Branson Sonifier SLPt Manual de usuario

Sonifier® Cell Disruptor

Model SLPt

User’s Manual

EDP 100-214-252

Rev. A

BRANSON Ultrasonics Corporation

41 Eagle Road

Danbury, Connecticut 06813-1961 U.S.A.

(203) 796-0400

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stipulated by RoHS in its current version of 1/27/03

100-214-252 Rev. A April 2004

Manual Change Information

At Branson, we strive to maintain our position as the leader in ultrasonics plastics joining,

cleaning and related technologies by continually improving the designs, circuits and com-

ponents in our equipment. These improvements are incorporated as soon as they are devel-

oped and thoroughly tested.

Information concerning any improvements will be added to the appropriate technical doc-

umentation at its next revision and printing. Therefore, when requesting service assistance

for specific units, note the Release information found on the cover of this document, and

refer to the printing date which appears in the lower right corner of this page.

Patents and Copyright

Manual part number: EDP 100-214-252, Initial Release printed August 2003.

Branson Ultrasonics Corporation equipment is manufactured under one or more of the fol-

lowing U. S. Patents:

4,249,986; 4,315,181; 4,363,992; 4,551,690; 4,651,043; 4,786,356; 4,973,876; 5,095,188;

5,435,863.

Note: Sonifier®is a registered trademark of Branson Ultrasonics Corporation, Danbury,

Connecticut, U.S.A. Other trademarks and service marks respectfully mentioned herein are

held by their respective owners.

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Sonifier®Cell Disruptor

Model SLPt

User’s Manual

EDP 100-214-252

Initial Release

Forward

Congratulations on your choice of a Branson Ultrasonics Corporation system!

The Branson Digital Sonifier®systemis the newest generation ofproduct using this sophis-

ticated technology for a variety of customer applications. This manual should be kept with

the system.

Thank you for choosing a Branson product!

Introduction to this manual

This manual is arranged into seven structured chapters which will help you find the infor-

mation you may need to know to safely handle, install, set up, program, operate, and/or

maintain this product. Additional information is provided in several Appendix chapters.

In the event you require additional assistance or information, please contact our Product

Support department (see ’How to Contact Branson’ op pagina 5 for information on how to

