Breckwell Cardinal P24I Manual de usuario

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1991

MODELS

Wood

Pellet

Stoves

(S)

BRECKWELL

OWNERS

MANUAL

Manufactured

by

National

Steelcrafters

of

Oregon,

Inc.

RO.

Box

2501

Eugene,

Oregon

97402

MODEL

P24I

MODEL

P24FS

Fireplace

Insert

Freestanding

Stove

6-90

SAFETY

NOTICE:

If

your

appliance

is

not

properly

installed

a

house

fire

may

result.

For

your

safety,

follow

the

installation

directions.

Contact

local

building

or

fire

of¬

ficials

about

restrictions

and

installation

inspection

requirements

in

your

area.

ALL

UNITS

TESTED

AND

LISTED

BY

I.C.B.O.

rL-128

accredited

©NATIONAL

STEELCRAFTERS

OF

OREGON.

INC.

1990

Thank

you

for

purchasing

the

Bieckweil

Pellet

Burning

Stove.

You

are

now

prepared

to

burn

wood

in

the

most

effi¬

cient.

convenient

way

possible.

To

achieve

the

safest,

most

ef¬

ficient

and

most

enjoyable

performance

from

your

stove,

you

must

do

three

things;

1)

Install

it

properly

2)

Operate

it

cor-

CONTENTS

Introduction

Operation

recity

and

3)

Maintain

it

regularly.

The

purpose

of

this

manual

is

to

help

you

do

all

three.

PLEASE

read

this

manual

thoroughly

before

beginning

your

installation

and

KEEP

IT

in

a

handy

place

for

future

reference

and

future

owners.

Maintenance

Installation

3.1

Proper

Fuel

4.1

Ash

Disposal

2.1

Clearances

3.2

Pre-Startup

Check

4.2

Firebox

Cleaning

2.2

Combustion

Air

Supply

3.3

Building

A

Rre

4.3

Blowers

2.3

Venting

3.4

Panel

Controls

4.4

Chimney

Cleaning

2.31

P24FS

Installation

3.5

Optional

Themtostat

5.0

Trouble

Shooting

Guide

2.32

P24I

Installation

3.6

Damper

Control

5.1

Fuel

Will

Not

Feed

2.4

Electrical

Installation

3.7

Refueling

5.2

Fire

Goes

Out

2.5

Special

Mobile

Home

3.8

Breckwell

Tools

5.3

Smokey

Fire

Requirements

3.9

Shut

Down

Procedure

5.4

Pellet

Feed

Rate

Safety

Features

Operating

Safely

Precautions

Varies

From

Setting

.5

No

Power

.6

Blovrers

Will

Not

Operate

Properly

.7

Noisy

Operation

Replacement

Parts

List

1.0

INTRODUCTION

This

stove

has

been

indepertdently

tested

and

approved

in

ac¬

cordance

with

the

specifications

and

procedures

outlined

in

Underwriters'

Laboratories,

Inc.,

standards

for

safety

UL

1462,

UL

907

solid

fuel

type

room

heaters,

April

1987,

and

HUD

re¬

quirements

for

Installation

as

a

stove

healer

and

insert

for

masonry

or

metal

fireplaces,

plus

Oregon

new

rules

for

mobile

homes

(814-23-900

through

814-23-909).

This

appliance

is

designed

specifically

for

use

only

with

pel¬

letized

wood.

It

is

approved

for

residential

installation

accord¬

ing

to

current

national

and

local

building

codes

as

a

free

stand¬

ing

room

heater,

as

an

insert,

and

as

a

zero

clearance

(with

header

in

place),

when

installed

on

the

hearth

of

a

masonry

or

metal

fireplace.

It

is

also

approved

as

a

mobile

home

heater

2.0

INSTALLATION

The

Breckwell

P24I

has

been

tested

and

listed

for

installation

Into

masonry

fireplaces

and

factory-built

"zero-clearance"

fireplaces

of

the

following

description:

all

brands

at

least

30”

wide

and

20"

high.

Also

Into

mobile

home

factory

built

fireplaces

of

the

following

description:

all

brands

at

least

30"

wide

and

20”

high.

The

Breckwell

P24FS

has

been

tested

and

listed

for

installa¬

tion

in

residential,

mobile

home,

and

alcove

apptications.

2.1

Clearances

(figure

1)

/

/

-

“F

zn

—r

“I"

INSERT

~~r~

0":

_l_

—I—

HEARTH

^

EXTENSION

whk^

is

designed

for

connection

with

an

outside

air

source.

