Bose Companion 5 Manual de usuario

Reference Number 290177-SM Rev. 03

Service Manual

Companion®5 Multimedia

Speaker System

Electronic Copy Only

CONTENTS

Electrostatic Discharge Sensitive (ESDS) Device Handling .......................................................3

Warranty .............................................................................................................................................3

Product Description ......................................................................................................................... 3

Specifications....................................................................................................................................4

Part List Notes ..................................................................................................................................5

Packaging Part List, Companion®5 Multimedia Speaker System (see Figure 1) ......................6

Figure 1. Companion 5 Multimedia Speaker System Packaging View ................................................6

Bass Module, Exploded View (see Figure 2) ................................................................................7

Figure 2. Bass Module, Exploded View ...............................................................................................7

Electrical Part Lists .................................................................................................................... 8-16

Electrical Part List, Bass Module DSP PCB ............................................................................ 8-15

Electrical Part List, Bass Module I/O PCB ...................................................................................16

Disassembly Procedures ......................................................................................................... 17-18

Audio Test Procedures ............................................................................................................ 19-20

USB Test Procedures .................................................................................................................... 21

Service Manual Revision History .................................................................................................22

CAUTION: The Companion 5 Multimedia Speaker System contains no user-serviceable parts. To

prevent warranty infractions, refer servicing to warranty service stations or factory service.

PROPRIETARY INFORMATION

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

BOSE CORPORATION WHICH IS BEING FURNISHED ONLY FOR

THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT

BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF THE

BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR USED

FOR ANY OTHER PURPOSE.

ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)

DEVICE HANDLING

This unit contains ESDS devices. We recommend the following precautions when repairing,

replacing or transporting ESDS devices:

•Perform work at an electrically grounded work station.

•Wear wrist straps that connect to the station or heel straps that connect to conductive

floor mats.

•Avoid touching the leads or contacts of ESDS devices or PC boards even if properly

grounded. Handle boards by the edges only.

•Transport or store ESDS devices in ESD protective bags, bins, or totes. Do not insert

unprotected devices into materials such as plastic, polystyrene foam, clear plastic bags,

bubble wrap or plastic trays.

Product Description Companion®5

The Companion 5 is a multi-channel multimedia speaker system connecting to personal

computers via a USB 2.0 interface. No additional sound card is required to enjoy 5.1-channel

audio

content from the host PC. The two speaker arrays combined with advanced audio processing

algorithms provide a spacious presentation of stereo content and a compelling experience with

multi-channel content. A control module brings the master volume control, simple touch mute

control and jacks for an auxiliary analog stereo input and headphones.

The Companion 5 system consisting of the following major components:

1. Bass speaker enclosure with Woofer

2. Control Module with an 8-foot (2.4M) cable.

3. Two two-element speaker arrays with integrated cables, uniquely keyed and identified for

left and right locations.

The speaker arrays are mounted on removable speaker stands that are engineered to position

the speakers at the correct height and angle on either side of a computer monitor. The

transducers contained in the speaker enclosures may not be replaced. The speaker grills are

glued in to prevent movement during shipping.

The integrated speaker cable is hard wired into the speaker enclosure and is not removable.

Specifications

Mechanical

Dimensions: Bass Module: 8 5/8 “H x 7 1/8” W x 16 3/4” D

(21.8 x 18 x 42.5 cm)

Satellite Speaker: 9” H x 5 3/4” W x 4” D (22.86 x

14.60 x 10.16 cm)

Control Pod: 2 1/2 “D x 1 1/8” H

(6.35 x 2.79 cm)

Weight: Bass Module: 18.1 lbs (8.2 kg) unpacked

Satellite Speaker (stand

included):

1.8 lbs (.816 kg) each

Packaged System 27 lb (12.3 kg) packed

Finish: Bass Module: Scratch-resistant, satin-finish

vinyl

Satellites: Painted polymer finish

Bass Box: Ported

Bass Box Port Tuning: 50 Hz

Electrical

Power Rating: USA/Canada: 115 VAC 60 Hz

Japan: 100 VAC 50/60 Hz

Euro: 230 VAC 50/60 Hz

Nominal System

Bandwidth:

