Bredal SG500 Manual de operación

Operation and Service Instructions

SG 500, SG1000, SG1500

SGS500, SGS1000, SGS1500

www.bredal.com

English

SG & SGS

EU Declaration of Compliance

(Directive 89/392/EEA, Annex II, supl. A)

Manufacturer: BREDAL A/S Nimvej 1, DK 7120 Vejle Ø

Hereby states that

BREDAL Type Serial number

Only for Teejet500 control

Cal. figure _____________________________

App. Rate cm3/impulse______________________

Impulses/100 meters _______________________

Computer no._____________________________

Is manufactured in compliance with the machinery directive

(Directive 89/392/EEA) with the latest amendments and national provisions

Bredal DK-7120 Vejle Ø 10th January 2013

Contents:

Start Page

Attachment ..........................................................................................................4

Mounting of computer and speed sensor.............................................................4

Calibrating of speed sensor……………………………………………………..4

Safety General ..................................................................................................................5

Road safety............................................................................................................5

Operation manually

Start /stop spreading..............................................................................................6

Adjustment of application.....................................................................................6

Adjustment of working width ...............................................................................6

Operation via computer

Overview...............................................................................................................7

Encode application................................................................................................7

Operation...............................................................................................................8

Registration of applied amount .............................................................................9

Alarms........................................................................................................... 10-11

Emptying.............................................................................................................12

Settings.......................................................................................................... 13-14

Speed sensor calibration......................................................................................14

Test......................................................................................................................15

Spreading salt

Downchute position.............................................................................................16

Height of discs.....................................................................................................16

Correction of spread pattern................................................................................16

Spreading of various materials

Fertilizer ..............................................................................................................17

Sand.....................................................................................................................17

Lime ....................................................................................................................17

Topdressing.........................................................................................................17

Maintenance

General ................................................................................................................18

Lubrication ..........................................................................................................18

After the season ..................................................................................................18

Technical data

Measures and weight...........................................................................................19

Attachment.

The spreader must be parallel to the ground or slightly inclined towards the tractor.

The height from the ground to the spread discs must be between 35 and 40 cm..

Hydraulic hoses must be coupled to the tractor and the oil flow set to approx. 25 to 30 ltr/minute.

Lights must be connected to the tractor and then make sure that lights are working properly before

bringing the spreader in operation.

Mounting of computer and speed sensor. (only SGS versions)

The Computer must be mounted in a way so the operation of it goes easy and smoothly, use the

bracket in the computer kit in order to get the best possible mounting. Most tractors do have a 3-leg

power supply connector which fits the power connector coming from the spreader. If the tractor

doesn’t have the 3-leg power supply it has to be established by eventually buying a power supply

kit from BREDAL. Do not in any case cut of the power connecter from the TeeJet 500 computer to

attach to the power supply direct, all warranty claims on the computer will be lost.

In order to get a speed input there are 2 ways.

Either there is a 7-pin plug in the tractor where the speed input can be taken by the use of a cable

(see below).

The other alternative is mounting a sensor on the 4-wheel drive shaft.

It´s important that the distance between sensor and magnet is maximum 4 mm.

Inductive sensor for speed. Cable from computer to speed sensor.

Calibrating of speed sensor.

Measure up a distance of 100 meters and drive to the start position..

Push the button menu, move the cursor with the arrows to encode, then enter, move the cursor to

speed sensor and push enter. Choose between radar and wheel sensor with the soft key buttons

under the screen, push drive 100 meter, drive 100 meter ahead, and enter to store the counted

number of impulses.

There should be a minimum of 300 to 400 impulses per 100 meters.

It´s possible to tap in the impulses if known.

Safety in general.

It´s important that safety precautions have been taken in order to avoid accidents with personnel and

items.

Follow the directions below:

-Do not stay in the working/spreading area when spreader is in operation.

-Do not stand on the spreader when in operation

-Do not stay on the spreader during road transport

-Avoid loading items that might be the cause of injuries when spread out.

-Guards over spread discs and the safety rails shall always be mounted when spreader is

operated.

-When maintenance work has been done on the spreader, be sure that the spreader is

sufficiently supported. Do never work on a raised spreader.

-When spreader is attached to the tractor, be careful not to stay between tractor and spreader.

-The pins for the 3-point linkage must be in the right sizes and locked by safety rings.

-Make sure that the lower link arms and the top linkage are as close to parallel with each

other as possible. A steep angled top linkage may overload the attachment points on tractor

and spreader.

Road safety.