The

stove

will

not

operate

using

natural

draft,

or

without

a

power

source

for

the

blower

systems

and

fuel

feeing

systems

and

must

nM

be

burned

with

any

coal

type

of

artificial

fuels.

This

stove

is

designed

to

provide

the

optimum

proportiorts

of

fuel

to

air

to

the

fire

and

will

bum

free

of

smoke

and

soot.

Any

blocKage

tA

the

air

supply

to

or

from

the

stove

will

seriously

degrade

the

performance

and

will

be

evidenced

by

a

smoking

exhaust

and

a

sooting

window.

For

the

best

operation

the

ash

content

of

the

pellet

fuel

should

be

less

than

1%

and

the

calorific

value

approximately

8200

ETTU/LB.

Avoid

high

ash

con-

tern

fuels

as

this

will

rapidly

fill

up

the

burn

pot

and

eventually

cut

the

combustion

air

supply.

P24FS

CLEARANCE

TO

COMBUSTIBLES

BACKWALL

_

ADJACENT

WALL

'

o

*NeMS~

toidbntDvi

thrOH

*On

miseo

heanh

msiatistigns.

ihrs

may

be

'riduce^

f

In

Mcn

?

of

>9

of

hum

We

tecorrMTiend

hie

rated

hearth

carper

FIGURE

1

30"

MIN.

3"]

z

s

3"

1-1

3"

h

6"

PAGE

2

2.2

Combustion

Air

Supply

For

mobile

home

installation

the

stove

must

be

connected

to

an

outside

source

of

combustion

air.

A

1%"

inside

diameter

metallic

pipe,

either

flexibie

or

hgid

should

be

used

when

out¬

side

air

is

to

be

connected.

It

attaches

to

an

outlet

on

the

stove’s

rear

(see

figure

2)

and

its

terminus

should

have

a

wind

hood

or

be

turned

90®

to

prevent

back

draft.

It

should

also

terminate

with

a

rodent

guard.

If

outside

air

is

not

provided,

atr

should

NOT

be

restricted

to

the

combustion

air

inlet.

Hence

in

P241

installations,

flashing

vents

should

be

allowed

to

provide

air

to

the

fireplace

cavity.

The

fireplace

opening

should

not

be

seal¬

ed

at

the

face.

BACKVIEW-P24FS

FIGURE

2

Sources

of

Outside

Combustion

Air

A.

Rreplaces

1.

Ash

cleanout

door

on

extenor

wall.

2.

Hole

drilled

In

rear

wall

of

firebox

when

fireptace

is

on

an

exterior

wall

(masonry

fireplace

only).

3.

Top

of

chimney

(see

figure

6).

All

factory

built

fireplaces

requiring

outside

air

must

use

this

method.

4.

Within

chimney

above

vent

terminus.

B.

Freeetandirtg

Stoves

1.

Hole

in

floor

to

accomodate

outside

air

pipe.

2.

Hole

in

rear

wall

to

accommodate

outside

air

pipe.

24

Venting

Both

Breckvtell

models

are

approved

for

3”

diameter

verrt.

4”

diameter

may

be

used

as

well.

Class

"A”

chimney

is

not

required.

241

P24FS

INSTALLATIONS

Venting

should

be

with

3"

or

4”

diameter

pellet

vent

(L-Vent)

chimney.

Stove

was

tested

with

Simpson

Duravent

Brand.

Refer

to

the

instructions

provided

by

the

chimney

manufacturer,

especially

when

passing

through

a

wall,

ceiling,

or

roof.

Model

P24FS

is

designed

for

rear

exhaust

but

can

be

changed

to

top

exhaust

with

use

of

‘‘Breckwell

Vertical

Installation

Kit”.

See

instructions

with

kit.

2411

P24FS

REAR

EXHAUST

INSTALLATION

Horizontally

Through

Vtell

1.

Position

stove,

adhering

to

clearances

shown

in

section

2.1.

2.

Locate

position

of

hole

in

wall,

directly

behind

stove's

ex¬

haust

vent

(see

figure

2).

3-

Cut

opening

in

wall,

9%”

round

for

3"

L-Vent,

10%"

round

for

4”

L-Vant.

This

provides

space

for

thimble

which

fits

be¬

tween

wall

studs.

Attach

thimble.

4.

Attach

enough

pipe

to

penetrate

and

extend

at

least

3"

beyond

exterior

walls.