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100-214-252 Rev. A

For Your Notes

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SLPt Cell Disruptor

User Manual

100-214-252 Rev. A -1

Chapter 1: Safety and Support

1.1 Safety Considerations - - - - - - - - - - - - - - - - - - - - - - - - - -1 - 1

1.2 General Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - -1 - 2

1.2.1 Intended Use of the System - - - - - - - - - - - - - - - - - - - - - -1 - 2

1.2.2 Safety Measures and Guards- - - - - - - - - - - - - - - - - - - - - -1 - 2

1.2.3 Safe Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - -1 - 3

1.2.4 Setting Up the Workplace- - - - - - - - - - - - - - - - - - - - - - - -1 - 3

1.3 Regulatory Compliance - - - - - - - - - - - - - - - - - - - - - - - - - -1 - 4

1.4 Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1 - 5

1.5 How to Contact Branson - - - - - - - - - - - - - - - - - - - - - - - - -1 - 6

1.5.1 Before Calling Branson for Assistance - - - - - - - - - - - - - - - - -1 - 6

Chapter 2: Introduction to the SLPt Cell Disruptor

2.1 Overview of SLPt Cell Disruptor - - - - - - - - - - - - - - - - - - - - -2 - 1

2.2 Controls and Commands - - - - - - - - - - - - - - - - - - - - - - - - -2 - 2

2.2.1 SLPt Cell Disruptor Keypad/Display Description- - - - - - - - - - - - -2 - 4

2.2.2 Back Panel Connections - - - - - - - - - - - - - - - - - - - - - - - -2 - 5

2.3 System Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2 - 6

Chapter 3: Delivery and Handling

3.1 Delivery and Handling - - - - - - - - - - - - - - - - - - - - - - - - - -3 - 1

Chapter 4: Installation and Setup

4.1 Installation Checklist - - - - - - - - - - - - - - - - - - - - - - - - - - -4 - 1

4.2 System Block Diagram - - - - - - - - - - - - - - - - - - - - - - - - - -4 - 2

4.3 System Component Description - - - - - - - - - - - - - - - - - - - - -4 - 2

4.3.1 Standard Components - - - - - - - - - - - - - - - - - - - - - - - - -4 - 2

4.3.2 Tools- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4 - 3

4.4 Assembling the Equipment - - - - - - - - - - - - - - - - - - - - - - - -4 - 6

4.4.1 Setup Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - -4 - 6

4.4.2 Connecting Microtips, and Converters - - - - - - - - - - - - - - - - -4 - 7

4.5 Input Power Requirements - - - - - - - - - - - - - - - - - - - - - - - -4 - 8

4.6 Electrical Connections to Equipment- - - - - - - - - - - - - - - - - - -4 - 8

Table of Contents

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-2 100-214-252 Rev. A

4.6.1 Power Cord - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4 - 8

4.6.2 User I/O Connection - - - - - - - - - - - - - - - - - - - - - - - - - -4 - 9

4.7 Guards and Safety Equipment - - - - - - - - - - - - - - - - - - - - - -4 - 9

4.8 Ultrasonic Test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 - 10

Chapter 5: Technical Specifications

5.1 Technical Specifications - - - - - - - - - - - - - - - - - - - - - - - - -5 - 1

5.2 Physical Description - - - - - - - - - - - - - - - - - - - - - - - - - - -5 - 2

5.3 System Performance Benchmark- - - - - - - - - - - - - - - - - - - - -5 - 3

Chapter 6: Operation

6.1 Front Panel Controls - - - - - - - - - - - - - - - - - - - - - - - - - - -6 - 1

6.1.1 Power Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6 - 1

6.1.2 Membrane Keypad - - - - - - - - - - - - - - - - - - - - - - - - - - -6 - 2

6.2 Rear Inputs and Connections- - - - - - - - - - - - - - - - - - - - - - -6 - 4

6.3 System Modes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6 - 4

6.3.1 Menu Navigation - - - - - - - - - - - - - - - - - - - - - - - - - - - -6 - 4

6.3.2 Configuration Menu - - - - - - - - - - - - - - - - - - - - - - - - - -6 - 4

6.3.3 Control Menu- - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6 - 5

6.4 Operational Sequence - - - - - - - - - - - - - - - - - - - - - - - - - -6 - 7

6.4.1 SLPt in Continuous Mode- - - - - - - - - - - - - - - - - - - - - - - -6 - 7

6.4.2 SLPt in Time Mode (Either Low, min/sec or High, hr/min) - - - - - - - -6 - 8

6.4.3 SLPt in Time Mode with Pulse (Either Low, min/sec or High, hr/min)- - -6 - 8

6.5 Alarms - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6 - 9

Chapter 7: Maintenance

7.1 Maintenance and Troubleshooting - - - - - - - - - - - - - - - - - - - -7 - 1

7.2 Reconditioning the Converter/Tool Interface - - - - - - - - - - - - - - -7 - 2

7.2.1 Refacing the Mating Surfaces- - - - - - - - - - - - - - - - - - - - - -7 - 3

7.3 Troubleshooting Charts- - - - - - - - - - - - - - - - - - - - - - - - - -7 - 3

7.4 Interconnect Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - -7 - 6

DOC EXPIRES 12PM 9/16/2007. Article or Material must comply with the requirements

stipulated by RoHS in its current version of 1/27/03

SLPt Cell Disruptor Chapter 1: Safety and Support

User Manual Safety Considerations

100-214-252 Rev. A 1-1

Chapter 1: Safety and Support

1.1 Safety Considerations - - - - - - - - - - - - - - - - - - - - - -1 - 1

1.2 General Precautions - - - - - - - - - - - - - - - - - - - - - - -1 - 2

1.2.1 Intended Use of the System - - - - - - - - - - - - - - - - - -1 - 2

1.2.2 Safety Measures and Guards- - - - - - - - - - - - - - - - - -1 - 2

1.2.3 Safe Operation- - - - - - - - - - - - - - - - - - - - - - - - -1 - 3

1.2.4 Setting Up the Workplace- - - - - - - - - - - - - - - - - - - -1 - 3

1.3 Regulatory Compliance - - - - - - - - - - - - - - - - - - - - - -1 - 4

1.4 Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1 - 5

1.5 How to Contact Branson - - - - - - - - - - - - - - - - - - - - -1 - 6

1.5.1 Before Calling Branson for Assistance - - - - - - - - - - - - -1 - 6

1.1 Safety Considerations

CAUTION

!Observe the following safety considerations when operating the Sonifier® SLPt Cell Disrup-

tor®:

• Make sure that the equipment is properly grounded. DO NOT operate if it is not.

• The unit is equipped with a three-conductor cord and three-prong grounding-type plug, and must be

plugged into a three-prong grounding-type wall receptacle. DO NOT under any circumstances remove

the power cord ground prong.

•DO NOT operate the equipment with the cover removed. High voltage is present within the equipment

when connected to plant wiring.

