Bridgeview Bale King 6100 Manual de programación

By:

Bale King 6100

Bale processor

OPERATOR & PARTS MANUAL

WWW.BRIDGEVIEWMANUFACTURING.COM

(NORTH-AMERICA)

Bale King 6100 –Operator and Parts Manual 2 / 65

BRIDGEVIEW MANUFACTURING INC

P.O BOX 4, HWY 22

GERALD, SASK. S0A 1B0

CANADA

Ph: 306-745-2711

Fax: 306-745-3364

Email: bmi@sasktel.net

www.bridgeviewmanufacturing.com

02 April 2013

Bale King 6100 –Operator and Parts Manual 3 / 65

Your Authorized Dealer

Your Serial Number

The Serial Number is located near the front of the left hand wall of the tub.

 
Bale King 6100 –Operator and Parts Manual iv / 65 
TABLE OF CONTENTS 
Introduction 7 
Warranty Information 7 
Safety Precautions 8 
Safety Decals 9 
Power Take off 9 
Discharge 10 
Stand clear of lift area. Do not stand under the forks unless safety locks are installed. 10 
Features 11 
Power Take-Off 11 
Shear bolt 12 
PTO Holder 12 
Hydraulics 12 
Implement Tongue 13 
Loading fork 14 
Hoop Grate Adjustment 14 
Processing Tips 15 
Deflector 16 
Agitators 17 
Agitators 18 
Optional Fine Chop Kit 18 
Loading deck 19 
Torflex axles 19 
Safety Operation 19 
Power and take off Use 19 
 Length 19 
Shielding 19 
Working Angle 20 
Attachment 20 
Storage 20 
Hook up the machine 20 
Loading the processor 21 
Processing bale 22 
Unhook the machine 22 
Twine Removal 22 
Maintenance and trouble shooting 23 
Power take-off 23 
PTO Shield 23 

 
Bale King 6100 –Operator and Parts Manual v / 65 
Shield Assembly 23 
Verification on the shield 23 
Greasing the PTO shaft 24 
Gearbox 24 
Oil change interval 24 
Hydraulics 24 
Hydraulic hose 24 
Hydraulic cylinder 25 
Wheels and tires 25 
Hub Removal 25 
Bearing and seal inspection 26 
Hub installation 26 
Tires 26 
Feeding Chain 27 
Chain Adjustment Procedure 27 
Twine Removal 27 
Flail and bushing Replacement 28 
Transportation 29 
Greasing location 30 
Troubleshoot guide 30 
Troubleshoot guide 31 
Features and Specifications 32 
Parts manual 33 
Upper Tub 34 
Agitators 35 
Hoop grate and handle 36 
Hoop Handle 37 
Rotor and twine cutter 38 
10" 28 Flail X Rotor 39 
10" 28 Flail X Rotor 39 
Gearbox Assembly 40 
Twine cutter 42 
Complete PTO Assembly, Weasler Cat. 6 43 
PTO holder and manual 44 
Hitch 45 
Deflector 46 
Axles 48 
Hoist 49 
Main deck 50 
Idler Wheel Assembly 51 
Light assembly 52 
Chain Motor Assembly 53 
Loading fork 54 

 
Bale King 6100 –Operator and Parts Manual vi / 65 
Fine chop 55 
Decal 56 
Hydraulics & Wiring Diagram 58 
 Tilt/Fork/Deflector 59 
Tilt/Fork/Deflector 60 
Light Diagram 61 
Diverter Diagram 62 
Machine side Tractor Side (Control Box #23988 62 
Tractor Side (Control Box #23988 63 
Notes 64 
 

Bale King 6100 –Operator and Parts Manual 7 / 65

Introduction

Thank you for purchasing the Bale King 6100 Bale processor by Bridgeview

Manufacturing. By following the instructions in this manual, the Bale King will

provide you with years of trouble free operation.

This document is a complete safety, operation and parts manual for the Bale King

6100. The manual explains how to safely and effectively use your bale processor. The

procedures outlined in this manual must be followed to ensure safe operation and

longevity of your machine. The parts section of this manual lists all the parts you may

need to order in case of accident or breakdown.

!!BEFORE OPERATING YOUR MACHINE, READ THIS

MANUAL ENTIRELY!!

Warranty Information

Bridgeview Manufacturing Inc. provides warranty to

the BALE KING 6100 series to its original owner for a

period of two years from the date of purchase according to

the following provisions:

Normal Farm Use

Commercial, Government, or Rental Use

First year warranty covers parts* and labour.

Second year warranty covers parts* only.

One year warranty covers parts* and labour.

*EXCEPTION:Flails are considered a wearing part and are covered against breakage for

60 days from date of purchase.

•Warranty does cover manufacturing defects in original material and

workmanship.

•Warranty does not cover damage to the machine and/or its components caused

by operation or maintenance outside the guidelines of this manual.

•Warranty does not cover wear and tear incurred during normal operation as

outlined in this manual.

•Warranty will be VOID and Bridgeview Manufacturing Inc. is not liable in any

way if the Bale King 6100 is used for any purpose other than the use specified in this

manual.

•Tire warranty is covered by the Tire Manufacturer.

Commented [MRP2]: added

Commented [MRP3]: added

Bale King 6100 –Operator and Parts Manual 8 / 65

•Tampering or altering the diverter valve (steel cap removed or damaged)

VOIDS Warranty on agitator components.

•Warranty VOID if any type of spline adaptor is used between the PTO and

tractor.

Requests for warranty service should be directed to an authorized Bale King dealer. Any

repairs after the warranty period are the owner’s responsibility. Any expenses for

overtime requested by the owner to have the machine repaired during the warranty

period will be the owner’s responsibility. Warranty work will be performed at an

authorized dealers premises and no travel time will be reimbursed. Freight costs

associated with warranty repairs are not reimbursable. Warranty does not cover

downtime. Warranty will be VOID if any component is altered or modified in any

way from it’s original manufactured state, unless written permission is given by

Bridgeview Manufacturing.

Bridgeview Manufacturing Inc. reserves the right to make changes or improvements

at any time without notice or obligation.

Safety Precautions

The following safety precautions MUST be followed to ensure safe operation of the Bale

King Bale processor.

•ALWAYS turn off the PTO when leaving the operating platform.

•DO NOT stand in front of the discharge chute while the machine is in operation.

Projectiles can travel up to 50m.

•DO NOT walk or move under the bale forks unless the cylinder safety lock is in

place.

•DO NOT enter the machine while in operation.

•DO NOT clean the machine while in operation.

•DO NOT stick any device into the machine to clear debris while the machine is

in operation.

•ALWAYS turn off the machine when cleaning the machine, removing twine, or

hooking/unhooking the machine

Commented [MRP6]: Not sure what this means.

Commented [MRP7]: reworded

Bale King 6100 –Operator and Parts Manual 9 / 65

•ALWAYS use the provided road safety chains when towing the machine on a

public road.

•DO NOT operate the machine if any part of the PTO safety shielding is

missing or is not secured.

Safety Decals

Power Take off

The operator must obey all safety labels and must ensure the original shielding remains in

place. A high percentage of drive-line injuries occur when safety shielding is missing

or not functioning properly.

Bale King 6100 –Operator and Parts Manual 10 / 65

DANGER: Contact with a rotating drive-line can cause serious injury or death.

Discharge

Do not stand on the discharge side of the machine while it is in operation.

Stand clear of lift area. Do not stand under the forks unless safety locks are installed.

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