5.

Attach

cap

and

seal

outside

wall

thimbles

with

non-

hardening

waterproof

mastic.

2412

P24FS

VERTICAL

INSTALLATION

New

Chimney

System

(see

figurs

4)

NOTE;

Follow

L-Vent

Chimney

manufecturer's

instructions.

1.

Install

“Vertical

Installation

Kit''

to

stove.

2.

Locate

stove,

drop

plumb

bob

to

center

of

appliance

flue

outlet,

mark

center

point

on

ceiling.

Cut

square

hole

in

ceil¬

ing,

for

firestop

support

assembly

(for

3",

cut

9%”

square;

4”.

cut

10%”

square).

3.

Connect

chimney

sections

from

stove

upwards.

4.

When

pipe

passes

through

firestop

at

ceiling,

tighten

bolt

and

clamp

around

pipe.

5.

Always

maintain

3"

clearance

from

combustible

materials.

When

passing

through

additional

floors

or

ceilings

alvrays

install

firestop

spacer.

6.

After

lining

up

for

hole

in

roof,

cut

either

round

or

square

hole

in

roof,

always

3"

larger

all

the

way

around

pipe.

In¬

stall

upper

edge

and

sides

of

flashing

under

roofing

materials,

nail

to

the

roof

along

upper

edge.

Do

not

nail

lower

edge.

Seal

nail

heads

with

non-hardening

water

proof

mastic.

7.

Apply

non-hardening,

waterproof

mastic

where

the

storm

col¬

lar

will

meet

the

vent

and

flashing,

slide

storm

collar

down

until

it

sets

on

the

flashing

and

put

cap

on,

twist

to

lock.

PAGES

2.313

P24FS

VERTICAL

INSTALLATION

Existing

Chimney

System

(figure

5)

Install

"Vsrticai

Installation

Kit”

to

stove.

Follow

instructions

in

kit.

Adapters

are

available

to

adjust

from

3”

to

6"

or

8”.

As

an

alternative,

3”

or

4”

pipe

can

be

run

inside

existing

chimney.

B’-iaMMI

.nmuwei

CUMUNCtlO

CWIBUB

tl

NO»

MABBtWMO

■

ucne

ruMHUM

auiuMCiio

COMMBTMLH

FIGURE

5

4.

Attach

flashing,

route

power

cord

out

the

side

nearest

a

110V

reoepticle.

Slide

in

Insert.

Seal

is

not

necessary.

Do

not

restrict

air

to

or

from

vents

In

flashing.

5.

Measure

and

build

chimn^

top.

Cut

out

holes

for

vent

pipe

(and

combustion

air

pipe

if

us^.

Install

and

seal

with

non¬

hardening

mastic

to

prevent

water

leakage.

Install

vent

cap.

2.322

WHEN

VENT

PIPE

EXTENDS

THROUGH

CHIMNEY

BLANKING

PLATE

1.

\bu

will

need

a

pipe

length

equal

to

the

hearth

to

blanking

plate

height

plus

six

inches.

An

outside

combustion

air

pipe

(if

used}

must

extend

at

least

a

foot

above

the

vent

pipe.

FIGURE

4

2.32

P24I

INSTALLATIONS

Insert

installations

must

be

vented

with

3"

or

4”

pipe

(see

figure

6).

Pipe

may

be

sir^le

wall

stainless

steel

flexible

pipe.

Vent

may

terminate

within

chimney

beyond

a

blanking

plate

or

ex¬

tend

to

the

chimney

top.

See

section

2.2

for

outside

air

access

information.

In

zeroclearance

fireplace

installations,

when

the

fireplace

opening

la

above

the

floor

or

raised

hearth,

the

stove’s

front

can

be

supported

by

threading

two

3/8"

boHs

Into

holes

under

the

front

corners.

____

PMEPLACE

MEOr

sm

ELCwnoN

tmfi—aw

.0

Cl—BY

ic

QPnoiM

a—j—D

nauinii—^

MiO—f

MC—

FIGURE

6

PROCEDURE

NOTE:

Follow

metal

chimney

manufacturer's

Instructions.

2.321

WHEN

VENT

PIPE

EXTENDS

TO

CHIMNEY

TOP

1.

You

will

need

a

pipe

length

equal

to

the

chimney

height

^rom

hearth)

plus

one

foot

If

outside

combustton

air

is

to

be

used,

you

will

need

a

pipe

length

(see

section

2.2)

equal

to

the

chimney

height

less

six

inches.

