BriskHeat LYNX Manual de usuario
LYNXTM
Temperature Control System
Instruction Manual
Read and understand this manual before operating or servicing
this temperature controller. Failure to understand how to safely
operate this controller could result in an accident causing
serious injury or death. Only qualified personnel should
operate or service this controller.
© BriskHeat® Corporation. All rights reserved.
2
LYNXTM System Instructions
A person who has not read and
understood all operating
instructions is not qualified to
operate this product.
• Inspect all components
before use.
• Do not use control and
heating systems if any
component is damaged.
• Do not repair damaged or
faulty control and heating
systems.
• Do not crush or apply
severe physical stress on
any component of system,
including cord assembly.
• Unplug control and heating
system when not in use.
Failure to observe these
warnings may result in personal
injury or damage to the heater.
TABLE OF CONTENTS
Safety Alert Symbol........................................... 2
Important Safety Instructions........................... 2
Introduction / Specifications ............................ 3
LYNX Hardware Overview................................. 4
LYNX Connector Diagrams............................... 5
LYNX System Setup Guide ............................... 6
Operator Interface Configuration ..................... 8
Operator Interface Overview............................. 10
Zone Detail, Edit Parameters............................ 11
View/Upload System Drawings ........................ 12
View/Export Historical Data.............................. 13
OI System Menu, Settings................................. 14
Global Zone Edit, Firmware Update.. ............... 14
Zone Presets, Alarms, Remote Alerts.............. 15
Module LED Color Indicators ........................... 16
Module Menu Programming ............................. 16
Advanced Module Modbus Programming....... 17
Advanced OI Modbus Programming................ 22
Zone Level Modbus Table................................. 23
Glossary.. ........................................................... 24
Maintenance Instructions ................................. 26
Emergency Procedures .................................... 26
Troubleshooting ................................................ 27
Warranty ............................................................. 28
SAFETY ALERT SYMBOL
The symbol above is used to call your attention to instructions concerning
your personal safety. It points out important safety precautions. It means
“ATTENTION! Become Alert! Your Personal Safety is involved!” Read
the message that follows and be alert to the possibility of personal injury or
death.
Immediate hazards which WILL result in severe personal injury or death.
Hazards or unsafe practices that COULD result in severe personal injury
or death.
Hazards or unsafe practices that COULD result in minor personal injury or
property damage.
WARNING
CAUTION
DANGER
SAVE THESE INSTRUCTIONS!
Additional copies of this manual are available upon request
IMPORTANT SAFETY INSTRUCTIONS
• Do not immerse or spray any
component of the control
system with liquid.
• Keep volatile or combustible
material away from control and
heating systems when in use.
• Keep sharp objects away from
heater.
Failure to observe these warnings
may result in electric shock, risk of
fire, and personal injury.
End-User Must Comply to the Following:
• Only qualified personnel are allowed to connect electrical wiring.
• Disconnect all supply power at the source before making any power
connections.
• All electrical wiring must follow local electrical codes.
• The person who performs the final installation / wiring must be
qualified for this work.
• The end-user is responsible for providing a suitable disconnecting
device.
• The end-user is responsible for providing suitable electrical
protection device. It is highly recommended that a ground fault
circuit breaker be used.
Failure to observe these warnings may result in personal injury or
damage to the heater.
DANGER
WARNING
CAUTION
DANGER
© BriskHeat® Corporation. All rights reserved.
3
LYNXTM System Instructions
Your Lynx® Temperature Control System supplies a complete network of temperature control by providing each system an Operator Interface Panel and
PID Control Module to each heater. A Lynx® Module is a compact PID temperature controller with RTD, J-Type, or K-Type Thermocouple feedback. The
Lynx® Operator Interface Panel acts as a Global Programming Master for 1—8 heater strings with up to 128 Lynx® Modules per string and 1024 heaters
per OI. This unit displays user configurable graphical mapping, custom naming, and sending email alerts via hard wire CAT-5 connection or WIFI
networking. These are just some of the features that the LYNX OI provides that help with complete system control and optimization for heating
applications. This manual will provide information on these features and other advanced configurations for using the Lynx Temperature Control System.
For successful operation of this system, please read these instructions prior to use.
