Briggs & Stratton PROFESSIONAL SERIES 110000 Manual

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Model Series

Covered in

This Manual

110000

120000

Model Type Code

Month Day Year

Note: General Model Series numbers noted above include many specific numbers

like the ones on your engine. To get replacement parts or technical assistance in

the future, write your engine Model, Type, Code and date of purchase here.

Operating & Maintenance Instructions

for IntekEand Quantumr

with Touch-N-MowrStarter

TABLE OF CONTENTS

Safety 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Information 6. . . . . . . . . . . . . . . . . . . . . . . .

Oil 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel and Starting Tips 8. . . . . . . . . . . . . . . . . . . . .

Starting and Stopping 9-10. . . . . . . . . . . . . . . . . . .

Maintenance 11-13. . . . . . . . . . . . . . . . . . . . . . . . .

Adjustments 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Storage and Service 15-16. . . . . . . . . . . . . . . . . . .

Warranty Information 17-20. . . . . . . . . . . . . . . . . .

WARNING

Briggs & Stratton does not approve or authorize the use of these engines

on 3-wheel All Terrain Vehicles (ATVs), motor bikes, aircraft products or

vehicles intended for use in competitive events. Use of these engines in

such applications could result in property damage, serious injury

(including paralysis), or even death.

Need assistance? Go to www.briggsandstratton.com

for detailed information regarding

Briggs & Stratton engines.

Or call, 1-800-233-3723, (U.S.A. and Canada)

to hear a menu of pre-recorded messages

offering engine maintenance information.

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Look For Relevant Emissions Durability Period and Air Index Information On

Your Engine Emissions Label

Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must display information regard-

ing the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emission

labels. The engine emission label will indicate certification information.

The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified to be emissions

compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. The following categories are

used:

Moderate: Engine is certified to be emission compliant for 125 hours of actual engine running time.

Intermediate: Engine is certified to be emission compliant for 250 hours of actual engine running time.

Extended: Engine is certified to be emission compliant for 500 hours of actual engine running time.

For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions Durability Period of an en-

gine with an intermediate rating would equate to 10 to 12 years.

The Air Index is a calculated number describing the relative level of emissions for a specific engine family. The lower the Air Index,the

cleaner the engine. This information is displayed in graphical form on the emissions label.

After July 1, 2000, Look For Emissions Compliance Period On

Engine Emissions Compliance Label

After July 1, 2000 certain Briggs & Stratton engines will be certified to meet the United States Environmental Protection Agency (USEPA)

Phase 2 emission standards. For Phase 2 certified engines, the Emissions Compliance Period referred to on the Emissions Compliance

label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. For engines

less than 225 cc displacement, Category C = 125 hours, B = 250 hours and A = 500 hours. For engines of 225 cc or more, Category

C = 250 hours, B = 500 hours and A = 1000 hours.

The displacement of INTEKModel Series 110000 engine is 167 cc, INTEKModel Series 120000 engine is 190 cc.

The displacement of QUANTUMModel Series 120000 engine is 190 cc.

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The Power That Works For You.

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BEFORE OPERATING ENGINE

•Read entire Operating & Maintenance Instructions AND

the instructions for the equipment this engine powers.*

•Failure to follow instructions could result in serious injury

or death.

THE OPERATING & MAINTENANCE INSTRUCTIONS CONTAIN

SAFETY INFORMATION TO

•Make you aware of hazards associated with engines

•Inform you of the risk of injury associated with those hazards, and

•Tell you how to avoid or reduce the risk of injury.

275054

The safety alert symbol ( ) is used to identify safety

information about hazards that can result in personal injury.

A signal word (DANGER, WARNING, or CAUTION) is used with

the alert symbol to indicate the likelihood and the potential severity

of injury. In addition, a hazard symbol may be used to represent

the type of hazard.

DANGER indicates a hazard which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION, when used without the alert symbol, indi-

cates a situation that could result in damage to the

engine.

HAZARD SYMBOLS AND MEANINGS

Explosion

Toxic Fumes

Moving Parts

Shock Hot Surface Kickback

Fire

WARNING

The engine exhaust from this product contains

chemicals known to the State of California to

cause cancer, birth defects, or other reproduc-

tive harm.