2.

Attach

cerablanket

wrap,

which

comes

with

stove,

to

that

end

of

vent

pipe

that

will

connect

to

stove.

3.

Set

insert

on

hearth,

adjust

leveling

bolts

on

rear

sides,

slide

In

far

enough

to

attach

vent

pipe

(and

combustion

air

pipe

if

used).

Use

RTV,

metallic

tape,

and/br

self-tapping

screws

to

assure

tight

connection.

AfvnM

BABCiCWaL

PS4I

iM$6Frr

'•I

.

-

"MmM

IN)

1_^/

{mCAOE

OVENMO)

BRECKWEa

P24t

INSERT

Lm-

TEE.

encK

on

stone

fucws

(HEARTH)

HCUe

FRONT

FIGURE

7

PAGE

4

2.

Attach

cerablanket

as

on

previous

page.

3.

Measure

and

build

blanking

plate.

Cut

out

hole

for

vent

pipe

(and

combustion

air

intake

pipe,

if

used).

Install

and

carefully

seal

blanking

plate

as

in

previous

step

5.

Failure

to

properly

seal

may

result

in

sntoke

spillage.

4.

Slide

vent

pipe

(and

intake

pipe

If

used)

up

through

blank¬

ing

plate

hole,

leaving

enough

to

grab

and

pull

down.

5.

Set

insert

on

hearth,

complete

steps

3

and

4

above.

Be

sura

to

seal

where

pipe

passes

through

blanking

plate.

2,323

NEW

CONSTRUCTION

—

SPECIAL

CHASE

Figure

7

describes

a

P24I

installation

vented

into

either

a

special

chase

built

outside

an

outer

wall

or

a

false

inside

wall.

This

is

especially

suited

for

new

construction

or

remodeling.

2>4

Electrical

Installation

This

stove

is

provided

with

an

8-foot

grounded

electrical

cord

extending

from

the

rear

of

the

stove.

This

should

be

connected

to

a

standard

110

volt,

60

hz

electrical

outlet.

The

approximate

power

requirements

are

150

watts.

2.S

Special

Mobile

Home

Requirements

Mobile

Home

installations

made

prior

to

the

initial

sale

of

the

mobile

home

are

governed

by

US

Department

of

Housing

and

Urban

Development

(HUD)

standards.

They

include

the

follow¬

ing:

a.

Do

not

install

in

a

sleeping

room

b.

Stove

should

be

grounded,

with

#8

copper

wire

and

terminated

with

NED

ap¬

proved

grounding

device,

c.

Stove

should

be

attached

to

mcbile

home

during

shipment.

3.0

OPERATION

PAGES

j

ostat

is

installed

(see

section

3B).

The

"auger’’

button

activates

!

the

automatic

feed

system.

When

the

green

iight

is

on,

there

I

is

power

to

the

auger.

The

auger

will

not

begin

feeding

pellets

until

the

firebcsc

has

warmed

up

to

a

preset

temperature

In

case

of

a

power

outage

lasting

more

than

one

or

two

seconds,

this

butten

must

be

pushed

to

re-engage

the

auger.

The

feed

rate

settings

are

shown

In

approximate

lbs.

per

hour

to

help

you

plan

your

refueling

schedule.

Please

note

these

rates

are

only

approximate.

The

“Max"

setting

feeds

approx¬

imately

4'/^

lbs./hour.

The

convection

blower

speed

varies

directly

with

feed

rate.

The

"High

Fan"

switch

overrides

this

variable

speed

function.

It

will

set

the

convection

blower

speed

to

high

at

any

feed

rate

setting.

3

j

Optional

Thermostat

A

remote

thermostat

will

help

you

maintain

a

constant

house

temperature

automatically.

A

low

voltage,

normally

closed

ther¬

mostat

is

recommended.

When

engaged,

the

stove

wiU

automatically

switch

between

two

settirtgs.

When

warm

enough,

it

will

switch

to

"1",

which

also

slows

the

convection

blower.

If

the

house

then

cools

below

your

thermostat

setting

it

will

switch

to

a

feed

rate

60%

of

your

knob

setting.

For

example,

if

stove

is

set

at

4

lbs./hour

when

you

engage

the

“thermostat”

switch

(remember

—

do

not

engage

unless

you

have

a

thermostat

at¬

tached),

the

stove

will

bum

at

60%

of

4

bs./hour,

or

2.4

bs./hour

when

the

thermostat

calls

for

more

heat.