General Specifications
• Voltage: 100-277 VAC, 50-60 Hz
• Temperature Control Range: 32°F to 1112°F (0°C to 600°C)
• Sensor Input: Type-J or Type-K Thermocouples; PT100 RTD
• Accuracy:
• RTD +/- 0.25°C + 0.125% of measured temperature in °C (+/- 0.45°F + 0.125% of (measured temperature in °F - 32))
• J-Thermocouple +/- 1.09°C (+/-1.96°F)
• K-Thermocouple +/- 1.125°C (+/-2.03°F)
• Max Amp Load per Module: 7 amps at 77°F (25°C) ambient; 4 amps at 104°F (40°C)
• Display:
• Operator Interface: 10.1” (257 mm) full-color touchscreen
• Mounting Pattern: VESA mounting pattern on the back of the unit
• Module: 3 digit display
• Alarms:
• Operator Interface: 9 Dry contacts, one per string and one master for system
• Dry Contact Electrical Ratings: 30 VAC/VDC, 5 amps
• Module: High Visibility, Multi-color LED status indicator
• String Length: 30m
• Environmental Rating:
• Operator Interface: IP10
• Module: IP20
• Environmental Exposure:
• Operating Range: 32°F to 130°F (0°C to 54°C)
• Storage Range: -40°F to 140°F (-40°C to 60°C)
• Relative Humidity: 0 to 80% (non-condensing)
INTRODUCTION
© BriskHeat® Corporation. All rights reserved.
4
LYNXTM System Instructions
1
1. 23.
5.
2
4
6
1. Up Button
Used to move up through the Menu options and adjust param-
eters.
2. Down Button
Used to move down through the Menu options and adjust
parameters.
3. Function Button
Multi-use button used to access menu options, select and
enter new parameters, and save them. Refer to table 2 for
module programming instructions.
4. Display
Displays the current temperature, menu options, and parame-
ters.
5. Heater Output
Displays the current status of the heater output (on/off)
6. LED Indicator Light
Lighted display that provides the status of the LYNX Module.
Refer to table 1 for description of color codes.
1. Ethernet Port
Used to connect the Operator Interface Panel to an Internet
Connection or Local Area Network. (Required for Modbus
TCP/IP communication)
2. LYNX Module Communication Connector
Used to connect a LYNX Communication Harness to the Oper-
ator Interface Panel.
3. Dry-Contact Relay
Used to connect customer provided equipment to monitor
Alarms. Each Dry-Contact Relay corresponds with the com-
munication port above it.
4. Master Dry-Contact Relay
Used to connect customer provided equipment to monitor
Alarms in conjunction with a heating system, this relay is con-
nected to all 4-Pin connector ports.
5. USB Port
Used to connect a USB Storage Device* to the Operator Inter-
face Panel for uploading system drawings and exporting Data
acquired during operation with the panel.
* USB Devices must be formatted in FAT32 for proper communication
with the Operator Interface Panel.
4.
3
5
LYNX HARDWARE OVERVIEW
© BriskHeat® Corporation. All rights reserved.
5
LYNXTM System Instructions
3.2.1.
4. 5. 6.
9.8.7.
LYNX MODULE POWER INPUT CONNECTOR DIAGRAM
FOUND ON ALL LYNX JACKETS, STAND-ALONE DOCKING STATIONS (P/N: LYNX-DOC1-XX), AND EXTENSION
CABLES.
1. PIN: L1
Contact: 350705-1
2. PIN: EARTH
GROUND
Contact: 350669-1
3. PIN: L2
Contact: 350705-1
4. NOT USED 5. PIN: DIGITAL
GROUND
Contact: 350706-1
6. NOT USED
7. PIN: RS-485A
Contact: 350706-1
8. PIN: RS-485B
Contact: 350706-1
7. PIN: ENUMERATION
Contact: 350706-1
TOP
BOTTOM
3. 4.
2.1.
TOP
3. PIN: RS-485A
Contact: 39-00-0039
4. PIN: RS-485B
Contact: 39-00-0039
1. PIN: DIGITAL GROUND
Contact: 39-00-0039
2. NOT USED
COMMUNICATION HARNESS CONNECTOR DIAGRAM
FOUND ON LYNX OI COMMUNICATION HARNESSES (P/N: LYNX-HN-XXX).
CONNECTOR P/N: TE MATE-N-LOK
P/N: 1-480706-9
CONNECTOR P/N: MOLEX MINI-FIT JP
P/N: 39012040
© BriskHeat® Corporation. All rights reserved.
6
LYNXTM System Instructions
Connect Lynx Modules to docking stations, ensure clips are fully
engaged on both sides.
STEP 1: INSTALL HEATERS
Install the heaters onto the parts to be heated. Ensure that the heat-
ers make good contact across their entire area.
If not included in the heater, attach a temperature sensor to the part
as recommended by the heater manufacturer.
If using stand-alone Lynx docking station assembly, ensure heater
plug matches receptacle. Wire appropriate plug on heater if re-
quired.
STEP 2: ATTACH LYNX MODULES AND CABLES
Connect any additional Lynx docking stations to each other.