THE INTERNATIONAL SYMBOLS USED ON

THE ENGINE OR IN THIS MANUAL INCLUDE:

On Off

Fuel Shutoff

Read Owner’s

Manual

Stop

Fuel Choke

Safety Alert

Oil Primer

* Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefully read

and understand the operating instructions for the equipment on which your engine is placed.

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SAFETY

WARNING

Gasoline and its vapors are extremely flam-

mable and explosive.

Fire or explosion can cause severe burns or

death.

WHEN ADDING FUEL

•Turn engine OFF and let engine cool at least 2 minutes

before removing gas cap.

•Fill fuel tank outdoors or in well-ventilated area.

•Do not overfill fuel tank. Fill tank to approximately 1-1/2

inches below top of neck to allow for fuel expansion.

•Keep gasoline away from sparks, open flames, pilot

lights, heat, and other ignition sources.

•Check fuel lines, tank, cap, and fittings frequently for

cracks or leaks. Replace if necessary.

WHEN STARTING ENGINE

•Make sure spark plug, muffler, fuel cap and air cleaner

are in place.

•Do not crank engine with spark plug removed.

•If fuel spills, wait until it evaporates before starting engine.

•If engine floods, set choke to OPEN/RUN position, place

throttle in FAST and crank until engine starts.

WHEN OPERATING EQUIPMENT

•Do not tip engine or equipment at angle which causes

gasoline to spill.

•Do not choke carburetor to stop engine.

WHEN TRANSPORTING EQUIPMENT

•Transport with fuel tank EMPTY or with fuel shut-off valve

OFF.

WHEN STORING GASOLINE OR EQUIPMENT WITH

FUEL IN TANK

•Store away from furnaces, stoves, water heaters or other

appliances that have pilot light or other ignition source

because they can ignite gasoline vapors.

WARNING

Starting engine creates sparking.

Sparking can ignite nearby flammable gases.

Explosion and fire could result.

•If there is natural or LP gas leakage in area, do not start

engine.

•Do not use pressurized starting fluids because vapors

are flammable.

WARNING

Rapid retraction of starter cord (kickback) will pull

hand and arm toward engine faster than you can

let go.

Broken bones, fractures, bruises or sprains

could result.

•When starting engine, pull cord slowly until resistance is

felt, then pull rapidly.

•Remove all external equipment/engine loads before

starting engine.

•Direct coupled equipment components such as, but not

limited to, blades, impellors, pulleys, sprockets, etc.,

must be securely attached.

WARNING

Touch-N-MowStarting System: If these in-

structions are not followed, traumatic amputation

or severe laceration can result.

•ALWAYS disconnect spark plug, de-energize starter,

lock and remove safety key BEFORE performing

ANY service to the engine or mower. (See section To

De-Energize Touch-N-Mow))

•DO NOT attempt any maintenance or repairs to the

Touch-N-Mowstarter.

•NEVER assume starter is de-energized, even if key

is in LOCK AND REMOVE position and/or removed

from engine.

•BEFORE removing grass or other debris from under

mower deck; BEFORE changing oil, air filter or spark

plug; BEFORE removing blade for servicing;

BEFORE performing any other service to engine or

mower; BEFORE transporting mower – ALWAYS

DE-ENERGIZE TOUCH-N-MOWSTARTER.

•ALWAYS lock and remove safety key and store in

safe place until next use. The safety key is designed

and intended to be removed from engine when not in

use. Removing key will prevent unsupervised or

unexpected starting of mower by children or

unsuspecting adults. The safety key must be in

locked position before it can be removed.

WARNING

Engines give off carbon monoxide, an odorless,

colorless, poison gas.

Breathing carbon monoxide can cause nausea,

fainting or death.

•Start and run engine outdoors.

•Do not start or run engine in enclosed area, even if doors

or windows are open.

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SAFETY

WARNING

Rotating parts can contact or entangle hands, feet,

hair, clothing, or accessories.