Thermostat

should

be

installed

by

an

Authorized

Breckwell

dealer.

NOTE:

When

using

the

thermostat,

it

is

important

to

set

your

damper

control

rod

at

approximately

W'

out.

3.6

Damper

Control

The

damper

control

rod

on

the

stove's

right

side

adjusts

the

combustion

air.

This

control

is

necessary

due

to

the

varied

bum

characteristics

of

Individual

installationa,

different

pellet

brands

and

pellet

feed

rates.

It

allows

you

to

improve

the

efficiency

of

your

stove.

Also,

it

will

reduce

the

frequency

of

cleaning

your

glass

door

and

prevent

the

rapid

buildup

of

creosote

Inside

your

stove

and

chimney.

You

should

adjust

the

rod

based

on

the

fire's

appearance.

A

low,

reddish,

dirty

fire

can

be

improved

by

pulling

the

damper

out

slightly.

A

"blow

torch”

lire

can

be

improved

by

pushing

the

damper

in

a

bit.

As

a

general

rule,

on

a

low

feed

rate

setting,

the

damper

will

be

in.

On

higher

feed

rates,

the

damper

should

be

more

open.

Through

trial

and

error,

you

will

find

the

best

settings.

Consult

your

dealer

if

you

need

help.

NOTE:

On

”1''

damper

should

be

out

a

minimum

of

1/8".

3.7

Refueling

You

can

calculate

your

refueling

needs

based

roughly

ott

the

pellet

feed

rate

setting.

For

example,

at

the

"2"

setting,

a

full

hopper

will

last

approximately

25

hours

(50

lbs./2

Ibs/hour).

We

recommend,

however,

that

you

not

let

the

hopper

drop

below

Vt

full.

3.8

Breckwell

Maintenance

Tools

Tools

have

been

provided

to

help

with

the

following

functions:

a.

Open

Ho^^er

Lid

•

When

stove

is

set

at

higher

burn

rates,

the

hopper

lid

can

become

very

hot.

Use

tool

to

lift

lid.

Oo

not

touch

hot

lid

or

bums

could

occur.

(Tool

A)

b.

Stir

Pellets

In

Hopper

-

Unlike

liquids

in

a

tank,

pellets

do

not

drain

evenly

into

the

auger.

Bridging

across

the

open¬

ing

can

occur

Pellets

can

become

hung

up

on

one

slope

of

the

hopper.

Occasionally

“stirring”

the

hopper

can

help.

(Tool

A)

a

Ash

Pan

Removal

-

see

instructions

in

section

4.1.

(Tool

A)

d.

Cfeaning

Heat

Exchanger

Tubes

-

see

instructions,

section

4.2.

{Tool

B)

e.

Scrape

ashes

from

burn

pot.

(Tool

A)

3.6

Shut

Dovnt

Procedure

Turning

the

Breckwell

off

is

a

matter

of

pressing

the

control

panel

switch

to

off.

The

blowers

will

continue

to

operate

until

internal

firebox

temperatures

have

fallen

to

a

preset

level.

3il1

Safety

Features

a.

tf

there

is

a

power

outage

longer

than

one

or

tvro

seconds,

the

auger

will

not

operate

once

power

is

restored.

This

prevents

pellets

being

fed

to

a

non-burning

burn

pot.

Press¬

ing

the

auger

button

on

the

control

panel

will

reactivate

auger.

The

blowers

will

come

on

when

power

is

restored

to

evacuate

the

combustion

chamber

of

geises.

b.

In

case

of

a

malfunctioning

convection

air

blower,

a

high

temperature

thermodisk

will

shut

down

the

auger,

prevent¬

ing

the

stove

from

overheating.

After

Steve

cools

down,

pressing

auger

button

will

restart

auger.

NOTE:

If

high

temperature

thermostat

activates,

there

is

an

electrical

com¬

ponent

failure

and

it

should

be

checked

out

immediately.

3J2

Operating

Safety

Precautlona

a.

DO

NOT

OTORE

OR

USE

FLAMMABLE

LIQUIDS,

especial¬

ly

gasoline,

in

the

vicinity

of

your

Breckwell

Pellet

Steve.

Never

use

gasoline,

gasoline^pe

lantern

fuel,

kerosene,

charcoal

lighter

fluid

or

similar

fluids

to

start

or

“freshen

up"

a

tire

in

this

heater

b.