48 Hz to 18 kHz

Maximum SPL: 102 dBSPL (at normal

listening distance)

Output: Bass: 48Hz – 250Hz

Satellites: 250Hz – 18Khz

USB: USB 2.0 full-speed device with

B-receptacle

Supports 6-channel USB

Audio Device and volume

control and mute USB HID

(Human Interface Device)

controls

Audio device and HID controls

are all supported by standard

USB host firmware

PART LIST NOTES

1. This part is not normally available from Customer Service. Approval from the Field Service

Manager is required before ordering.

2. The individual parts located on the PCBs are listed in the Electrical Part List.

3. This part is critical for safety purposes. Failure to use a substitute replacement with the

same safety characteristics as the recommended replacement part might create shock, fire

and/or other hazards.

4. This part is available as finished goods. Order this part using the product code listed.

5. This part is referenced for informational purposes only. It is not stocked as a repair part.

6. RoHS compliant part - Restriction of Hazardous Substances (RoHS) is a directive of the

European Union which took effect July 1, 2006. The directive is aimed at protecting the health

and environment and mandates that electronics products sold in the European Union must be

essentially void of six hazardous substances: lead, mercury, cadmium, hexavalent chromium,

PBB and PBDE flame retardants.

COMPANION®5 PACKAGING VIEW

Figure 1. Companion 5 Multimedia Speaker System Packaging View

Item Description Part number Note

1 PACKING, FOAM, EPS, RS, BB 298097

2 PACKING, FOAM, EPS 295570

3 REMOTE CONTROL ASSY 295974-001

4 ARRAY/STAND ASSY, RIGHT 300634-001

5 ARRAY/STAND ASSY, LEFT 300635-001

6 PACKING, FOAM, EPS 295570

7 LINE CORD, 120V, PDL DET, BLK

LINE CORD, 100V, DET, NONPVC, BLK

LINE CORD, 230V, UKS, DET, BLK

LINE CORD, 240V, AUS, DET, BLK

LINE CORD, 220V, EUR, DET, BLK

262814-001

286080-001

280138-001

284243-001

280135-001

8 GUIDE, OWNERS, COMP5, 3L 295925

9 CABLE, USB 2.0, TYPE A TO B, 6FT

CABLE, USB 2.0, TYPE A TO B, 10FT

292477-001

292477-002

10 FOOT, RUBBER, PSA BACKED, 4 PACK 297482-001

11 PACKING, FOAM, EPS, BB 300269

12 ASSY, BBOX, COMP 5, 120V

ASSY, BBOX, COMP 5, 230V

290172-S139

290172-S239

13 CARTON, RSC 295572

- CARTON, KIT 300267-K

BASS MODULE EXPLODED VIEW

Figure 2. Bass Module Exploded veiw

15 16

10 18

Note: The Transformer and Woofer are

note replaceable. The cabinet is glued

together preventing access to these parts.