Traumatic amputation or severe laceration can result.

•Operate equipment with guards in place.

•Keep hands and feet away from rotating parts.

•Tie up long hair and remove jewelry.

•Do not wear loose-fitting clothing, dangling drawstrings or

items that could become caught.

WARNING

Running engines produce heat. Engine parts,

especially muffler, become extremely hot.

Severe thermal burns can occur on contact.

Combustible debris, such as leaves, grass,

brush, etc. can catch fire.

•Allow muffler, engine cylinder and fins to cool before

touching.

•Remove accumulated combustibles from muffler area

and cylinder area.

•Install and maintain in working order a spark arrester

before using equipment on forest-covered, grass-cov-

ered, brush-covered unimproved land. The state of

California requires this (Section 4442 of the California

Public Resources Code). Other states may have similar

laws. Federal laws apply on federal land.

WARNING

Unintentional sparking can result in fire or

electric shock.

Unintentional start-up can result in entangle-

ment, traumatic amputation, or laceration.

BEFORE PERFORMING ADJUSTMENTS OR REPAIRS

•Disconnect spark plug wire and keep it away from spark

plug.

•Disconnect battery at negative terminal (only engines

with electric start).

WHEN TESTING FOR SPARK

•Use approved spark plug tester.

•Do not check for spark with spark plug removed.

APPLIES TO TOUCH-N-MOW)

STARTING SYSTEM

ENGINE INFORMATION

TECHNICAL INFORMATION

POWER RATINGS: The power ratings for an individual engine

model are initially developed by starting with SAE (Society of Auto-

motive Engineers) code J1940 (Small Engine Power & Torque

Rating Procedure) (Revision 2002-05). Given both the wide array

of products on which our engines are placed, and the variety of en-

vironmental issues applicable to operating the equipment, it may

be that the engine you have purchased will not develop the rated

horsepower when used in a piece of power equipment (actual “on-

site” power). This difference is due to a variety of factors including,

but not limited to, the following: differences in altitude, tempera-

ture, barometric pressure, humidity, fuel, engine lubrication, maxi-

mum governed engine speed, individual engine to engine variabil-

ity, design of the particular piece of power equipment, the manner

in which the engine is operated, engine run-in to reduce friction

and clean out of combustion chambers, adjustments to the valves

and carburetor, and other factors. The power ratings may also be

adjusted based on comparisons to other similar engines utilized

in similar applications, and will therefore not necessarily match the

values derived using the foregoing codes.

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ENGINE INFORMATION

1. Touch-N-Mowsafety key

2. Fuel fill

3. Air cleaner

4. Primer bulb

5. Carburetor

6. Spark plug wire

7. Finger guard

8. Engine Model Type Code

xxxxx xxxx xx xxxxxxxx

9. Muffler/(Muffler guard, if equipped)/

(Spark arrester, if equipped)

10. Side drain plug (if equipped)

11. Fuel tank

12. Oil fill/Dipstick

13. Rope handle

QUANTUM)

QUANTUM)GENERAL INFORMATION

ENGINE MODEL

This is a single cylinder, L-head, air-cooled engine. It is a

low emissions engine.

QUANTUM)MODEL SERIES 120000

Bore 2-11/16 in. (68.26 mm). . . . . . . . . . . . . . . . . . . . . . . . .

Stroke 2-3/64 in. (51.99 mm). . . . . . . . . . . . . . . . . . . . . . . .

Displacement 11.57 cu. in. (189.6 cc). . . . . . . . . . . . . . . . .

1. Touch-N-Mowsafety key

2. Fuel fill

3. Air cleaner

4. Carburetor

5. Primer bulb

6. Spark plug wire

7. Finger guard

8. Engine Model Type Code

xxxxx xxxx xx xxxxxxxx

9. Muffler/Muffler guard (if equipped)

10. Spark arrester (if equipped)

11. Side drain plug (if equipped)

12. Oil fill/Dipstick

13. Fuel tank

14. Rope handle

INTEKE

INTEKEGENERAL INFORMATION

ENGINE MODEL

This is a single cylinder, overhead valve (OHV). It is a low

emissions engine.

