Broseley WINCHESTER Manual de usuario

Installation and Operation Manual

Winchester

Gas Stove

Revision: 200707_2

Page 2 of 20

The Winchester Gas Stove

Installation, Servicing and User Instructions.

Technical Information

Natural Gas Propane

G20/12H G31/I3P

Heat Input (Gross) 6.9 kW/hr 6.9kW/hr

Supply Pressure 20 mbar 37mbar

Gas Rate 0.66 M3/hr 0.25M3/hr

Injector Size 460 200

Contents Page

Dimensions and Details 3

Important Information 4

Sitting the appliance / Stove Assembly 5-6

Flue Connection / Ventilation 7

Gas Connection, Pressure Testing 8

Arranging the layout of the coals/logs 9-11

Extinguishing the stove fully 12

Igniting the permanent pilot light 12

Operating the stove 12

Remote control 13-15

Test for Spillage / Monitoring 16

Troubleshooting / Servicing Instructions 17-18

Paint curing 18

Specification and Information 19

Guarantee 20

Broseley Fires Ltd

Knights Way

Battlefield Enterprise Park

Shrewsbury

SY1 3AB

United Kingdom

Telephone +44(0) 1743 461444

Fax +44(0) 1743 461446

Page 3 of 20

Winchester Gas Dimensions

Height 595mm

Height to centre of rear flue spigot 455mm

Depth 465mm

Width 590mm

Centre of top flue to rear of stove 150mm

Flue spigot diameter 127mm

Weight 116kg

Maximum heat output (approx.) 5.6 Kilowatts

Page 4 of 20

THANK YOU FOR PURCHASING A GAS FIRED STOVE

Broseley Fires Ltd, a family run company, was founded as an appliance and design

development company in 1975.

Since then we have built up an enviable reputation for the quality, reliability and fuel

efficiency of our stoves.

These instructions have been carefully prepared to guide the installer and end-user

through the relevant methods and standards for installation of your new Gas Stove.

Correctly installed and operated, your stove will give you many years of warmth and

reliability. Therefore, we would suggest that you read the whole instruction manual prior

to handing it to your installer. That way you will have a clearer picture of what is

involved.

IMPORTANT INFORMATION

APPLIANCE TO BE INSTALLED IN ACCORDANCE WITH NATIONAL

REGULATIONS

1. The stove is designed to run on either natural gas or LPG. The burner units are not

interchangeable between the two types of gas. This stove is a radiant convector

fuel-effect appliance. The site of the stove i.e. the chimney, flue and hearth etc.,

must comply with the current building regulations and codes of practice before

the stove is installed (see sitting the appliance).

2. It is required by law that the complete assembly, installation and commissioning

of gas-fired stoves is carried out by a professionally qualified and accredited gas

fitter who is registered on the “Gas Safe” register DO NOT ATTEMPT TO

INSTALL THIS APPLIANCE YOURSELF. Broseley Fires Ltd takes no

responsibility for any breach of the legal standards prevailing as far as the fitting

of this appliance is concerned.

3. The stove is an efficient appliance, giving off convected, conducted and radiated

heat. All surfaces of the stove except the control knob are considered to be

working surfaces. Adequate precautions should always be taken to protect

children, the elderly, the infirm and pets etc. from coming into contact with the

stove.

4. Ensure that the local gas distribution conditions, the nature of the gas pressure are

compatible with the data plate fitted between the right hand legs and on the

control valve.

These instructions have been compiled in accordance with BS5258 part 12:1986. The

Gas Safety Installation and Use Regulations 1994. The Building Regulations (issued by

the Department of the Environment) The Building Standards (Scotland) (Consolidation)

Regulations.

Page 5 of 20

SITING THE APPLIANCE

The gas supply connection to the appliance is at the rear right hand side. The connection

requires an 8mm-diameter semi-rigid pipe, not more than 1 metre in length.

The appliance can be installed in any adequate area suitable for solid fuel fires and

stoves. It can use a class 1, class 2 and pre-cast flue.

