– Indicates a potentially hazardous situation
that, if not avoided, could cause serious bodily
injury and / or property damage.
Caution–Indicates a potentially hazardous situation
that, if not avoided, could cause damage to the
unit and / or moderate injury.
Electrical Hazard–Indicates a potentially hazardous
electrical situation that, if not avoided,
could cause damage to the unit and /
or moderate injury.
Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers).
Vise-Grip® is a registered trademark of Petersen Manufacturing Co.
3©2008,2006 Bruno Independent Living Aids, Inc.®
VPL-3100 06-02-2008
TABLE OF CONTENTS
Specications ........................................... 4
Tools ................................................. 5
Safety................................................. 6
Pre-Installation Checks ................................. 7-8
Installation
Main component .....................................9-10
Adjusting top landing/nal limit switches ..................... 11
Standard gate installation .............................12-14
Cam/actuator installation and adjustment (standard gate) .......15-16
Wide gate installation ................................17-19
Cam/actuator installation and adjustment (wide gate) ..........20-21
Wiring the call/send and gate ...........................23-24
Mounting the call/send box .............................16-17
Securing the unit ...................................... 25
Testing ............................................. 25
Completing the installation ............................... 26
Moving the ramp, ramp actuator and vertical bar to the opposite side .27-31
Optional gate interlock installation .........................32-33
Optional electric door interlock installation ...................34-35
Emergency and cold-weather operation ........................ 36
Troubleshooting .......................................37-38
Wiring schematic ......................................39-40
Exploded views and drawings .............................41-53
Warranty.............................................. 54
4
©2008,2006 Bruno Independent Living Aids, Inc.® VPL-3100 06-02-2008
SPECIFICATIONS
Load Capacity 750 lbs. (340 kg)
Weight of Unit
VPL-3153 752 lbs. (341 kg)
VPL-3175 825 (374 kg)
Rated Speed 9 FPM (2.75 m/mn)
Power Supply 120 VAC, 15A, single phase, 60 Hz
Motor 1 HP, 120 VAC
Control Voltage 24 VAC, motor 120 VAC
Maximum Travel 53” (1.3 m) unit and 75” (1.9 m) unit
Platform Size standard: 34” x 48” (86 x 122 cm); optional: 34” x 54”
(86 x 137 cm)
Emergency Operation provision for manual hand wheel
Standard Features keyed, constant-pressure controls on platform with
emergency stop switch; all-weather protected controls
and switches; platform bottom safety panel, top and
bottom limit switches, automatic folding ramp
Optional Features landing call/send station with key; top landing gate
including call/send station with key and Bruno interlock;
34”x54” non-skid platform
Recommended Bolt Torque
US
Size Recommended Torque
Grade 5 Grade 8 18-8 S/S
Coarse Fine Coarse Fine Coarse Fine
1/4 8 10 12 14 6.3 7.8
5/16 17 19 24 27 11 11.8
3/8 31 35 44 49 20 22
7/16 49 55 70 78 31 33
1/2 75 85 105 120 43 45
9/16 110 120 155 170 57 63
5/8 150 170 284 323 93 104
3/4 270 295 510 568 128 124
Units are ft.-lbs.
These torque values are provided for
reference only. If specic torque is
required for an installation operation, it
will be indicated.
5©2008,2006 Bruno Independent Living Aids, Inc.®
VPL-3100 06-02-2008
Tools Needed for Installation
TOOLS
• 1/2” dia. x 3” lg. masonry anchors
• Sawzall® or similar reciprocating saw
• Circular saw
• Straight and Phillips screwdrivers (or bits)
• Combination wrench sets (SAE)
• Allen wrench set (SAE)
• Socket wrench set (SAE)
• Level (4-foot) or inclinometer
• Torque wrench (20 lb.-ft to 133 lb.-ft) low-prole,
open-end wrench style preferred
• Voltohmmeter and probes
• Wire stripper
• Crimping tool
• Tape measure
• Pry bar
• Hammer and mallets
• Extension cord for power tools (50’ minimum)
• Vise-Grips®
• Appliance dolly
• Hammer drill
• Masonry bits, 1/2” and 3/8”
• Reversible drill, 3/8”, and bits
• File
• Hammer drill, 1/2” for concrete fasteners
6
©2008,2006 Bruno Independent Living Aids, Inc.® VPL-3100 06-02-2008
• Never exceed the maximum rated lift
capacity of 750 lbs. (340 kg).
• Never use the VPL-3100 to lift freight or
other materials than intended by design.
• Read and understand the installation
manual prior to installing the VPL-3100.
• Wear appropriate safety protection equip-
ment for your head, eyes, hands and feet
during all phases of the installation.
• Lift components are heavy. Use extreme
caution when lifting them to the installa-
tion position to avoid personal injury and
damage to the equipment.
• Keep panels and protective coverings in
place to avoid potentially fatal injury.
• Disconnect power from the unit before
performing any electrical or mechanical
service operations.
• Never bypass sensor switches which prevent
accidental start up when protective panels
are removed.
• Do not work alone.
• Be aware of the location of others in the
work zone.
• Do not wear jewelry or loose clothing.
• Lock the wheels of any mobility device
riding on the platform.
• Use only recommended anchor fasteners.
• Check for applicable local codes and
regulations.
