BOSSCO Infinity Manual de usuario
BOSS MODEL INFINITY
PTO AIR COMPRESSOR
OPERATORS, MAINTENANCE
AND PARTS MANUAL
P/N: 307200
06/05/2008 MCM
4
OPERATORS, MAINTENANCE, AND PARTS MANUAL
BOSS INDUSTRIES INFINITY
Operation & Maintenance Section
TABLEOFCONTENTS
Operation& Maintenance Section
Specifications...................................................................................................................... 6
Safety .................................................................................................................................. 7
CompressorTerminology .................................................................................................. 11
Description of Components............................................................................................... 12
Inspection,Lubrication,andMaintenance.......................................................................... 16
Troubleshooting................................................................................................................. 24
Compressor Operation ...................................................................................................... 27
Parts and Illustration Section ............................................................................................. 29
RecommendedSpare Parts ................................................................................................ 36
ServiceQuestionnaire........................................................................................................ 37
Instructional Procedures for Installation ........................................................................... 38
Warranty Section
WarrantyInformation ........................................................................................................ 43
6
SPECIFICATIONS
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SPECIFICATIONS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
Parts List
DESCRIPTIONPART NUMBERQTYITEM
COMPR MTG SYS, INFINITY 45-60-150 SCI8G 0820035311
ELEC SYS, INFINITY 45-60-150 SCI8G 08200355-99912
OIL-AIR-HYD CLNG SYS, INFINITY SCI8G 08200356-99913
CANOPY SYS, INFINITY 45-60-150 SCI8G 0820035414
SHEET
20054-001
11
OF
REV
1
INFINITY 45-60 SCI8G 08
BOSS INDUSTRIES
1761 GENESIS DR.
LA PORTE, IN 46350
N/A
PATH
MATERIAL
G:\Inventor Files\20k\20054-001.dwg
12/3/2007
12/3/2007
DCL
DRAWN
NDD
CHECKED
1=4
D
DESCRIPTION
DWG NO
R
SCALE
SIZE
UNMACHINEDSURFACES
FRACTIONAL
`
1/16
DECIMAL
`
.03
ANGULAR
`
1°
DO NOT SCALE
TOLERANCES
UNLESS NOTED
MACHINEDSURFACES
NOMINALDIM.
0.000 TO 1.000
`
.010
1.001 TO 5.000
`
.015
5.001 TO 10.000
`
.020
10.001 & OVER
`
.025
THIS DRAWING AND ALL ITS
CONTENTS ARE PROPERTY
OF BOSS INDUSTRIES, INC.
AND MUST NOT BE COPIED
OR MADE PUBLIC. IT IS
LOANED AN D IS SUBJEC T TO
RETURN UPON DEMAND . THE
INFORMATION CONTAINED IN
THIS DRAWING IS
CONFIDEN TIAL AND MUST
NOT BE USED, DIRECTLY OR
INDIRECTLY, IN ANY WA Y
DETRIMENTAL TO THE
INTEREST OF BOSS
INDUSTRIES, INC.
PROPRIETARY INFORMATION
34 3/4 in
[882.7 mm]
32 1/4 in
[819.2 mm]
17 3/4 in
[450.9 mm]
6 3/8 in
[163.2 mm]
5 in
[127.0 mm]
19 in
[481.4 mm]
20 1/4 in
[514.4 mm]
DIMENSIONS OF MOUNTING HOLES
REVISION HISTORY
REV DESCRIPTION DATE ENG
1UPDATED 200353 TO REV 1, 200354 TO REV 1 5/22/2008 MCM
7
WARNING
AIR COMPRESSOR SAFETY PRECAUTIONS
Safety is basically common sense. While there are standard safety rules, each situation has its own
peculiarities that cannot always be covered by rules. Therefore with your experience and common
sense, you are in a position to ensure your safety. Lack of attention to safety can result in:
accidents, personal injury, reduction of efficiency and worst of all - Loss of Life. Watch for safety
hazards. Correct them promptly. Use the following safety precautions as a general guide to safe
operation:
Do not attempt to remove any compressor parts without first relieving the entire system of
pressure.
Do not attempt to service any part while machine is operating.
DANGER
Do not operate the compressor at pressure(s) or speed in excess of its rating as indicated in
“Compressor Specifications”.