WARNING:

DO

NOT

OYERFIRE

THIS

STOVE.

This

may

cause

serious

damage

to

your

steve

arvj

void

your

warranty.

It

also

may

create

a

fire

hazard

in

your

home.

IF

ANY

EX¬

TERNAL

PART

OF

THE

UNIT

BEGINS

TO

GLOW,

YOU

ARE

OVERFIRING.

Immediately

press

"off”

switch

on

con¬

trol

panel.

c.

Keep

all

household

combustibles,

such

as

furniture,

drapes,

toys,

etc.

three

feet,

or

a

considerable

distance

from

the

burning

stove.

d.

Maintain

proper

ventilation.

It

is

important

that

adequate

oxy¬

gen

be

supplied

to

the

fire

for

the

combustion

process.

Modern

houses

are

often

so

well

insulated,

it

may

become

necessary

to

open

a

window

or

install

an

outside

air

vent

to

provide

sufficient

combustion

air.

e.

Since

heating

with

a

solid

fuel

fire

is

potentially

hazardous,

even

with

a

well

rrrade

and

thoroughly

tested

stove,

it

would

be

wise

to

install

strategically

placed

sntoks

detectors

and

have

a

fire

extinguisher

in

a

convenient

location.

f.

Oo

not

open

stove

door

when

operating,

unless

necessary.

This

will

create

a

dirty,

inefficient

burn

and

could

allow

sparits

to

escape.

g.

Do

not

permit

operation

by

young

children

or

those

un-

feuniliar

with

stove's

operation.

h.

Do

not

add

more

fuel

than

the

automatic

fuel

system

pro¬

vides,

as

this

could

cause

an

overfiring

condition.

i.

Do

not

service

this

appliance

without

disconnecting

power

cord.

j.

If

during

start

up

or

operation

you

notice

a

smoldering

(ire

(bum

pot

full

but

no

visible

flame)

AND

a

heavy

snnoks

build

up

In

firebox,

puli

plug

on

unit.

Do

not

tamper

with

any

controls

on

stove.

Wait

15

minutes

or

until

firebox

clears,

open

door,

plug

unit

back

in

and

restart

fire.

(See

section

3.3)

PAGE

6

MAINTENANCE

4.1

Ash

Disposal

•

(see

figure

12)

Remove

ashes

periodically

as

they

fill

the

pan.

To

remove

pan:

a.

Make

sure

fire

is

out.

b.

Remove

burnpot

by

grasping

and

twist

puliing

siraighi

out.

NOTE:

Inspect

burnpot

periodically

to

see

that

holes

have

not

become

plugged.

c.

Empty

ashes

from

burnpot

into

pan.

Scrape

burnpot

with

tool

A.

d.

Use

tool

A

to

lift

pan

and

pull

out

carefully.

e.

To

replace,

reverse

procedure.

Make

sure

burnpot

is

level

when

it

is

reinstalled.

Ashes

should

be

placed

In

a

metal

container

with

a

tigttt

fitting

lid.

The

closed

container

of

ashes

should

be

placed

on

a

non-

combustible

surface

on

the

ground,

well

away

from

aH

com¬

bustible

materials

pending

fin^

disposal.

If

ashes

are

disposed

of

by

soil

burial

or

otherwise

locally

dispursed,

they

should

be

retained

in

the

closed

container

until

all

cinders

have

thoroughly

cooled.

4.2

Firebox

Cleaning

a.

T

he

stove

is

designed

with

a

built

in

heat

exchange

tube

cleaner.

This

should

be

used

every

two

or

three

days

to

remove

accumulated

ash

on

the

tubes,

which

reduces

heat

transfer.

Insert

tool

in

cleaner

key

(see

figure

9).

Twist,

move

backwards

and

forwards

several

times.

Leave

key

at

front

of

stove.

CLEANER

KEY'^

FIGURE

9

b.

Four

(4)

cover

plates

in

the

firebox

can

be

removed

lor

periodic

cleaning

(see

figure

10).

All

four

doors

allow

ac¬

cess

to

the

chamber

surrounding

the

firebox.

Periodicaly.

you

must

vacuum

ashes

from

this

chamber.

In

some

cases

you

will

need

to

remove

creosote

which

can

accumulate

rapidly

under

certain

conditions.

A

small

wire

brush

can

be

used.

It

Is

important

to

remove

this

creosote

since

it

is

highly

combustible.