In the state of California, OHV Model Series 110000 and 120000

engines are certified by the California Air Resources Board to meet

emissions standards for 125 hours. Such certification does not grant

the purchaser, owner or operator of this engine any additional

warranties with respect to the performance or operational life of this

engine. This engine is warranted solely according to the product and

emissions warranties stated elsewhere in this manual.

INTEKEMODEL SERIES 110000

Bore 2-11/16 in. (68.26 mm). . . . . . . . . . . . . . . . . . . . . . . . .

Stroke 1-51/64 in. (46.00 mm). . . . . . . . . . . . . . . . . . . . . . .

Displacement 10.20 cu. in. (167.4 cc). . . . . . . . . . . . . . . .

INTEKEMODEL SERIES 120000

Bore 2-11/16 in. (68.26 mm). . . . . . . . . . . . . . . . . . . . . . . . .

Stroke 2-3/64 in. (52.00 mm). . . . . . . . . . . . . . . . . . . . . . . .

Displacement 11.57 cu. in. (189.6 cc). . . . . . . . . . . . . . . . .

Note: For practical operation, the horsepower loading should not

exceed 85% of rated horsepower. Engine power will decrease

3-1/2% for each 1,000 feet (300 meters) above sea level and 1%

for each 10°F (5.6°C) above 77°F (25°C). It will operate satisfac-

torily at an angle up to 15°.

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OIL

275054

CAUTION:

This engine is shipped from Briggs & Stratton

without oil. Check oil level before starting engine. If

you start the engine without oil, the engine will be

damaged beyond repair and will not be covered

under warranty.

OIL CAPACITY

Engine holds approximately 5/8 quart (20 ounces; 0.6 liter).

TYPE OF OIL TO USE

•Use a high quality detergent oil classified “For Service

SF, SG, SH, SJ” or higher, such as Briggs & Stratton

30W, Part Number 100005 (20 oz) or 100028 (48 oz).

•Do not use special additives.

•Choose a viscosity according to the table opposite.

Note: Synthetic oil meeting ILSAC GF-2, API

certification mark and API service symbol

(shown at left) with “SJ/CF ENERGY CON-

SERVING” or higher, is an acceptable oil at all

temperatures. Use of synthetic oil does not

alter required oil change intervals.

°F-20 0 20 40 60 80 100

°C-30 -20 -10 0 10 20 30 40

STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

*CAUTION: Air cooled engines run hotter than

automotive engines. The use of non-synthetic

multi-viscosity oils (5W-30, 10W-30, etc.) in

temperatures above 40°F (4°C) will result in higher

than normal oil consumption. When using a

multi-viscosity oil, check oil level more frequently.

** CAUTION: SAE 30 oil, if used below 40°F (4°C), will

result in hard starting and possible engine bore

damage due to inadequate lubrication.

SAE Viscosity Grades

ADDING OIL

[1] Place engine level and clean around oil fill area.

[2] Remove dipstick and

wipe clean with cloth.

[3] Replace and tighten dip-

stick. Remove and

check oil level.

Oil Fill

[4] Oil level should be at

FULL line on dipstick.

[5] If needed, add oil slowly -

recheck.

Do not over fill.

[6] Replace and tighten dip-

stick.

CAUTION:

Do not overfill. Overfilling with oil may cause:

Smoking,

Hard starting,

Spark plug fouling, or

Oil saturation of air filter.

•Check oil level before starting the engine.

•Check level daily, or after every eight (8) hours.

•Keep oil level at FULL.

See also Maintenance section for instructions on

changing oil and scheduled maintenance intervals.

•Smoking,

•Hard starting,

•Spark plug fouling,

•Oil saturation of air

filter.

KEEP SPARK PLUG UP

CAUTION:

If engine is tipped to transport equipment, remove

grass, drain oil, etc., keep spark plug side of

engine up. Tipping engine with spark plug down

may cause:

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FUEL

QUANTUM)

TYPE OF FUEL TO USE

Use clean, fresh, regular unleaded gasoline with a

minimum of 77 octane.