Periodically check all safety devices for proper operation.
Do not play with compressed air. Pressurized air can cause serious injury to personnel.
Exercise cleanliness during maintenance and when making repairs by covering parts and exposed
openings.
SAFETY
ALLUNITSARE SHIPPEDWITHADETAILEDOPERATORSAND PARTS
MANUAL. THISMANUALCONTAINSVITALINFORMATION FORTHE SAFE
USEANDEFFICIENTOPERATIONOFTHISUNIT. CAREFULLYREAD
THEOPERATORSMANUALBEFORESTARTINGTHEUNIT. FAILURETO
ADHERE TO THE INSTRUCTIONS COULD RESULT IN SERIOUS BODILY
INJURYORPROPERTYDAMAGE.
CHECKTHECOMPRESSORSUMPOILLEVELONLYWHENTHECOMPRESSOR
ISNOTOPERATINGAND SYSTEMISCOMPLETELYRELIEVEDOFPRESSURE.
OPENSERVICEVALVETOENSURERELIEFOFSYSTEMAIRPRESSUREWHEN
PERFORMINGMAINTENANCEONCOMPRESSORAIR/OILSYSTEM. FAILURE
TOCOMPLYWITHTHISWARNINGMAYCAUSEDAMAGETOPROPERTY
AND SERIOUS BODILYHARM.
8
SAFETY
Do not install a shut-off valve between the compressor and compressor oil sump.
DANGER
Do not disconnect or bypass safety circuit system.
Do not install safety devices other than authorized BOSS INDUSTRIES, INC. replacement
devices.
Close all openings and replace all covers and guards before operating compressor unit.
Tools, rags, or loose parts must not be left on the compressor or drive parts.
Do not use flammable solvents for cleaning parts. This can cause the unit to ignite during operation.
Keep combustibles out of and away from the Compressor/Inlet and any associated enclosures.
The owner, lessor, or operator of the Compressor are hereby notified and forewarned that any
failure to observe these safety precautions may result in damage or injury.
BOSS INDUSTRIES, INC. expressly disclaims responsibility or liability for any injury or damage
caused by failure to observe these specified precautions or by failure to exercise that ordinary
caution and due care required when operating or handling the Compressor, even though not
expressly specified above.
DO NOT USE BOSS INDUSTRIES COMPRESSOR SYSTEMS TO PROVIDE
BREATHINGAIR. SUCHUSAGE,WHETHERSUPPLIEDIMMEDIATELYFROM
THE COMPRESSOR SOURCE, OR SUPPLIED TO BREATHING TANKS FOR
SUBSEQUENTUSE,CANCAUSE SERIOUSBODILYINJURY.
BOSSINDUSTRIES,INC.DISCLAIMSANYANDALLLIABILITIESFORDAMAGE
FOR LOSS DUE TO PERSONAL INJURIES, INCLUDING DEATH, AND/OR
PROPERTYDAMAGEINCLUDINGCONSEQUENTIALDAMAGESARISINGOUT
OFANYBOSSINDUSTRIES,INC.COMPRESSORSUSEDTOSUPPLYBREATHING
AIR.
9
SAFETY
A compliment of warning decals is supplied with each unit. These decals must be affixed to the
comressor package in the locations noted in this manual. If for any reason a safety decal is
removed it is the owners responsibility to make sure it is replaced.
10
SAFETY
11
COMPRESSOR TERMINOLOGY
AIR/OILCOALESCER- Performs second stage separation of oil from compressed air feeding
air tools. Sometimes referred to as the separator element.
CFM - Refers to the volume of compressed air being produced, expressed as cubic feet of air per
minute.
COMPRESSOR LUBRICANT - DEXTRON IIIATF.
GPM- Refers to the amount of gallons per minute of hydraulic fluid flowing through the pump.
OILSUMP - The first stage of oil separation from compressed air. Also serves as reservoir area
for compressor lubricant and sometimes referred to as the receiver tank.
PSI - Refers to the operating pressure the system is set up at, expressed as pounds per square
inch.
SAFETYVALVE-Avalve located on the oil sump which opens in case of excessive pressure.
Sometimes referred to as the pop-off or pressure relief valve.
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