INSPECT

BEHIND

THESE

COVER

PLATES

AT

LEAST

ONCE

PER

TON

OF

PELLETS

BURNED

UN¬

TIL

YOU

ARE

FAMILIAR

WITH

HOW

ASHES

AND

CREOSOTE

ACCUMULATE

WITH

YOUR

OPERATING

PATTERN&

c.

Gasket

around

door

and

door

glass

should

be

inspected

and

repaired

or

replaced

when

necessary

(see

section

6j0).

4.3

B

lowers

a.

Cleaning

—

Over

a

period

of

time,

ashes

or

dust

may

col¬

lect

on

the

blades

of

both

the

combustion

blower

and

con¬

vection

blower.

Periodically

the

blowers

should

be

vacuumed

FIGURE

10

clean

as

these

ashes

can

impede

performance.

Creosote

can

also

accumulate

in

the

combustion

blower.

This

needs

to

be

brushed

clean.

The

convection

blower

is

accessed

by

removing

the

stove's

left

side

panel

and

the

combustion

blower

is

accessed

through

door

C

(see

figure

10).

NCH'E:

Be

careful

when

cleaning

not

to

dlsMge

balancing

clip

on

convection

blower,

or

bend

fan

blades.

Some

stove

owners

lightly

spiay

an

anti-creosote

chemical

on

the

fire

to

help

reduce

creosote

formation

within

the

stove.

b.

Oiling

—

BkMer

manufacturers

suggest

oillr>g

annually.

See

figure

11

for

lubrication

points.

Use

SAE

20W

oil.

4.4

C

himney

Cleaning

a.

Creoeote

Formation—When

wood

Is

burned

slowly,

It

pro-

di>ces

tar

and

other

organic

vapors

which

combine

with

ex¬

pelled

moisture

to

fomi

creosote.

The

creosote

vapors

con¬

dense

in

the

relatively

cool

chimney

flue

of

a

newly

started

fire

or

from

a

slowly

burning

fire.

As

a

result,

creosote

residue

accumulates

on

the

flue

lin¬

ing.

When

ignited,

this

creosote

makes

an

extremely

hot

fire

which

may

damage

the

chimney

or

even

destroy

the

house.

Despite

their

high

efficiency,

pellet

stoves

often

accumulate

creosote

under

normal

conditions.

b.

Ry

Ash

—

This

accumulates

in

the

horizontal

portion

of

an

exhaust

run.

Though

non-combustible.

It

may

impede

the

normal

exhaust

function.

It

should

therefore

be

periodical¬

ly

removed.

c

Inspection

ar>d

Removal

—

The

chimney

connector

and

chimney

should

be

inspected

at

least

monthly

during

the

heating

season

to

detemine

if

a

creosote

or

fly

ash

buildup

has

occurred.

If

creosote

has

accumulated,

it

should

be

removed

to

reduce

file

risk

of

a

chimney

fire.

Inspect

toe

system

at

the

stove

connection

and

at

the

chimney

top.

Cooler

surfaces

tend

to

build

creosote

deposits

quicker,

so

it

is

important

to

check

toe

chimney

from

the

top

as

well

as

from

the

bottom.

The

creosote

should

be

removed

with

a

brush

specifically

designed

for

the

type

of

chimney

in

use.

A

chimney

sweep

can

perform

this

service.

H

is

also

recommended

that

before

each

heating

season

the

entire

system

be

profossionally

in¬

spected,

cleaned,

and

repaired

if

necessary.

5.0

TROUBLE-SHOOTING

GUIDE

When

your

stove

acts

out

of

the

ordinary,

the

first

reaction

is

to

call

for

help.

This

guide

may

save

time

and

money

by

en-

abiing

you

to

solve

simple

problems

yourself.

Problems

can

be

due

to

only

tour

factors:

1)

poor

fuel;

2)

poor

operation

or

maintenance;

3)

poor

installation;

4)

factory

defect.

Vbu

can

usually

solve

those

related

to

1

and

2.

Your

dealer

can

solve

those

in

3

and

4.

Refer

to

figures

11,12,

and

13

to

help

locate

indicated

parts.

REMINDER;

Pull

plug

before

servicing,

unless

otherwise

instructed.

5.1

Fuel

Will

Not

Feed

1.

Check

tor

fuei

in

hopper.

See

section

3£b.

If

stove

runs

out

of

fuel,

pellets

will

not

toed

once

hopper

is

reloaded

until

auger

fills

with

pellets.