To ensure maximum and efficient use of the stove, we recommend the following hearth

specificationsThe hearth must be at least 300mm at any angle in front of the incandescent

heat source (the burner surface) and the burner surface requires a clearance of 150mm

each side. The effect of this will mean the hearth must extend about 200mm in front of

the legs of the stove. The hearth must be made of non-combustible material at least

12mm thick.

On all installations, no combustible material such as carpet should cover the hearth. To

prevent this from happening, the hearth should be at least 50mm above the level of the

floor. If this is not possible, a fender / kerb of a similar height should be placed around

the edge of the hearth.

If the appliance has to be located in an opening, there must be a minimum clearance of

100mm each side of the stove. The rear of the appliance should have a minimum 75mm

air gap between the stove and the back wall. There must be a minimum clearance of

610mm from any combustible surface i.e. skirting board or beams.

Stove Assembly

Please check that the following components are included before you start on the

assembly:

Stove Box

1 x cast iron stove body

1 x flue spigot

1 x flue spigot blanking disc (for blanking unused flue outlet)

1 x Box containing 4 Legs, Allen Key and Handle

Burner Box

1 x burner unit

1 x instruction booklet

2 x burner fixing brackets and screws

2 x burner retaining bolts with nuts

1 x remote control unit with plug-in sensor unit

Ceramic Box

Coal Option – See page 10

Log Option – See page 11.

Page 6 of 20

Before installing the stove, ensure the gas to be used i.e. natural (Mains) gas or LPG

(Propane) corresponds with the identification plate on the burner.

Unscrew the M6 x 18 Hex Bolt and open the main stove door to retrieve the box

containing the 4 Legs, Handle and Allen Key. Using the bolts located in the bottom of

the stove affix the Legs.

With the burner out of the stove, if the “U” shaped brackets are not fitted screw the two

burner fixing brackets to the rear of the burner so that the “U” slot faces upwards and

locates with the screw holes in the internal rear plate.

Next, with the stove stood upright insert the burner (control first) through the door. Dip

the controls through the bottom of the stove so that the burner comes to rest onto the

brackets located at the front. Fix using nuts and bolts provided.

The “U” sections on the burner fixing brackets will then line up with the two holes

located on the internal rear plate. Finally screw the two screws and washers provided

through the “U” sections to hold the burner securely in place against the rear plate.

With the burner installed thread the wires running from the TTB device (mounted on the

rear panel of the stove) through the hole in the rear of the stove and down to the 6.3mm

Spade terminal connectors on the thermocouple interrupter (Located at the rear of the

Valve assembly as shown below), These wires can be installed either way round on the

terminals.

Finally, close the stove door and wind on the M6 x 18 Nut back onto the door fixing bolt,

slide the handle over the nut and using the Allen key supplied tighten the grub screw onto

the nut.

Page 7 of 20

Flue Connection

The stove must be installed in accordance with current gas and buildings regulations

BS5871: Part1.

Before you install the stove, make sure the chimney flue outlet is correctly positioned to

align with the flue outlet on the stove and that the chimney is in good condition. If not, a

chimney liner must be installed or a suitable class II gas flue used. A draught is necessary

to ensure the products of combustion are fully evacuated. Due to the internal dilution /

diversion system in the stove, it is not obligatory to line the chimney but local conditions

will apply. The flue will have to be inspected by a “Gas Safe” registered installer and

passed as suitable / sound.

The Gas Stove is suitable for both Class I & II and pre-cast flues (The Building

Regulations 2000). The stove can be installed as a top or rear outlet. When connecting to

a pre-cast flue system it is essential that there is a sealed connection between the flue

outlet and the pre-cast flue blocks. An adapter may well be required to do this. Please

note: Broseley Fires do not provide flue pipes or accessories, please consult your flue

pipe provider or local builders / plumber merchants for a suitable adapter.

Ideally it is recommended that a minimum height of 610mm from the stove should be

established before any significant changes of the direction of the flue. Horizontal or

negative gradients should be avoided. The flue must have a minimum height of 3 metres

to insure adequate draught.