Item Description Part number Qty. Note

1 SCREW, TT, 8-32X0.5, PAN, XREC/SQ 289393-008 4 5

2 CABLE, 8 CONDUCTOR 291574-150 1

3 KNOB, VOLUME CONTROL, BLACK 294599-001 1

4 CLIP, SPRING, KNOB 262542 1

5 LABEL, I/O,BASS MODULE 295923-001 1

6 COVER REAR BASS MODULE 296122-002 1 5

7 FOAM, GRILLE, ARRAY,.125" 272036-002 6

8 HARNESS, USB, TYPE B TO MINI B 296603-001 1

9 PAD, FOAM, .25" X .75" X .06 278144-001 2

10 PCB ASSY, INPUT/OUTPUT, US/JAPAN

PCB ASY, INPUT/OUTPUT, ROHS, EURO

299764-001

299765-002

11 BRACKET, INPUT/OUTPUT, PCB 292181-002 1 5

12 SCREW, TAPP, 8-11x.437, PAN, XRC/S 289388-007 9 5

13 HARNESS, IDC, FLAT CABLE 291575-088 1

14 SCREW, TAPP, 8-11x1.5, PAN, XRC/SQ 289388-024 4 5

15 ASSY, PCB, DSP, US/JAPAN

ASSY, PCB, DSP, ROHS, EURO

299766-201

303250-202

16 BRACKET HEATSINK 296120-001 1 5

17 SCREW, TAPP, 6-32, PAN, TORX 279948-08 4 5

18 PAD, THERMAL, DIODE 295975-001 1 5

19 HEATSINK, COMPANION 5 296119-001 1 5

ELECTRICAL PART LIST

Bass Module DSP PCB

Resistors

Reference

Designator

Description Part Number Note

R0010 5.9k, 0603, .1W, 1% 191465-5901

R0011 750 OHM, 0603, .1W, 1% 191465-7500

R0012 12.1K, 0603, .1W, 1% 191465-1212

R0013 19.6K, 0603, .1W, 1% 191465-1962

R0014 9.09 OHM, 0603, .1W, 1% 191465-9091

R0015 20K, 0603, .1W, 5% 199403-203

R0016 5.9K, 0603, .1W, 1% 191465-5901

R0018 392K, 0603, 1W, 1% 191465-3923

R0019 31.6K, 0603, .1W, 1% 191465-3162

R0020 1K, 0603, .1W, 1% 191465-1001

R0021 3.09K, 0603, .1W, 1% 191465-3091

R0022 1K, 0603, .1W, 1% 191465-1001

R0023 7.15K, 0603, .1W, 1% 191465-7151

R0025 47K, 0603, .1W, 5% 199403-473

R0026 4.7K, 0603, .1W, 5% 199403-472

R0050 150K, 0603, .1W, 1% 191465-1503

R0052 365K, 0603, 1W, 1% 191465-3653

R0054 100 OHM, 0603, .1W, 5% 199403-101

R0055 10 OHM, 0603, .1W, 5% 199403-100

R0056 365 OHM, 0603, .1W, 1% 191465-3650

R0057 11K, 0603, .1W, 1% 191465-1102

R0059 2K, 0603, .1W, 1% 191465-2001

R0060 7.87K, 0603, .1W, 1% 191465-7871

R0150 3.9K, ARRAY, SMT, 4 POS, 5% 186433-3924

R0151 8.25K, 0603, 1W, 1% 191465-8251

R0152 8.25K, 0603, 1W, 1% 191465-8251

R0162 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0163 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0164 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0165 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0250 3.9K, ARRAY, SMT, 4 POS, 5% 186433-3924

R0251 8.25K, 0603, 1W, 1% 191465-8251

R0252 8.25K, 0603, 1W, 1% 191465-8251

R0262 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0263 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0264 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0265 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0350 3.9K, ARRAY, SMT, 4 POS, 5% 186433-3924

R0351 8.25K, 0603, 1W, 1% 191465-8251

R0362 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0363 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0364 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0365 3.32 OHM, 0603, 1W, 1% 191465-3R32

R0451 47K, 0603, .1W, 5% 199403-473

ELECTRICAL PART LIST

Bass Module DSP PCB

Resistors (continued)