This

takes

several

full

turns

of

the

auger.

2.

Push

“auger”

button.

3.

Checktoraugerjam.Vbucanhearaugerrrutorworkatleast

every

15

seconds.

If

motor

is

working

and

auger

is

not,

con¬

tact

your

dealer.

4.

If

auger

motor

is

not

working,

and

there

is

power

to

the

system

(green

light

is

on)

high

temp

or

auger

thermodisk

may

be

stuck

in

wrong

position.

Check

for

continuity

and

tap

lightly.

If

problem

persists,

call

dealer.

5.2

Fire

Goes

Out

(assuming

auger

Is

feeding

and

there

is

ample

fuel

In

hopper

and

bumpot)

1.

Check

for

blockage

in

combustion

air

inlet,

burnpot

and

exhaust.

2.

Restart

fire,

adjust

toed

rate

upwards.

Large

pellets,

near

or

above

the

recommended

size,

feed

more

slowly.

A

fire

sometimes

CAN

NOT

be

maintained

on

“1"

or

thermostat

setting.

When

the

fire

goes

out,

a

thermodisk

shuts

off

the

auger

when

the

unit

cools.

If

this

problem

recurs,

either

ch»ige

to

Va"

pellet

fuel

or

use

only

manual

setting

and

do

not

set

toed

rate

below

Vh

lbs./hr.

3.

Check

to

see

if

combustion

blower

is

operating.

SACXVEW

FIGURE

11

5.3

Smokey

Rre

(see

section

3.6

first)

(reddish

flame,

soot

deposits

on

door

glass)

1.

Oieck

door

and

door

glass

gasket.

Door

should

be

tightly

sealed.

Replace

gasket

if

necessary.

2.

Check

that

bumpot

is

installed

properly

and

holes

are

not

plugged.

a

Check

for

blockage

In

combustion

air

Inlet

and

exhaust.

4.

Check

quality

of

fuel

(see

section

31).

5.

Ac^ust

slide

damper

(see

section

3£)

5.4

Pellet

Feed

Rate

Mrles

From

Setting

1.

Check

“manuaWhermostat"

setting.

On

‘Ihermostat”

stove

will

operate

at

60%

of

selected

burn

rate.

2.

Feed

rate

settings

are

approximate.

You

can

expect

minor

variations.

a

Different

size

pellets

feed

at

different

rates

amplifying

variation.

4.

Potentiometer

problem.

Contact

dealer.

5.5

No

Power

1.

Check

power

supply

to

stove.

5.6

Blower

Will

Not

Operate

Properly

1

.

Check

power

supply.

2.

Check

blower

thermodisk

with

continuity

tester.

a

Clean

and

oil

blowers.

4.

When

“on”

switch

is

pushed

at

stah-up,

convection

fan

turns

on

low.

Pushing

"auger”

button

sets

this

blower

at

proper

speed.

5.7

Noisy

Operation

1.

Identify

source

of

noise

(I.e.

which

motor).

2.

Check

tension

of

blower

mounting

screws

If

vibrating

noise.

a

Check

for

dirty

or

unbalanced

Impreller

wheel

on

blowers

if

clanging

noise.

4.

Oil

blowers

with

SAE

2DW

oil.

a

Readjust

convection

blower

speed

(pellet

feed

control

knob),

if

harmonic

vibration.

sioEci/raMV

FIGURE

12

PAGES

6.0

REPLACEMENT

PARTS

Ff

Breckwell

parts

need

replacement,

we

suggest

you

contact

your

dealer.

Hem

Sprirtg

Hartdle

Door

Glass

Window

Clips

Door

Gasket

(live

feet)

Window

Ga^^

(five

feet)

Cfe:iiit

Board

&

Sp^

Control

Convection

Blower

Con^Histion

Blower

Auger

Gear

Motor

High

Temp

Thwmodisk

(T21)

Auger/Blower

Thermodisk

(722)

Bum

Pol

Breckwell

Maintenance

Tools

(A

or

B)

Furnace

Cement

(2-oz.)

Optional

Hems

for

\bur

Breckwell

Vertical

installation

KH

<P24FS)

Brass

Flashing

Trim

(P24I)

Decorative

Etched

OMr

Glass

Designer

Colors

22-Caral

Gold

Plated

Covi4

Adjustable

Hearth

Extension

(P24I)

Decor

Top

(P24I)

WIRING

DIAGRAM

TCUOfr

PAGE

9