Brother KE100 Motor Drive Manual de usuario

Contents

Names of Parts 1

How to Assemble the Motor Driving Unit 3

Function of Each Part 12

1. Name of Part 12

2. Explanation of Each Part 12

Operation Step 18

Warn ing 19

When you use Double bed colour changer 20

This knitting machine is for home use.

IIIMPORTANT SAFETY INSTRUCTIONS"

"When using an electrical appliance, basic

safety precautions should always be fol-

lowed, including the following:"

"Read all instructions before using (this ap-

pliance)."

I'DANGER - To reduce the risk of

electric shock:"

1. "An appliance should never be left unat-

tended when plugged in. Always unplug this

appliance from the electric outlet immediately

after using and before cleaning."

IIWARNING -To reduce the risk

of burns, fire, electric shock, or injury to per-

sons:"

1. "Do not allow to be used as a toy. Close

attention is necessary when this appliance is

used by.or near children."

2. "Use this appliance only for its intended

use as described in this manual. Use only at-

tachments recommended by the manufac-

turer as contained in this manuaL"

3. "Never operate this appliance if it has a

damaged cord or plug, if it is not working

properly, if it has been dropped or damaged,

or dropped into water. Return the appliance

to the nearest authorized dealer or service

center for examination, repair, electrical or

mechanical adjustment."

4. "Never operate the appliance with the air

openings blocked. Keep the air openings free

of lint, hair, loose clothes and the like."

5. "Never drop or insert any object into any

opening."

6. "Do not use outdoors."

7. "Do not operate where aerosol (spray)

products are being used or where oxygen is

being administered."

8. "To disconnect, turn all controls to the off

("a") position, then remove plug from outlet."

9. "Do not unplug by pulling on cord. To un-

plug, grasp the plug, not the cord."

10. "Do not approach too close to the car-

riage while it is moving."

"SAVE THESE INSTRUCTIONS"

Yarn sensor

Names of Parts

Electric motor driving unit consists of the following parts.

Motor stop sensor

for over load

Belt cover

Yarn tension unit head Knot Sensor

Motor head

~ •• ~ Ra;1 '\ "/

"- Shuttle

B",ket L ~Coupler

J ~

~ Joint

Fastening plate ~- ~

Tension r d --&

Tools 0"abm,e,

Driving shaft

Bracket R

Fastening plate

Hexagonal

bar wrench Cord binder

-1-

Cord hook

<[j)

®,

Washer A

Bolt A

Bolt B

Serew C for joint

(10 pes.) (8 pes.)(4 pes.)(2 pes.)

Serew 0for Belt Cover

(1 pe.)

Washer B Nut B

(6 pes.) (12 pes.)

Nut and washer for stand

-2-

ri:!!!!!55~~~~~===============""""""=~-----~

How to Assemble the Motor Driving Unit

oAssembling the stand

Make sure of the direction

of the rubber foot.

8Assembling the brackets

For 9.0 m/m needle

pitch knitting machine

Bolt B

Washer A

For 4.5 m/m needle

pitch knitting machine

-3-

eAssembling the rail

oAssembling the motor head

Insert the driving shaft into the hole of pulley

by adjusting the position and fasten by bolts.

Bolt A

(No washer)

-4-

iBolt A

. I (No washer)

Driving belt

Insert the bracket into the rail, then fasten

them by bolts.

Pulley

-'- oAdjusting the tension of driving belt

1) Release the safety lock for transportation.

IT] Loosen the bolt CD by turning it 2~3 revolutions. Then while pushing the

plastic plate to the direction of arrow so as not to remove it from the rail,

turn the bolt ®counterclockwise by 3 revolutions.

[2] Push both plastic plate and bolt ®, and fasten the bolt CD by the wrench.

~ Turn the bolt ®clockwise by 2 revolutions.

er""a'O"al bacwffioch

"'-'+- Push

Bolt G)

2) Adjust the tension of driving belt.

