Branson MPSG-500 Manual de usuario

User Manual

MPSG-500

MPSG-1000

Smart Solar Power System

Built In Lithium Battery & MPPT Solar Controller

Thank you for choosing our MPSG power system. Carefully read this user manual

before installing or using the product, taking careful note of all safety advice. Please

also keep this manual for future reference.

Contents

●MPSG Product Features--------------------------------------------------- 01

●Safety-------------------------------------------------------------------------- 01

●Operating Instructions----------------------------------------------------- 02

●Icon Description------------------------------------------------------------- 03

●LCD Display------------------------------------------------------------------- 04

●LCD Display Icons----------------------------------------------------------- 04

●Battery Information-------------------------------------------------------- 05

●Load Information----------------------------------------------------------- 05

●Audible alarm warnings-------------------------------------------------- 05

●System connection diagram--------------------------------------------- 06

●Function Button ⑬ and ON/OFF Button ⑫----------------------- 06

●Function Settings----------------------------------------------------------- 07

●DC Output Indicator------------------------------------------------------- 08

●DC Connection-------------------------------------------------------------- 08

●Solar Connection----------------------------------------------------------- 09

●Error code and solution--------------------------------------------------- 09

●Technical Specifications--------------------------------------------------- 10

MPSG Product Features

●Double CPU intelligent control technology

●Pure sine wave AC output for sensitive equipment

●Lithium battery pack built in

●Convenient 5VDC-USB and 12VDC output ports

●Digital LCD visual display

●Overcharge and over-discharge protection

●Replaceable lithium battery

●Quiet, intelligent fan

●High efficiency MPPT solar controller

●MC4 standard solar connectors

●3 pin South African socket outlets

●Mains, Solar and Power Saving modes

●Portable with carry handle

●Independent DC outlets –charge or power USB/DC devices even when the

main machine is off

Safety

●Do not use in a damp, dusty, or corrosive environment

●Do not cover air vents to ensure proper cooling

●Do not attempt to service the machine. Battery replacement and fault

diagnostics must be done by a qualified technician

●Be aware of the potential risk of high voltage inside the unit.

●Even if the system is disconnected from mains power it may still be live (230v).

●Never plug in appliances that exceed the MPSG power rating (eg. kettles, hair

dryers, vacuum cleaners, etc.)

●Some inductive load equipment- (motors, laser printers, etc.) have start-up

power requirements two to five times their normal capacity.

●Battery charging can be from AC mains or Solar power or a combination of

both. If charging via a generator the generator needs to be started and running

stable before connecting to the MPSG input ④.

-1-

Operating Instructions

●Use the supplied kettle cord to connect from an Eskom wall socket (230V) to the

AC INPUT ④ on the side of the machine (see side panel diagram icon ④

●Move the BATTERY SWITCH ① on the side of the machine up to the “ON”

position. The machine will come on and begin its set up.

●If AC power is not available from the Eskom socket, then the machine will not

automatically start up. In this case move the BATTERY SWITCH ① on the side of

the machine up to the “ON” position and press the red power button ⑫ until it

beeps. The machine will start up and function on battery power. Once AC power

returns the machine will stay on and recharge automatically.

●A multi plug and/or extension cable can be used to connect several devices to

the outlets ③ at the side of the machine. Ensure the total power requirement

for your devices/appliances does not exceed the MPSG rating. High powered

items like hair dryers, kettles, irons, microwaves, vacuum cleaners, etc. will cause

overload and could severely damage the CPU. Damage caused by excessive

overloading is not covered under the warranty.

●Once plugged in, turn on your devices/appliances in sequence, starting with the

biggest load first.

●The system will charge the battery automatically and power your appliances

using solar or mains electricity. When fully charged, the battery capacity display

shows five bars and maintains a float charge. (NB. the use of solar panels ⑤ is

optional.)

●If a power cut happens the machine immediately switches to battery power. 4

beeps warn the unit has switched to battery power. The default setting is for the

machine to then stay silent.

