Brother XL-6060 Manual de usuario

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6. 2001.

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This service manual has been compiled for explaining repair procedures of the MODEL XL-6060, XL6050, XL-

6040.

This was produced based on up-to-date product specifications at the time of issue, but there may have been

changes of specifications for the purpose of improvements.

Contact manufacturer or local sales company for information concerning such changes.

Brother Industries, Ltd.

Nagoya, Japan

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I.PRINCIPAL MECHANISMS..................................................................................1

II.DISASSEMBLING AND REASSEMBLING THE SEWING MACHINE................6

III.MECHANICAL ADJUSTMENT STANDARDS AND ADJUSTMENT

PROCEDURES...................................................................................................28

IV.TROUBLESHOOTING PROCEDURES..............................................................55

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1. Use the operation procedure given in this document.

2. Always disconnect the power cord from the socket before starting to install or remove any parts.

3. Always replace only with genuine Brother parts.

4. Do not alter this sewing machine.

*Doing so can cause fire, electrical shock, injury, etc.

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I. 

1.MECHANICAL CHART....................................................................................2

2.POWER TRANSMISSION CHART..................................................................3

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1. MECHANICAL CHART

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2. POWER TRANSMISSION CHART

(A) Generating mechanism of needle bar, thread take-up lever and zigzag movements

Thread take-

up lever Thread take-

up crank Worm gear Timing pulley

Needle bar

crank rod

Needle ba

clamp

Needle bar Needle bar

block assembly

Needle

Pattern cam

Zigzag connecting

rod Z finger Selecting cam

Upper shaft

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(B) Mechanism of feed dog and rotary hook movement

Lower shaft

gear

Rotary hoo

assembly

Feed dog

Feed carriage

Vertical feed

cam

Horizontal

feed plate

Feed pattern

cam

Feed finger

Feed regulator

Horizontal

feed shaft

Horizontal feed cam

pulley

Forked

connecting rod

Horizontal

feed arm

Lower shaft

Timing belt

Lower shaft

timing belt

Worm gear Timing pulley

Driving belt

Motor

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BH change

shaft BH change

arm BH stopper BH cam BHF finger

assembly

BH Iever

BH foot

Feed control

cam (BH) BHF finger

assembly

2-(A)

2-(B)

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II. 

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1.DISASSEMBLING AND REASSEMBLING

THE OUTER PARTS AND MAIN PARTS........................................................7

2.LEAD WIRE ARRANGEMENT.......................................................................27

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1. DISASSEMBLING AND REASSEMBLING THE OUTER PARTS AND MAIN

PARTS

Disassembly procedure

1. Remove the screws holding the face plate, then remove the face plate to the left.

2. Remove the flat bed attachment by sliding it to the left.

3. Remove the six screws holding the front cover (three on the rear, two on the bottom, one of the left), then lift

up the front cover from the bottom side, open it forward, and remove it.

4. Lower the presser lifter, remove the four screws holding the rear cover (two on front, one on rear, and one

on bottom), and then remove the rear cover. Remove the handle too.

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5. Remove the two screws holding the 3-pin socket folder assembly on the rear of the sewing machine,

remove the 3-pin socket folder, and then remove the three wiring harness bands for the lamp cord.

6. Remove the screws holding the cord clamp.

7. Remove the two screws holding the motor holder, then remove the motor. The driving belt can be removed

too.

Lamp cord

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