•DO NOT turn on the ultrasonics without the converter and horn attached.

•DO NOT touch the horn or tip when ultrasonics are active. When handling, removing, or attaching a horn

or tip, be sure that the ON/OFF switch is set to OFF. Touching the horn or tip while the unit is on can

result in serious personal injury.

•DO NOT allow the horn or microtip to contact lab stands, beakers, test tubes or similar objects. Microtip

failure may result. Breakage of glassware may result in the loss of a specimen.

•DO NOT operate the equipment at more than 70% amplitude when using a microtip.

• Appropriate eye protection should be worn to prevent possible splash injury.

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Chapter 1: Safety and Support

General Precautions

1-2 100-214-252 Rev. A

1.2 General Precautions

1.2.1 Intended Use of the System

The SLPt Cell Disruptors can be used for:

Sample Prep Cell Lysing

Disaggregation Emulsification

Communition Extraction

Dissolution Sonochemistry

Homogenization Mixing

Synthesis Catalysis

Microencapsulation Hydrolyzation

Degassing Cleaning

Dispersion Disruption

Atomization

With the SLPt Cell Disruptor, you can prepare an emulsion to 0.01 micron, homogenize immiscible liquids,

polymerize some materials, and depolymerize others.

1.2.2 Safety Measures and Guards

This manual contains operation instructions for the SLPt Cell Disruptor. It contains information essential to

the proper use and care of this equipment. The manual contains notes, warnings, and cautions. These are

described as follows:

NOTE

iiProvides information that the reader should follow to prevent inconvenience.

CAUTION

!Advises the user of a hazard that can cause equipment damage or personal injury.

WARNING

!Alerts the reader to a hazard that can result in severe personal injury.

Do NOT disregard a WARNING.

DOC EXPIRES 12PM 9/16/2007. Article or Material must comply with the requirements

stipulated by RoHS in its current version of 1/27/03

SLPt Cell Disruptor Chapter 1: Safety and Support

User Manual General Precautions

100-214-252 Rev. A 1-3

1.2.3 Safe Operation

Setup and Operation instructions are found in Chapter 6 of this manual.

For safe operation, please ensure that all people using this equipment follow those instructions and observe

all CAUTION and WARNING notices.

1. Make sure that the equipment is properly grounded. DO NOT operate if it is not.

2. Do not allow the horn or microtip to contact lab stands, beakers, etc. or horn/microtip failure may

result.

3. Periodically test the equipment as described in 4.8 Ultrasonic Test and 5.3 System Performance

Benchmark.

Although the SLPt Cell Disruptor operates outside the normal range of human hearing, some applications

can create audible noise above 85dB. If an uncomfortable level of noise is present, the operator should wear

ear protection for safe operation.

Appropriate eye protection should be worn when operating the SLPt Cell Disruptor, to prevent possible

splash injury originating in the solution.

WARNING

!Never touch the horn or tip when ultrasonics are active. Touching the horn or tip while the unit

is on can result in serious injury. When you handle, remove, or attach a horn or tip, always

make sure that the ON/OFF switch is OFF.

1.2.4 Setting Up the Workplace

The unit should be positioned away from radiators and heating vents. A fan inside the unit maintains a safe

operating temperature in the power supply by circulating air over the components. Therefore, place the unit

so that the air intake on the bottom of the power supply is not blocked. Periodically, unplug the unit and

clean the air intake underneath the power supply to ensure that dust or dirt is not restricting the flow of air.

If the SLPt Cell Disruptor is to be used for remote operation, ensure that the unit is situated within full view

of the operator, to prevent injury or equipment damage through an accidental or automatic start-up.

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Chapter 1: Safety and Support

Regulatory Compliance

1-4 100-214-252 Rev. A

1.3 Regulatory Compliance

The SLPt Cell Disruptor is designed for compliance with the following regulatory guidelines.

• Code of Federal Regulations, Title 29 Part 1910

• UL61010-A-1

• CSA22.2#1010.1

• European norms EN-61010-1, EN55011, EN61326+A1, EN61000-3-2, EN61000-3-3, EN61000-4-3,

EN61000-4-5, EN61000-4-6, EN61000-4-11, IEC61000-4-2+A1, IEC61000-4-4.

Following the provision of: Low Voltage Directive 73/23/EEC amended by directive 93/68/EEC; EMC

Directive 89/336/EEC amended by directive 91/263/EEC, 92/31/EEC and 93/68EEC.

• FCC part 18

• IEC 529 (IP-65 water resistant for Membrane Keypad)

The SLPt Cell Disruptor is CE compliant.

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