Prior to installation, the installer should insure that the flue is free from obstruction and

any dampers must be fixed in a permanently open position. Ensure the chimney is not

closed and that it has been swept and subsequently smoke tested.

Make sure that rain, birds or any foreign body cannot get into the chimney to cause

damage or blockage. This problem can normally be overcome by fitting an approved gas

cowl. It is essential for the effective running of your stove that the chimney draws

properly to allow the products of combustion to escape.

VENTILATION (GB ONLY)

The gas stove is rated at less than 7kw and therefore does not normally require additional

ventilation in the room (BS5871 – part II).

Page 8 of 20

GAS CONNECTION

A minimum 15mm-diameter gas supply pipe must be used to within 1 metre of the

installation with the final connection to the stove to be completed with the suitable 8mm

semi-rigid gas pipe. The 8mm pipe should be connected to the inlet of the gas valve using

the nut and 8mm olive provided. Support the control whilst finally tightening the supply

pipe. A gas safety tap / restrictor elbow with a pressure test point at the inlet to the burner

is provided.

PRESSURE TESTING

Always make sure that there is adequate gas pressure and volume to the stove. The

relevant pressures are on the ID plate on the gas control knob.

1. For natural gas, this is 20mbar measured at the burner test nipple situated at the

inlet connection to the stove with the appliance in the full rate position.

2. For propane, this is 37mbar measured at the burner test nipple situated at the

inlet connection to the stove with the appliance in the full rate position.

3. Ensure that the gas pressure to the stove is maintained when it is operating at the

same time as other appliances in the building and that a suitable pressure gauge is

used i.e. a manometer. Any service call as a result of incorrect gas pressure

will be chargeable.

Page 9 of 20

ARRANGING THE LAYOUT OF THE CERAMICS

Only the ceramics supplied with this appliance should be used. The ceramics should

only be laid as described. Replacement ceramics are available from your dealer.

Whilst arranging the ceramics, ensure that the pilot is not obstructed.

Broseley Fires Ltd accepts no responsibility for any injury sustained whilst handling

hot ceramics.

Before any ceramics are placed in position ensure that the burner is operating

correctly. The flames should be fairly even across the burners mesh top.

Ceramics which are found to be placed other than in accordance with these

instructions will result in a charge being made following any service callout.

COAL LAYOUT

Warning: Ceramic coals are very fragile so always handle with care when fitting

them. Follow these instructions carefully. Ceramics that are positioned wrongly

could seriously alter the performance of your appliance.

Step 1

Open the door fully, you may wish to lift it from its hinges. Take the large base

ceramic coal matrix making sure the front edge is facing towards you. Pick up the

ceramic with both hands, placing the fingers gently through the flame holes. Support

the weight at all times as the ceramics are fragile and damage easily. During the

placement do not force the ceramic into position as it will break. Turn the front

edge of the ceramic to face downwards and insert the right hand side first into the rear

right corner of the stove. It should now be possible to gently follow with the left hand

and at the same time rotate the ceramic upwards so that it lays flat on the burner. The

ceramic should be against the back of the stove and central about the burner mesh.

Step 2

Take the larger of the rear ceramic (left hand side) and locate it into position on the

base ceramic via the location holes and lugs. Ensure the flat rear side of the ceramics

is against the back of the stove.

Step 3

Take the smaller of the rear ceramics (right hand side) and locate it into position on

the base ceramic via the location holes and lugs. Ensure the flat rear side of the

ceramic is against the back of the stove. The two rear pieces fit together.

Step 4

Place the 6 loose coals across the centre of the fire, so that they bridge the gap

between the rear and base ceramics. These coals should be rested gently in position.

Do not push them into the gap, as this will prevent the flames from burning evenly

and effectively. The path of the flame should not be obstructed.

Page 10 of 20

IMPORTANT

Please follow these instructions carefully. Ceramics that are positioned wrongly

could seriously alter the performance of your appliance.

Winchester Coal Fitting Instructions

Stage 1 Stage 2

Stage 3 Stage 4

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