IT] Place the shuttle at the center of rail.

Loosen the bolt on the opposit side of the motor head by the wrench until

the belt touches the upper part of the shuttle.

[2] Then turn the bolt clockwise by 3.5 revolutions.

IRear view I

Shuttle

Left end of rail Wrench

-5-

oAssembling the belt cover

Insert the belt cover by adjusting the pin

and groove of the belt cover, and fasten

other end by the bolt.

Screw D ~

Washer A ~III~I

i:'JA Initial setting of the operation range sensor which is inside of the motor head'" (You have to do this setting before operating the motor driving unit.)

IT] Move the shuttle to the right end by hand until it will stop.

[2J Then move it to the left end until it will stop.

~ Return the shuttle to the right end so the operation range sensor

will be set correctly.

~r:====- ibr1:~;·~,·,~I~' ~" ~I

\ ....; \ o ~-' !

eAssembling the coupler

By tilting the coupler, insert it into the slots of the

shuttle. The coupler will be straight to the shuttle

by the spring after assembling.

ShOT

Coupler

Spring pressure

-6-

1:\Assembling the joint by following the instructions

'f;Iaccording to the model you are using

@Standard models except the models mentioned below

OJ Remove two screws to take off the carriage handle.

[2] Put the joint to the same place where the carriage handle was

by the screw C (2 pes.).

[3] Put the carriage handle to the joint by the handle screws.

®For the KH-230

The EXTENSION PLATE is additionally required and this is an OPTIONAL PARTS.

OJ Put the extension plate to the joint by two screws.

(Lower two holes are used.)

[2] Remove two screws to take off the carriage handle.

[3] Put the joint to the same place where the carriage handle was

by the screw C (2 pes.).

[4J Put the carriage handle to the joint by the handle screws.

Extension plate

Place the protrusion

forward ~_

Handle screw IIn c,

-7-

©For the KH-830, KH-835 and KH-836

The JOINT ASSEMBLING KIT is additionally required and this is an OPTIONAL PARTS.

OJ Remove two screws to take off the carriage handle.

(This handle can not be attached to the joint.)

!.2J Insert the collar to the hole @ from out side.

~ Place the joint with collar in between the handle setting bases.

@] Insert the screw into the collar and screw it. If you push down the joint, it is easy to

insert the screw.

[Q] Set the fastening plate to the screw from inside, then screw up tightly.

[Q] Place the rubber block under the joint.

Fastening plate

Handle setting base

@For the KH-120 and KH-710

The EXTENSION PLATE and JOINT ASSEMBLING KIT are additionally requiered and

these sets are OPTIONAL PARTS.

OJ Remove two screws to take off the carriage handle.

(This handle can not be attached to the joint.)

!.2J Put the extension plate to the reverse side of the joint, then fasten it with two screws by

using lower two holes.

~ Insert the collar to the hole @ from out side.

@] Place the joint with collar in between the handle setting bases.

[Q] Insert the screw into the collar and screw it. If you push down the joint, it is easy to

insert the screw.

[Q] Set the fastening plate to the screw from inside, then screw up tightly. (The rubber

blocks are not used for these models.)

-8-

Make sure that the disc

of the table clamp gets

into the holder of the stand.

~Installing the knitting machine

Always use the table clamps for KR to set the knitting machine to

the stand regardless with or without use of ribbing attachment.

* If you do not have ribbing attachment, you have to get

the table clamps for your machine. The table clamps are

available as an OPTIONAL PARTS . .....-.

~Assembling the motor stop sensor and tension rod stabilizer

r-IT] Loosen the screw.

[2J Put the motor stop sensor

together with the tension rod

stabilizer by the bolt A.

Tension rod

stabilizer

Motor stop

sensor

Hexagonal

bar wrench Loosen

~::::Jt

[8] Insert the plug of motor stop sensor into

the left end connector.

-9-

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