Bosch BC2680RA Manual de usuario

SBB808C

Rev. 10/14

Installation Instructions

*SBB808C*

Installation Manual

External Models

BC2680RA

BC2680RA5

BC2180RA

BC2180RA5

AU Service Department: 1300 30 70 37

NZ Service Department: 0800 54 33 52

To be installed and serviced only

by an authorised person

This appliance is not suitable for

use as a pool heater

The "authorised installing person" is

responsible for:

appliance.

2. Ensure unit performs to the

specifications stated on the

3. Demonstrate operation of unit to

customer before leaving.

customer.

Failure to install this appliance in accordance with these installation

instructions may void warranty

In the interest of continued product improvement, Bosch reserves the

right to alter these specifications without notice.

1. Correct commissioning of this

rating label.

Hand these instructions to

This appliance must be installed in accordance with the manufacturer's

installation instructions, AS/NZS5601, AS/NZS3500.4, AS3000 wiring

regulations and all Local Building, Water and Gas fitting regulations.

Installation Instructions

1. Included Accessories ............................................................................. 4

2. Optional Accessories ............................................................................. 4

3. Dimensions ............................................................................................. 5

4. Component Details ................................................................................. 6

5. Before Installation .................................................................................. 7

6. Specifications ......................................................................................... 8

7. Choosing Installation Site...................................................................... 9

8. Installation Clearances.......................................................................... 10

9. Installation .............................................................................................. 12

10. Gas Piping .............................................................................................. 13

11. Water Piping ........................................................................................... 14

12. Condensate Piping ................................................................................ 16

13. Electrical Wiring..................................................................................... 17

14. Maintenance ........................................................................................... 20

15. Trial Operation ....................................................................................... 20

WATER QUALITY ......................................................................................... 22

Contents

Installation Instructions

Potential dangers from accidents during installation and use are divided into the following three

categories. Closely observe these warnings, they are critical to your safety.

Prohibited Disconnect

Power Earth Be sure to do

Requests to Installers

• In order to use the water heater safely, read this installation manual carefully, and follow the

installation instructions.

•Failures and damage caused by erroneous work or work not as instructed in this manual are not

covered by the warranty.

• Check that the installation was done properly in accordance with this Installation Manual upon

completion.

•

After completing installation, please either place this Installation Manual in a plastic pouch and

attach it to the side of the water heater,

or hand it to the customer to retain for future reference.

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result

causing property damage, personal injury or death.

Installation Manual

CONDENSING GAS WATER HEATER

BC2680RA BC2680RA5 (Outdoor Installation)

BC2180RA BC2180RA5

DANGER indicates an imminently hazardous situation which,

if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which,

if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury.

DANGER

CAUTION

WARNING

CAUTION

Robert Bosch

(Australia) Pty. Ltd.

• The water heater must be commissioned including checking gas supply pressures at maximum

demand.

•

The operation of the water heater should be explained including normal operation & regular

maintenance.

CAUTION

Installation Instructions

Included Accessories

The following accessories are included with the unit.

Check for any missing items before starting installation.

Q’tyShapePart

Anchoring Screw 1

each

Part Shape Q’ty

Owner's Guide,

Installation Manual

(this document)

Optional Accessories

The accessories listed below are not

included with the units, but may be necessary

for installation.

Q’tyShapePartPart Shape Q’ty

Main Controller

(YPRM67XBN) 1Bathroom Controller

(YPRS67XBN)

Sub Controller

(YPRP62XBN) 1

• Maximum two Sub controllers can be used. See P.18 for details.

Installation Instructions

3. Dimensions

HEIGHT OF EACH FITTING

FROM BOTTOM OF CASE

CONDENSATE DRAIN

HOT WATER OUTLET

COLD WATER INLET

GAS INLET

1010

120

13 OBLONG HOLE

542

487 31

170

133

AIR INLET

120

WATER DRAIN VALVE

HOT WATER OUTLET

CONDENSATE DRAIN

WATER DRAIN VALVE

COLD WATER INLET

GAS INLET

WATER DRAIN VALVE

(WATER FILTER)

WIRING THROUGHWAY

AIR INLET

COLD WATER INLET

(

R3/4

)

HOT WATER OUTLET(R3/4)

350

334

217

5628

520

102

252

296

(VIEW FROM TOP)

GAS INLET(R3/4)

WIRING THROUGHWAY

CONDENSATE DRAIN(R1/2

)

338

Installation Instructions

4. Component Details

• BC2680RA series, BC2180RA series

Primary heat exchanger

Flame rod

Burner manifold & gas valve

Circuit board

Fan motor

Gas inlet

Secondary heat exchanger

Igniter

Main flow control valve

Hot water outlet

Cold water inlet

Neutraizer

Flue collar

Anti-frost heater

Thermal fuse

Power code

Water drain valve

Drain outlet

Water drain valve

Water flow sensor

Water inlet thermistor

Anti-frost heater

Water outlet thermistor

Anti-frost heater

Water level electrode

High limit switch

Ignition plug

Freeze protection thermostat

Installation Instructions

5. Before Installation

Do Not Use Equipment for Purposes Other Than Those Specified

•Do not use for other than increasing the temperature of the water supply, as unexpected accidents

may occur as a result.

