Bravo OS V12 Manual de usuario

User Interface Manual

Rev 011520

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Contents

BRAVO OS V12 Version Changes 7

v12.01.XXX 7

Cart Assembly 10

Optional Tray Assembly 14

Unpacking the Machine 15

Setting up the Machine 15

Install the Machine User Interface and X-Beam End Caps 18

Machine Overview 19

Software Activation & Deactivation 20

Lite 20

Product Activation 20

Product Deactivation 21

Machine Connections 22

Do Not Share Networks 22

Connecting the Power Cables 22

Connecting the Network Cable 23

Selecting The Connection 24

Powering Up the Machine 25

Initial Power Up Sequence 25

Upper Threading 26

Threading the Machine for the First Time 26

Quick Thread Change 28

Upper Thread Path 30

Bobbin Threading and Tensioning 34

Removing the Bobbin Case 34

Cleaning the Bobbin Case 34

Inserting a New Bobbin in the Bobbin Case & Checking the Tension 35

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Bobbin Case Tension Gauge 36

Inserting the Bobbin Case 39

Initial Maintenance 40

User Interface 41

Main Screen Overview 41

Machine Status 42

Loading A Design 43

Resetting a Design 46

Move & Rotate 47

Moving 47

Rotating A Design 48

Move to Color 48

Move to Stitch 48

Laser Alignment (Design Registration) 49

Color Sequence 51

Setting Up the Thread Tree 52

Setting the Color Sequence 54

Adding Machine Commands to the Sequence 56

Hoop Selection 58

Choosing the Appropriate Hoop for the Job 59

Material Thickness 61

Selecting a Material Thickness 61

Adjusting Material Thickness 62

Machine Speed 64

Settings 66

Bobbin Detect 66

Wide Angle Driver Color 66

Presser Foot Adjustment 67

Maintenance 67

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Advanced Settings 68

Advanced Settings Button 68

Connections 68

Restart in BRAVO OS Advanced Interface 68

Machine Reset 69

Check for Update 69

Deactivate Product 69

Hooping 70

Adjusting the Hoop Tension 70

Hooping the Garment or Fabric 72

Hooping Tips 74

Attaching or Moving the Hoop Support Arms 75

Attaching the Hoop Support Arms 75

Removing the Hoop Support Arms 77

Adjusting the Spring Clips 77

Loading a Hoop onto the Machine 78

Adjusting the Presser Foot 79

Keypad Operations 81

One Touch Controls 81

Key Combinations 82

LED Indicator 85

Needle Types and Replacements 86

Replacing a Needle 86

Choosing a Needle 87

Sewing Caps 90

Selecting the Wide Angle Driver and Hoop 90

Installing & Removing the Wide Angle Driver 91

Red Wide Angle Driver Cap Support Wings (Option) 95

Adjusting the Red Wide Angle Driver 100

Hooping a Cap on the Conventional Cap Frame 103

Hooping a Cap on the Wide Angle Cap Frame 108

Loading/Removing a Hoop with the Wide Angle Driver 117

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Digitizing for Caps 119

Sew Settings for Caps 122

Adjusting the Presser Foot for Caps 122

Centering a Design on a Cap 123

Maintenance 126

Wide Angle Driver Maintenance 126

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stored in a retrieval system, or transmitted in any form or by any means

(electronic, mechanical, photocopying, recording or otherwise) without pri-

or written approval from the author. The author reserves the right to revise

this publication and to make changes in it at any time without obligation

of the author to notify any person or organization of such revisions or

changes.

All precautions have been taken to avoid errors or misrepresentations of

facts, equipment, or products. However, the manufacturer does not assume

any liability to any party for loss or damage caused by errors or omissions.

The machine technology is protected by - but not limited to - the following

patents:

• Pat. US 6,445,970 B1

• Pat. US 6,823,807

• Pat. CH 693569 A5

• Pat. US 6,736,077 B2

• Pat. US 6,732,668 B2

• Pat. US 6,871,605

• Pat. US 6,983,192 B2

• Pat. US 7,308,333 B2

• Pat. US 7,513,202

• Pat. US 8,851,001 B2

• Pat. US 9,702,070

• Other patents pending

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BRAVO OS V12 Version Changes

v12.01.XXX

• Simplied user view along with tradition BRAVO OS view. This is

optimized for a touch screen Windows device.