INTEKE

TYPE OF FUEL TO USE

Use clean, fresh, regular unleaded gasoline with a

minimum of 85 octane.

CAUTION: Some fuels, called oxygenated or

reformulated gasoline, are gasoline blended with

alcohols or ethers. Excessive amounts of these

blends can damage the fuel system or cause

performance problems. If any undesirable operat-

ing symptoms occur, use gasoline with a lower

percentage of alcohol or ether.

•Fresh fuel prevents gum from forming in the fuel system or

on essential carburetor parts. Purchase fuel in quantity

that can be used within 30 days.

•Do not use gasoline which contains Methanol.

•Do not mix oil with gasoline.

•For engine protection use Briggs & Stratton Gasoline

Additive available from your Authorized Briggs &

Stratton Dealer (P/N 5041 or single use pouch).

•This engine is certified to operate on gasoline. Exhaust

Emission Control System: EM (Engine Modifications).

WARNING

•Do not use pressurized starting fluids.

•Vapors are flammable.

ADDING FUEL

CAUTION: Engine is often shipped with a blue plug in

the fuel fill, remove and discard. It is not a component of

the fuel tank.

WARNING

Fill fuel tank outdoors or in well-ventilated area,

away from sparks, open flames, pilot lights, heat,

and other ignition sources.

If fuel spills, wait until it evaporates before starting

engine.

Turn engine OFF and let engine cool at least 2

minutes before removing gas cap.

Fuel Fill

[1] Remove cap. Fill tank to approximately 1-1/2

inches below top of neck to allow for fuel expan-

sion. Be careful not to overfill.

Briggs & Stratton Smart-fillfuel can fills to the

correct level and automatically shuts off, reducing

spills and emissions.

[2] Replace cap before starting.

OPERATING TIPS

♦Use fresh fuel. Use correct type of oil for expected

starting temperature.

♦Remove external equipment/engine loads before

starting. (See equipment operating instructions.)

♦Start lawn mower on hard surface or over previously

cut grass.

♦Periodically remove grass buildup under mower

deck.

♦After engine has started, let it warm up several

seconds to several minutes, depending on outside

temperature.

♦For maximum performance and life, operate engine

with choke (if equipped) in RUN and throttle in FAST.

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STARTING AND STOPPING

WARNING

Touch-N-Mow)Starting System: If these

instructions are not followed, traumatic

amputation or severe laceration can result.

•ALWAYS disconnect spark plug, de-energize starter, lock and remove safety key BEFORE performing ANY service to the

engine or mower. (See section To De-Energize Touch-N-Mow)Starter)

•DO NOT attempt any maintenance or repairs to the Touch-N-Mowstarter.

•NEVER assume starter is de-energized, even if key is in LOCK AND REMOVE position and/or removed from engine.

•BEFORE removing grass or other debris from under mower deck; BEFORE changing oil, air filter or spark plug; BEFORE

removing blade for servicing; BEFORE performing any other service to engine or mower; BEFORE transporting mower –

ALWAYS DE-ENERGIZE TOUCH-N-MOWSTARTER.

•ALWAYS lock and remove safety key and store in safe place until next use. The safety key is designed and intended to be

removed from engine when not in use. Removing key will prevent unsupervised or unexpected starting of mower by children

or unsuspecting adults. The safety key must be in locked position before it can be removed.

To Start Engine First Time

OR when the Touch-N-Mow)starter is De-Energized (See section To De-Energize Touch-N-Mow)Starter)

The Touch-N-Mowstarting system is shipped in a de-energized state. To energize this starting system, you must first start

the engine using the rewind (manual) starter. The Touch-N-Mowstarter will not be energized until a complete startup and

shutdown procedure have been completed.

BEFORE STARTING

♦Place lawn mower on level surface outdoors.

♦Add fuel.

♦Add and check oil. Ensure oil level is FULL.

♦Push spark plug wire firmly on to spark plug.

♦Open fuel shut off valve. (IF EQUIPPED)

[1] Install safety key in locked position. Be sure to read

and retain helpful starting tips enclosed with packag-

ing of the safety key.