●An audible beeping warns when the battery is low. The machine will

automatically shut down soon after this. When AC power is restored the MPSG

will automatically start up and recharge the batteries. Draining the battery to the

point of shutting down, however, is not recommended. Always aim to recharge

before the battery is drained beyond 70% (and less if possible) for longer overall

battery life.

●The MPSG is not designed for connection to a DB board.

●The intelligent cooling fan ② will remain in QUIET MODE and will only increase

if the unit is in a hot environment and the internal temperature exceeds 45º C

●If the machine is not being used for a prolonged period disconnect AC ④ and

move the DC breaker ① on the side of the machine down to the “OFF” position

●Refrain from pressing the blue function button ⑬ unless you have read and

understood the function settings. Changing from the default setting 1 may lead

to unnecessary battery drain and decreased lifespan.

-2-

Icon Description

①-- Battery On/Off DC Switch ②-- Intelligent Cooling Fan

③-- AC Output: SA Plug Outlets (Max. 10A) Pure Sine

④-- AC Input: Connect to mains AC with supplied Kettle Cord

⑤-- Solar Input (MPPT): + / - MC4 Solar connectors

⑥-- LCD display ⑩-- 12VDC output

⑦-- Solar Charge indicator ⑪-- 5VDC USB output

⑧-- DC Output Indicator ⑫-- ON/OFF button

⑨-- 5VDC &12VDC ON/OFF switch ⑬-- Function button

-3-

LCD Display

The display provides the following information:

Input/Output Voltage: Power Frequency (Hz): Operation/Function Mode (01,02 or 03):

230V AC Supply On/Off: Inversion Mode: Battery Capacity: Load Capacity: Battery

Mode Beep (Speaker) On/Off: Fault Symbol

LCD Display Icons

Mains Supply Icon –The MPSG is connected to a live

230V Ac mains supply ④

AC-DC icon –The MPSG is inverting from 230V AC

to 12/24V DC to charge the battery

DC-AC icon - The MPSG is inverting from 12/24V DC

battery power to supply the 230V AC outlets ③

Icon visible - 4 beeps sound when AC mains power cuts and

the MPSG switches to battery power. It will then stay silent.

Icon NOT visible - 4 beeps sound every 15 seconds when AC

mains power is off and the MPSG is on battery power.

Speaker Icon/beeping can be switched ON/OFF by

pressing the function button for 1 second and then

releasing

Fault Icon

-4-

Battery Information

Lithium Battery

MPSG-500 12V

MPSG-1000 24V

Blinking Bar

＜9.7V

＜19.4V

Solid Bar

9.7～10.4V

19.4～20.8V

Solid Bars

10.4～10.7V

20.8～21.4V

Solid Bars

10.7～11.2V

21.4～22.4V

Solid Bars

11.2～11.6V

22.4～23.2V

Solid Bars

＞11.6V

＞23.2V

Load Information

0%～25%

25%～50%

50%～75%

75%～100%

Overload –AC Power requirement exceeds MPSG rating

Audible alarm warnings

Equipment running on battery

pack (mute speaker visible on lcd

screen)

Default setting - beep warns only when

MPSG first switches to battery power and

then stays silent

Equipment running on battery

pack (mute speaker NOT visible

on lcd screen)

Beep warns when MPSG switches to

battery power and then continues every

15 seconds

Battery high voltage alarm

Beep 4 times per second

Battery low voltage alarm

Beep 2 times per second

Over temperature alarm

Beep for 2 seconds; Pause for 1 second

-5-

System connection diagram

Function Button ⑬and ON/OFF Button ⑫

Mute

Beeping

Press Function Button ⑬for 1 second and release. Single

beep confirms selection. Speaker symbol appears on

screen. Beep is permanently disabled.

Activate

Beeping

Press Function Button ⑬ for 1 second and release.