• Time based maintenance (this is done while in the simplied user

view in BRAVO OS)

• Simplied hoop selection by hoop type categories. For example:

square hoops, round hoops, etc. (Simplied user view in BRAVO

OS)

• Simplied acti-feed selection by just selecting a product type. For

example: if the user is sewing a polo shirt they can just select the

t-shirt in product type in the simplied user view in BRAVO OS.

• Simplied position screen. User can easily do things like rotate a

design 180 degrees by just a single click (Simplied user view in

BRAVO OS)

• Simplied load design window (Simplied user view in BRAVO OS)

• Simplied color sequence window. This also includes a color se-

quence repeat function. This can be applied when doing applica-

tions like step and repeat (Simplied user view in BRAVO OS)

• Thread break sensor calibration tool. This allows you to ne tune

the thread break sensor so that false thread breaks can be eliminat-

ed (Advanced Interface view in BRAVO OS)

• New colorized status bar. This allows the user to see from a dis-

tance what is going on with each machine without walking over to

the PC screen (Simplied user view in BRAVO OS)

• Presser foot adjustment button (Simplied user view in BRAVO OS)

• Removed the monthly maintenance from the recommended initial

maintenance steps.

• Security Updates

• Bobbin tension changes

• The machine may automatically slow for longer stitch movements in X,

Y, or now Z. Longer stitches, as well as higher thread feed values, may

affect speed.

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• Stitches in complex lls will no longer be removed upon rotation in OS.

• Corrected machine head up timeout issue.

• Corrected an issue that would allow the machine to move X/Y while the

needle was in the fabric.

• Resolved an issue that would occasionally cause a machine to fall ofine

from the software when a maintenance procedure was ignored.

• As of this update, the user must check for updates. No automatic noti-

cation will be presented.

• Corrected an issue that would cause the orientation of the design or

design elements on screen to be different than the design being sewn.

• Moving the hoop in X after a trace will no longer cause the hoop to

also move in Y.

• If closed early, the software will not prevent the user from launching

the software again.

• Corrected issue where acti-feed setting would change after a larger

number of color changes.

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• Added hoops:

• Allied Hoops:

• 7.0” x 6.5” (17 x 16 cm)

• 6.0” x 5.5” (15 x 14 cm)

• 3.5” (12 cm) round

• 5.9” (15 cm) round

• 7.1” (18 cm) round

• Mighty Hoops:

• 16.625” x 17.25” (41.3 x 43.8 cm)

• 10” x 5” (25.4 x 12.7 cm)

• 6” x 9” (15.25 x 22.86 cm)

• 12” x 15” (30.5 x 38.1 cm)

• 4.25” x 16” (10.8 x 40.6 cm)

• 19” x 10” (48.25 x 25.4 cm)

• 16” x 14” (40.6 x 35.6 cm)

• Slim Line 2:

• 6.5” x 6.5” (16.5 x 16.5 cm )

• 8” x 5” (20.3 x 12.7 cm)

• Slim Line 1:

• Hat Side Right Clamp

• Hat Side Left Clamp

• Red Driver

• Back of Cap Clamp XL

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Cart Assembly

Item Qty. Description

1 1 Upper Support

Shelf (Tabs Up)

2 1 Lower Support

Shelf (Tabs Flat)

3 2 Cart Leg

4 2 Swivel Caster

5 2 Swivel Caster with

Lock

6 16 M5 Button Head

Screw

7 16 M6 Socket Head

Screw

8 16 M6 Split Lock

Washer

9 16 M6 Fender Washer

The cart (Melco PN: 34262) consists of the items assembled as shown in

the gure to the right. This assembly requires a 3mm and 5mm hex wrench

included in your Operator’s Kit.

Note: If you did not purchase the cart option with your machine, you will

nd a bench top pad (Melco PN: 33423) in the options box. Please ensure

that you place the machine on this pad to secure the machine.

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