[2] Turn safety key to RUN position (1/4 turn toward fuel

cap).

[3] Press engine primer bulb 3 times.

WARNING: A typical equipment control configuration

is shown. (See equipment manufacturer’s owner/oper-

ating manual for specific instructions on equipment

control configuration and operation.)

[4] Actuate equipment starting controls according to in-

structions in manufacturer’s owner/operating manual.

WARNING: [5] Grasp rope handle. Pull slowly until

resistance is felt, then pull rapidly

to start engine and avoid kickback.

Note: If engine does not start on second pull, press engine

primer bulb 3 times again and repeat steps 4 and 5.

The Touch-N-Mowstarting system is not energized yet.

To energize the Touch-N-Mowstarting system, see

section To Stop Engine / Energize Touch-N-Mow)

System.

STARTER TOP VIEW

SAFETY KEY

LOCKED

SPARK PLUG

AND WIREPRIMER BULB

REWIND (MANUAL)

STARTER ROPE

TYPICAL EQUIPMENT

CONTROL HANDLE

TOUCH-N-MOW

STARTER BUTTON

RUN

Document: - page 10 (Black)

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STARTING AND STOPPING

To Stop Engine / Energize Touch-N-Mow)Starting System

Touch-N-Mowstarting system is functioning properly when

a mechanical winding/ratcheting sound is heard upon

releasing equipment control handle. This is the sound of the

Touch-N-Mowstarting system energizing for the next start.

Engine must be running to energize Touch-N-MowStarting

System.

[1] Release equipment control handle per equipment

manufacturer’s instructions.

[2] ALWAYS lock safety key as shown and remove when

not in use. Turn safety key to LOCK AND REMOVE

position (1/4 turn opposite fuel cap) and remove.

[3] Close fuel shut-off valve (if equipped).

To Start Warm Engine

[1] A warm engine DOES NOT require priming.

[2] Install and turn safety key to RUN position (1/4 turn

toward fuel cap).

[3] Actuate equipment starting controls according to in-

structions in manufacturer’s owner/operating manual.

Note: If for some reason engine does not start on first attempt using

Touch-N-Mowstarter, you must use rewind starter to re-start

engine. Press engine primer bulb 3 times and start according to

manufacturer’s owner/operating manual.

WARNING: A typical equipment control configuration

is shown. (See equipment manufacturer’s owner/oper-

ating manual for specific instructions on equipment

control configuration and operation.)

TYPICAL EQUIPMENT

CONTROL HANDLE

STARTER TOP VIEW

LOCKED

RUN

To Start Cold or Stored Engine

[1] Check oil level (See Oil section).

[2] Press engine primer bulb 3 times.

[3] Install and turn safety key to RUN position (1/4 turn

toward fuel cap).

[4] Actuate equipment starting controls according to in-

structions in manufacturer’s owner/operating manual.

Note: If for some reason engine does not start on first attempt using

Touch-N-Mowstarter, you must use rewind starter to re-start

engine. Press engine primer bulb 3 times and start according to

manufacturer’s owner/operating manual.

TROUBLESHOOTING TIPS

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To De-energize Touch-N-Mow)Starter

Before servicing, storing, or transporting engine, ensure the

starter is not energized by manually de-energizing it.

Warning: Keep hands and feet away from rotating

parts. The engine will turn over when de-energizing.

[1] Remove spark plug wire from spark plug.

[2] Turn safety key to RUN position (1/4 turn toward fuel

cap).

[3] Actuate equipment starting controls according to in-

structions in manufacturer’s owner/operating manual.

Engine will crank over upon actuating equipment starting

controls, but will not start if spark plug wire was removed from

spark plug as described above. Once engine has stopped

cranking, Touch-N-Mowstarter is de-energized.

[4] Turn safety key to LOCK AND REMOVE position (1/4

turn opposite fuel cap) and remove key. Mower or

engine may now be safely serviced or stored.

REMOVE SPARK

PLUG WIRE

SAFETY KEY STARTER TOP VIEW

LOCKED

RUN

TYPICAL EQUIPMENT

CONTROL HANDLE

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