• Failure to comply with the above could
render the warranty nulL and void.
lb
kg
RISK OF
ELECTROCUTION
AND
DEATH
WARNING
Remove all metal
jewelry (rings, bracelets
etc.) which might
accidentally come in
contact with an
electrical terminal.
SAFETY
There are no USER
serviceable parts in
the electrical box.
7©2008,2006 Bruno Independent Living Aids, Inc.®
VPL-3100 06-02-2008
• Visit the installation site.
• Verify that a dedicated 15A electrical circuit
is available for installation of the VPL-3100
and that it has been installed by a qualied
electrical contractor in compliance with local
codes and regulations.
• Check for correct voltage and supply wire
size.
• Conrm the structural integrity of the fascia.
• Conrm the existence of a properly constructed
concrete base that is level and at.
• Verify that the walls and oors are level.
• Verify hoistway clearances, nished openings
for gates and doors, ceiling break clearances
and electrical layout.
• Locate and eliminate possible pinch points.
• Determine the path to be used to move the
unit into place. Make sure it is free of obstacles.
• Double-check the order form to verify receipt
of all parts needed for installation.
• Make sure that the ramp and the ramp actua-
tor are on the correct side (right or left) for
the installation.
To move the ramp/ramp actuator to the
opposite side, see “MOVING THE RAMP AND
RAMP ACTUATOR TO THE OPPOSITE SIDE”
appearing later in this manual.
PRIOR TO INSTALLATION
A solid foundation is key
to a successful
installation.
Never install the
VPL-3100 on an asphalt
driveway, patio stones,
concrete blocks or other
unstable surfaces.
PRE-INSTALLATION CHECKS
The fascia must be
smooth, vertical and
structurally sound.
Check all applicable
local codes.
8
©2008,2006 Bruno Independent Living Aids, Inc.® VPL-3100 06-02-2008
• VSL-3175
The VSL-3175 is shipped disassembled.
Prior to installation, mount the platform to
the tower.
1. From the platform, remove the vertical
panel with the pushbutton controls.
2. Move the platform into position next to the
tower.
NOTE: A skate dolly works well for this purpose.
3. Attach the platform to the tower using the
bolts, washers, lockwashers and nuts
provided.
4. Remount the vertical panel with the
pushbutton controls.
PRIOR TO INSTALLATION
(continued)
PRE-INSTALLATION CHECKS
9©2008,2006 Bruno Independent Living Aids, Inc.®
VPL-3100 06-02-2008
INSTALLATION
The VPL-3100 must be installed on a level,
smooth concrete base with a minimum thick-
ness of 4” (10 cm), in place prior to installa-
tion and not provided by Bruno.
1. Decide on which side of the unit the call/
send and gate wire harnesses will be routed.
This is easier to do before placing the unit in
the installation position.
2. Place the VPL-3100 in its approximate nal
position on the concrete base.
3. Align the platform to the opening provided at
the top landing for exiting the VPL.
4. Connect the VPL-3100 power cord to the
dedicated power source (provided by others
and in place prior to installation).
5. Test operation of the VPL-3100 using the
platform control.
6. Verify that the unit is plumb, side-to-side
and front-to-back. Shim base if necessary.
NOTE: Align the shims (provided-see left) with
the mounting holes to keep the shims in
place when fasteners are inserted.
7. If the height of the unit was ordered based on
a specic installation, run the platform to the
top landing.
Otherwise, skip to the next step.
8. Run the unit up until it stops at the factory-
set maximum height.
9. Measure from the platform to the top of the
landing. If the landing is above the plat-
form, you will measure this number of inches
ABOVE the mark placed on the channel at the
factory, near the limit switch. If the landing is
below the platform, you will measure BELOW
the mark.
INSTALLATION OF MAIN COMPONENT
Per ASME Code
A18.1, there must be
a clearance of 3/8”
to 3/4” (10 mm to
19 mm) between
the platform and the
fascia.
shim
10
©2008,2006 Bruno Independent Living Aids, Inc.® VPL-3100 06-02-2008
INSTALLATION
NOTE: Steps 10—14 may have been done
when the unit was removed from the ship-
ping pallet. If so, proceed to the next section.
10. Loosen but do not remove the (3) screws
at the bottom of the front panel.
11. Loosen the (2) screws on each side of the
top cover.
12. Slide the top cover up and off.
13. Remove the (3) screw along the top of the
front access panel.
14. Slide the front access panel up and off.
Set to the side.
NOTE: Removal of the top cap opens the top
housing sensor switch. This
prevents accidental movement of the
platform. See left and below.
15. ALWAYS replace the top cover after com-
pletion of installation/service operations.
Top Cover Safety Switch
This is a push-pull switch.
When the top cap is in place,
the switch is closed, permitting
the unit to operate normally.
When the top cover is
removed, the switch is open,
and the unit will not operate.
DURING INSTALLATION
AND SERVICE WORK ONLY,
enable unit operation by
pulling up on the switch until it
snaps into position.
Remounting and securing the
top cover pushes the switch
down to its normal operating
position.
pull up for service
with top cover in
place, switch is
pushed down and
unit operates.
with top cover
removed, switch is
in middle position
and unit will not
operate
Moving parts can
crush and cut.
Use extreme caution
around open drive
components when
switch is up.
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