Double beep confirms selection. Speaker symbol

disappears from screen. Beep warning is activated.

⑬

Function

Button

Mode

Settings

Keep Function Button ⑬ pressed for at least 5 seconds

and settings will scroll on the screen. When the desired

setting appears, release the button to take effect.

Mains Priority

Mode

Mains - Battery

Saving Mode

Battery Priority

Mode

01 SET

02 SET

03 SET

⑫

ON/OFF

Button

Starting

Press ON/OFF Power Button ⑫ and release

when you hear the beep. The MPSG begins its

startup cycle.

Power Off

Press ON/OFF Power Button ⑫and release

when you hear the internal relay close. The

MPSG will shut down output.

-6-

Function Settings

Keeping the function button pressed for more than 5 seconds will scroll through the 3

available settings. When the desired setting appears, release the button and the unit

will change to that setting. However, we strongly advise not changing from mode 1 or

2 for the reasons listed in section 3 below.

SET

MAINS PRIORITY MODE. This is the preferred mode, and we advise using this

setting in all circumstances. Under normal operation, power from the grid will

supply the load and, at the same time, maintain the battery charge. When there

is a power cut the MPSG will immediately switch to battery power providing high

quality, pure sine wave electricity to the AC outlets ③ and your connected

appliances. When power is restored, the battery will recharge. If a solar panel is

connected the unit will automatically use any available solar to charge the battery

and run appliances, even when AC power is available.

SET

MAINS MODE WITH BATTERY SAVING DURING POWER CUTS. Under normal

operation, power from the grid will supply the load and, at the same time,

maintain the battery charge. When there is a power cut the MPSG will

immediately switch to battery power providing high quality, pure sine wave

electricity to the AC outlets. If, during a power cut, no power is needed at the AC

outlets ③ e.g., no appliances are plugged in or are switched off, then the MPSG

will detect no power requirement and automatically switch the AC output to zero.

This state requires no power inversion and cuts battery energy consumption to its

lowest. Every 10 seconds the machine will pulse 230V to the AC outlet and if a

power requirement is detected then AC will resume and stay on for as long as

required. If, at any time, the load requirement drops to zero again, the AC will

turn off and resume pulsing every 10 seconds.

SET

BATTERY PRIORITY MODE. This mode should only be set if the user wants to

prioritize solar charging and not use any AC mains input. However, it is

recommended to always use MODE 1 - MAINS PRIORITY MODE, even if you have

solar connected because, in MODE 1, the MPSG will still use solar charging but

ensures the battery is not deeply drained in cloudy conditions or at night. It does

this by using AC to keep the battery topped up. Repeated, unnecessary draining

of the battery to very low levels in MODE 3 will reduce its overall lifespan. MODE

1 avoids this situation while still utilizing solar power to its maximum. The only

situation where MODE 3 would be useful is where the load requirement is

relatively small so that it only drains the battery by a small margin overnight and

has enough solar power during the day to completely recharge the battery before

the next overnight use.

-7-

DC Output Indicator

Yellow

DC Load

Indicator

⑧

Stable Light

DC output voltage normal

Fast Flashing

DC current overload or short circuit

Slow Flashing

DC output voltage low

No Light

DC output power off

DC Connection

The USB 5VDC ⑪ and 12VDC ⑩ Output sockets can be switched on independently

and used even when the main machine (AC output) and lcd screen are switched off.

●To use the 5VDC ⑪ and 12VDC ⑩ Output sockets when the main machine

and lcd screen are switched off make sure the battery switch ① at the side

is ON, illuminating the yellow DC Load light ⑧. The DC Output switch ⑨

on the front panel should also be switched ON.

●The DC Output switch ⑨ controls power to the DC outlets. Even when the

main machine and lcd screen are running, the DC outlets can be isolated and

switched ON and OFF using this switch ⑨.

●The two 5VDC ⑪ USB ports provide a maximum current of 1 amp each i.e.,

2 amps in total combined.