Check Water Supply Quality

•If the water supply is hard, acidic or otherwise impure, treat the water with approved methods in

order to ensure full warranty coverage.

See water quality statement on page 22.

Frost Protection

•

When installed, power to the unit must be kept switched on, otherwise the appliance should be drained.

This prevents water freezing, and causing damage to the water heater.

WARNING

CAUTION

Check the Gas

•Check that the data plate (located inside of front cover) or

a temporary label (located on the front cover)

indicates the correct type of gas.

•Check that the gas supply line is sized for

BC2680RA(5): NG 175 MJ/hr, LP 185 MJ/hr

BC2180RA(5): NG 145 MJ/hr, LP 149 MJ/hr for this unit.

•

DO NOT OPERATE WITH ANY OTHER GAS TYPE.

Check the Power

•The power supply required is 230/240VAC, at 50Hz.

Using the incorrect voltage may result in fire or

electric shock.

Warning labels

•Located on the left side of the casing -PLEASE READ THESE LABELS CAREFULLY!

For NG Gas

Installation Instructions

BC2680RA BC2680RA5

Power Flue

200 -1,000 kPa

2.5 L/min.

520mm (Height) x 350mm (Width) x 170mm (Depth)

18 kg

0.9 L

R 3/4 (20mm)

230 / 240 VAC (50Hz)

46.8W Freeze Prevention 130W

Anchoring Screws

Specifications

6. Specifications •Specifications may be changed without prior notice.

•The capacity may differ slightly, depending on the water

pressure, water supply, piping conditions, and water temperature.

Performance

Model Name

Type

Operating Pressure

Minimum Flow Rate

Dimensions

Weight

Water Holding Capacity

Accessories

Installation

Air Supply/Exhaust

Connection

Sizes

Power Supply

Water Inlet

Hot Water Outlet

Gas Inlet

Supply

Consumption

Item

Gas

Consumption

Maximum Hot Water

Capacity

25°C Rise 26 L/min.

Maximum Performance

175 MJ/hr

185 MJ/hr

R 1/2 (15mm)

Water Outlet

(Drain water)

Outdoor, Wall Mounted

Approval certification number SAI-400151

BC2180RA BC2180RA5

17 kg

0.8 L

21 L/min.

145 MJ/hr

149 MJ/hr

40.6W Freeze Prevention 130W

Installation Instructions

7. Choosing Installation Site

* Locate the appliance in an area where water leakage from the unit or connections will not result in

damage to the area adjacent to the appliance or to the lower floors of the structure. When such

locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be

installed under the appliance. The pan must not restrict combustion air flow.

DANGER

Indoor

•This water heater is for outdoor installation only.

Never install it indoors.

Do not enclose the termination with corrugated

metal or other materials.

This will cause carbon monoxide

poisoning and a potential fire

hazard.

• Avoid places where fires are common, such as those where petrol,

benzene and adhesives are handled, or places in which corrosive gases

(ammonia, chlorine, sulfur, ethylene compounds, acids) are present.

May result in fire.

•Avoid installation in places where dust or debris will accumulate.

Dust may block the air-supply opening, causing the performance of the

device fan to drop and incomplete combustion to occur as a result.

•Avoid installation in places where special chemical agents

(e.g., hair spray or spray detergent) are used.

Ignition failures and malfunction may occur as a result.

• Carbon Monoxide Poisoning Hazard. Do not install this water heater in a

mobile home, recreation vehicle or on a boat.

Prohibited

WARNING

Installation Instructions

8. Installation Clearances

Before installing, check for the following:

The location of the flue terminal must comply with the clearances shown on this page. If you are

unsure about clearances not indicated here, in general refer to AS/NZS5601, or your local authority.

In Western Australia refer to the WA Office of Energy rules and regulations.

Flue outlet must be free from any combustible material.

WARNING

•Install the water heater in a location where it is free from obstacles and

stagnant air.

•Consult with the customer concerning the location of installation.

•Do not install the water heater near staircases or emergency exits.

•Do not install the water heater where the exhaust will blow on outer

walls or material not resistant to heat. Also consider the surrounding

trees and animals.

The heat and moisture from the water heater may cause discoloration of

walls and resinous materials, or corrosion of aluminium materials.

•Do not locate the vent termination directed towards a window or any

other structure which has glass or wired glass facing the termination.

•Install in a location where the exhaust gas flow will not be affected by

fans or range hoods.

• Take care that noise and exhaust gas will not affect neighbours.

•Avoid installation where the unit will be exposed to excessive winds.

•Before installing, make sure that the vent termination will have the proper

clearances according to AS/NZS5601, or your local authority.

•On combustible surfaces e.g. weatherboards etc. it is not required to

install a fire proof back board.

CAUTION

Prohibited

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