For stand-alone Lynx docking stations:
Connect RTD/Thermocouple sensors to the sensor port and
connect heater power plug to heater receptacle.
Ensure that all docking stations are secured properly to the heaters
or in such a way that the harness is not hanging freely. All modules
features a removable clip on the bottom that can be secured to a
variety of surfaces.
Connect a power harness to the first heater in each string and to
electrical power. All modules will start in Disabled Mode and will
therefore not heat until the control mode is changed by the operator.
LYNX SYSTEM SETUP GUIDE
STEP 1: INSTALL HEATERS
© BriskHeat® Corporation. All rights reserved.
7
LYNXTM System Instructions
Connect the first Dock of each string to the Operator Interface Panel via
the communication connector on the power harness. Any of the available
input ports (1 - 8) may be used. Ensure all wiring connectors are fully and
properly engaged.
STEP 3: MOUNT OPERATOR INTERFACE STEP 4: CONNECT OPERATOR INTERFACE
Plug in the power connector on the back of the Operator Interface.
Once the Operator Interface is plugged in, it will immediately turn on. Once
it has fully booted up, configuration of the Operator Interface may begin.
Mounting Options:
VESA / FDMI Mount
75 x 75mm on center spacing.
M6 x 10mm Inserts Provided.
Keyhole Hangar
Quantity of 4 Keyhole hangars are provided.
For use with screws or anchors.
Recessed / Panel Mounted
Cut opening to the dimensions shown below.
Remove the four screws in the corners of the Operator Interface.
Insert the Operator Interface into the cutout.
Use the four extra screws provided to replace the four removed.
VESA Mount
Keyhole Hangar
© BriskHeat® Corporation. All rights reserved.
8
LYNXTM System Instructions
STEP 1: SYSTEM SETUP
Configure network connectivity settings.
Set a PIN to restrict access to the unit, if desired.
Assign the following values: Unit name, intended Supply Voltage,
Temperature Units, Date and Time.
STEP 2: FACILITY SETUP
Ensure that the number of detected Strings and Zones matches what
is plugged into the OI. If an error is present, the “Debug Strings” button
can help with identifying which Strings or Zones are having issues.
OPERATOR INTERFACE CONFIGURATION
Select the facility map that best resembles the layout of your facility:
-Multiple Floors
-Sub Floor
-Tile indication if no map representation is needed or desired
Assign names for each section of your facility by selecting the pen icon
next to each text box. A text box will appear enabling text editing.
Default names will be applied if no custom names are assigned.
© BriskHeat® Corporation. All rights reserved.
9
LYNXTM System Instructions
STEP 3: STRING AND ZONE SETUP
Each String can be split into multiple lines if desired. The selectable
green line dots represents a group of one or more heaters connected
together. Each String can have multiple lines assigned to it.
Assign Zones:
Select a line in the installation setup. Name the line if desired by clicking
in the “Line Name” box to bring up a keyboard for name editing.
Assign to each line the desired number of Zone addresses from each
String.
The “Address Range” button lets you customize the number and order
of Zones from a String are on each line.
Select the number and position of lines that most closely represents
your facility. A minimum number of lines equal to the number of
physical communication Strings connected to the OI must be assigned.
Setup is complete after all Zones have been assigned.
© BriskHeat® Corporation. All rights reserved.
10
LYNXTM System Instructions
After Pressing the System Access Button, the following become available:
1. System Menu—Select this Option to bring up the Operator Interface
Settings. See the “System Menu” section for more details.
2. Line Selection Panel—Select a line to view each Zone in that line.
2.
1.
1.
OPERATOR INTERFACE OVERVIEW
Operator Interface Panel Main Screen
1. System Status
2. Zone Detail—More information on current Zone statuses. Modules
by default will start in “Disabled” Mode until the Control Mode is
changed.
3. System Access Button—Press on this icon to access line and Zone
views, edit parameters, view/export data, and access system menu
options.
4. USB Indicator Button—Appears if a USB is inserted into the OI.
Press to safely eject the USB.
5. 5.Power Button—Press on this icon to access options to shut down
or restart the Operator Interface Panel.
5.
3.
1.
VIEW AFTER PRESSING SYSTEM ACCESS BUTTON
4.
2.
After selecting a line on the Line Selection Panel, the interface expands
out again:
1. Zone Selection Panel—Displays Each Zone within a selected line.
Displays the current status, Zone number, Set Point Temperature,
Current Temperature, and % Duty Cycle. Select a zone to view
additional details and to edit parameters. The check boxes next to
each zone allow for the selection of multiple zones at a time.
Otros manuales para LYNX
1
Tabla de contenidos
Otros manuales de Sistema de control de BriskHeat