Reference

Designator

Description Part Number Note

R0452 4.7K, 0603, .1W, 5% 199403-472

R0453 150K, 0603, .1W, 1% 191465-1503

R0454 4.7K, 0603, .1W, 5% 199403-472

R1000 4.3K, 0603, .1W, 5% 199403-432

R1001 4.3K, 0603, .1W, 5% 199403-432

R1002 100 OHM, 0603, .1W, 5% 199403-101

R1003 100 OHM, 0603, .1W, 5% 199403-101

R1004 6.8K, 0603, .1W, 5% 199403-682

R1005 6.8K, 0603, .1W, 5% 199403-682

R1006 3.09K, 0603, .1W, 1% 191465-3091

R1007 10K, 0603, .1W, 1% 191465-1002

R1008 3.09K, 0603, .1W, 1% 191465-3091

R1009 10K, 0603, .1W, 1% 191465-1002

R1010 4.7K, 0603, .1W, 5% 199403-472

R1011 4.7K, 0603, .1W, 5% 199403-472

R4000 4.7 OHM, 0603, .1W, 5% 199403-4R7

R4001 100 OHM, 0603, .1W, 5% 199403-101

R4300 1.8K, ARRAY,SMT, 4 POS, 5% 186433-1824

R4301 1.8K, ARRAY,SMT, 4 POS, 5% 186433-1824

R4302 1.8K, ARRAY,SMT, 4 POS, 5% 186433-1824

R6000 3.09K, 0603, .1W, 1% 191465-3091

R6001 10 OHM, 0603, .1W, 5% 199403-100

R6002 2K, 0603, .1W, 1% 191465-2001

R6003 2K, 0603, .1W, 1% 191465-2001

R6005 4.7K, 0603, .1W, 5% 199403-472

R6006 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014

R6008 100 OHM, ARRAY, SMT, 4 POS, 5% 186433-1014

R6009 15 OHM, 0603, .1W, 5% 199403-150

R6010 100 OHM, 0603, .1W, 5% 199403-101

R6011 5.11K, 0603, .1W, 1% 191465-5111

R6012 100 OHM, 0603, .1W, 5% 199403-101

R6013 5.11K, 0603, .1W, 1% 191465-5111

R6101 100 OHM, 0603, .1W, 5% 199403-101

R6102 2K, 0603, .1W, 1% 191465-2001

R6103 10K, 0603, .1W, 5% 199403-103

R6200 100 OHM, 0603, .1W, 5% 199403-101

R6201 7.87K, 0603, .1W, 1% 191465-7871

R6203 3.09K, 0603, .1W, 1% 191465-3091

R6204 3.09K, 0603, .1W, 1% 191465-3091

R6207 9.3K, 0603, .1W, 1% 191465-9311

R6208 4.7K, ARRAY, SMT, 4 POS, 5% 186433-4724

R6209 4.7K, 0603, .1W, 5% 199403-472

R6210 8.25K, 0603, 1W, 1% 191465-8251

R6211 4.7K, 0603, .1W, 5% 199403-472

ELECTRICAL PART LIST

Bass Module DSP PCB

Resistors (continued)

Reference

Designator

Description Part Number Note

R0452 4.7K, 0603, .1W, 5% 199403-472

R6222 8.25K, 0603, 100MW, 1% 191465-8251

R7000 2K, 0603, .1W, 1% 191465-2001

R7001 2K, 0603, .1W, 1% 191465-2001

R7002 JUMPER,CHIP, 0805 133627

R7004 100 OHM, 0603, .1W, 5% 199403-101

R7005 100 OHM, 0603, .1W, 5% 199403-101

R7100 100 OHM, 0603, .1W, 5% 199403-101

R8000 27.4 OHM, 0603, .1W, 1% 191465-27R4

R8001 27.4 OHM, 0603, .1W, 1% 191465-27R4

R8002 1.5K, 0603, SMD, 100MW, 5% 199403-152

R9232 39K, 0603, SMD, 100MW, 5% 199403-393

R9233 4.7K, 0603, .1W, 5% 199403-472

R9235 23.7K, 0603, .1W, 1% 191465-2372

R9236 7.15K, 0603, .1W, 1% 191465-7151

R9237 16.5K, 0603, .1W, 1% 191465-1652

R9238 1.82K, 0603, 1/10W, 1% 191465-1821

R9240 10K, 0603, .1W, 5% 199403-103

RQ1 1M, 1206, 1/4W, 5% 124895-1055

RQ2 1M, 1206, 1/4W, 5% 124895-1055

RQ3 1M, 1206, 1/4W, 5% 124895-1055

RT6206 PTC, TEMP SENSE, 105C, 20% 258497-105 3

RT6307 PTC, TEMP SENSE, 105C, 20% 258497-105 3

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