●The two 12VDC ⑩ ports provide a maximum current of 1 amp each i.e., 2

amps in total combined.

●Before connecting any electronics, confirm your DC load current does not

exceed the output rating of the DC port.

●Ensure the connecting plug type and polarity match the output port.

Reversed polarity or any short circuit can damage the equipment.

-8-

Solar Charge Indicator

Green

Charge

Indicator

⑦

Stable Light

MPPT Average Charge Mode

Fast Flashing

MPPT Charge Mode

Slow Flashing

MPPT Float Charge Mode

No Light

MPPT Standby

Solar Connection

The MPSG has a highly efficient MPPT solar controller. Connecting a solar panel

charges the battery and provides longer run times during power outages.

●Before connecting a solar panel, the On/Off DC Switch ① on the side of

the MPSG machine should be in the off position

●Ensure the correct panel voltage is used (determined by the voltage of your

MPSG machine). The solar panel open circuit voltage should be 1.5 to 1.7

times the MPSG rated voltage.

●The MPSG 500 is a 12v machine meaning a solar panel open circuit voltage

of 18 –20V is needed. Do not exceed 300W total power.

●The MPSG 1000 is a 24v machine meaning a solar panel open circuit voltage

of 36 –40v is needed. Do not exceed 600W total power.

●Use the right diameter wire based on panel output and distance from the

MPSG.

●Connect the panel to the Solar Input ⑤ + / - MC4 connectors. Make sure

to double check the correct polarity (solar panel positive output to MPSG

positive input and solar panel negative output to MPSG negative input).

Incorrect or reversed polarity may damage the solar controller.

●An in-line circuit breaker/fuse should be used between the solar panel and

MPSG to isolate incoming power from the panel to the machine. Once the

solar panel is connected to the machine the in-line circuit breaker can be

switched on. The On/Off DC Switch ① on the side panel of your MPSG can

then also be switched on. Reverse this procedure when disconnecting a

solar panel.

-9

Error code and solution

Error

code

Fault

Solution

Overcurrent of MOSFETS board

Contact sales if issue persists after

restarting

Output short circuit

Check connected appliances for

overload or short-circuit

Appliance Overloaded

Check appliance wattage is within

MPSG rating. Remove unnecessary

load

Internal Over-Temperature

Check fan operation. Make sure

cooling air vents are not blocked

Battery Overvoltage

Make sure battery connection and

configuration are correct

Battery Undervoltage

Make sure the battery is fully charged

and not degraded. Replace battery if

needed

Transformer to heatsink cable

reversal on power board

Contact sales if issue persists

Start Protection for low output

voltage

Contact sales if issue persists after

restarting

-10-

Technical Specifications

MODEL

MPSG-500

MPSG-1000

Rated Power

500W

1000W

Voltage

12V

24V

Built In Lithium Battery

600Wh

1200Wh

INVERTER

Output

Pure Sine Wave

Input Voltage Range

140-275VAC

Input Frequency

45 –65 Hz

Output Voltage

220VAC

Output Frequency

50Hz

MPPT SOLAR CONTROLLER

Charging Voltage Range

10-25VDC

20-50VDC

Max PV Power

300W

600W

Floating Charge Voltage

13.7VDC

27.4VDC

Rated Charge Current

20A MPPT

MPPT Efficiency

≥99%

DC OUTPUT PORTS

5VDC Output (USB)

2↑ MAX 2A

12VDC Output

2↑ MAX 2A

PHYSICAL

Heat Dissipation

Quiet Intelligent Fan

Display

Digital LCD

External Size: W*D*H

42 x 22 x 27 cm

43 x 23 x 33

Package Size: W*D*H

51 x 30 x 36 cm

52 x 31 x 40

Weight

16 KG

23 KG

Branson Holdings (PTY) Ltd.,

T/A Smart Power Systems

Ashwood Centre, Cape Town

E: Bransonholdings@gmail.com

-11-

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