Make sure that the traffic lights are undamaged, in working condition and are connected to the plug

on the tractor when driving on public roads. Remember to clean the lights every time you have been

spreading.

Start /stop spreading (SG).

Application and spreading discs are engaged and disengaged from the operation valves on the

tractor.

Adjustment of application (SG).

The application is set at the rear gates and the 2 valves at the front of the spreader.

When spreading salt the rear gate opening is set between 25 and 50 on the scale. When spreading

small amounts it can be necessary to minimize the rear gate opening.

The spreader doesn’t adjust the application automatically when the driving speed is changed, so it´s

important that a constant speed is held to obtain a consistent application.

The rear gate is set between scale 25 to 50 when

spreading salt.

When spreading vacuum salt the rear gate setting

shouldn’t be less than 30.

When spreading other materials the rear gate

opening is chosen depending on application and the

spreading width.

When the rear gates are set, then the floor belt speed

can be chosen on the 2 manual valves at the front of

the spreader.

One valve adjusts the speed on the floor belt and the

second valve adjusts the speed of the floor belt and

the speed of the spreading discs at the same.

The belt speed is chosen to comply with the forward

speed.

Adjustment of working width. (SG).

When application rate is set, the spreading width can be adjusted.

This is done on the second valve at the front of the spreader. One of the 2 valves is adjusting both

the floor belt speed and the spreading disc speed.

If the relation between application and working width is wrong, then change the rear gate opening

or the floor belt speed.

Overview.

Encode application.

The application is encoded in gram/m2 remember to encode the correct specific density of the

material to be spread for the correct application..

Press menu, move cursor to appl/setting and enter, move cursor to gram/m2 and enter. The figure

can be changed with the arrows, then enter to save the application or esc to go back to the previous

menu without saving.

The specific density is encoded in the same way.

BREDAL can supply a density kit for finding the exact specific density.

Then the rear gate setting must be encoded. First set the rear gates, then encode the set value in the

computer under menu and scale position.

When spreading salt a rear gate opening between 40 and 60 will be appropriate

Application menu.

Before spreading encode the specific density in

gram/m2, working width, specific density and

scale position.

Menu, change between menu and

operation mode.

Arrows for moving the cursor or

changing value.

Enter, to accept the marked area.

C, to delete values and alarms.

On /off button, switch the computer on

by pressing this button and hold the

button down to switch the computer off.

Start /stop, spreading.

Esc, to step back without saving data.

To activate the symbols on

the screen.

Operation.

Operation 1.

Start /stop spreading by pressing start /stop.

Remember to engage oil flow to the spreader.

When spreading is engaged two “elongated

triangles” are shown.

The current application.

Change of application in percentage.

Operation 2.

When symbol ”m” is shown it´s possible to

change the working width in steps of +/- 1m

The current working width

By pressing the round buttons it´s possible to

switch between different pages.

Operation 3.

The arrows indicate that the floor belt speed is

changing.

The current application is changed by - 20% %

Forward speed.

Registration of applied amount.

There are 10 counters at disposal in the computer. The values in these counters can be deleted.

The main counter can´t be deleted.

To get to the counter press menu, move cursor

to counters and press enter.

Then move cursor to counter to be chosen and

click enter.

When a counter is chosen, the spread amount,

area and used time is shown.

Choose counter to delete the values and start a

new task.

If the values in the counter aren´t deleted

further registrations will be added.

The active counter is shown in the operation

menu when spreading.

A printer can be linked to the computer, so the

values in the counters can be printed out with

name and date on the receipt.

It´s possible to print one counter at the time or

all 10 counters in one go.

Alarms.

The computer surveys different functions on the spreader, in case of error the alarm will go off.

Once the alarm is activated, you can’t operate the computer until this alarm is set off by pressing the

C button.

Alarm will show if the floor belt doesn’t obtain

the correct speed.

The most common causes are:

No oil flow from tractor, open for oil flow.

Too small amount of oil from the tractor, either

increase the oil flow or reduce the forward

speed.

Alarm will show if the spread disc doesn’t

obtain the correct speed.

Most common causes:

No oil from the tractor, open for the oil flow.

The amount of oil is too low, increase

Alarm will show if there is a short circuit or if

power supply from the tractor is insufficient.

To set off the alarm, shut down the computer

and turn it on again.

Check all the cabling and connectors. If the

alarm still is activated call your Dealer.

The alarm can be set off by pressing the C

button, hereafter the computer can be operated

but there is no communication between tractor

and spreader.

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