Bosch Evolution 300 Series Manual de usuario

The information provided in this document is intended for trained,

qualified personnel only. The proper function and the safety of the

appliance can be affected by an improper repair, and even serious

threats to life or physical condition may arise. BSH Home Appliances

Corporation is not liable for damages caused by improper repairs

performed by unauthorized parties. Local codes and standards apply

and must be observed. Contact the Technical Support Team for

further assistance.

SERVICE MANUAL

for

Bosch(YROXWLRQ

DQGSeries

Free-standing Gas Ranges

Models

HGS3023UC, HGS3053UC, HGS3063UC, and

HGS5053UC

58300000146087 ARA EN A

TABLE OF CONTENT6

1:1 GENERAL INFORMAT ION

1:1 Safe Servicing Practices - All Appliances

1:2 



1:4 Model Number Information

1:4 Explanation of Model Number and Feature Designators

1:4 Data Plate Location

1:5 Gas Cooktop Operation

1:5 Cooktop Conﬁguration and Burner Speciﬁcations

1:6 Surface Burner Ignition Process

1:7 Surface Burner Flame Characteristics

1:8 Gas Oven Operation

1:8 Oven Burner Speciﬁcations

1:8 Oven Operating Temperatures

1:9 Oven Burner Cycling

1:9 Convection Fan Operation

1:9 Calibrating Oven / Temperature Offsets

1:10 Electronic Oven ontrol Operation

1:10 PowerUp Display

1:10 Service Diagnostic Mode

1:11 Relay and 

1:11 Temperature Sensor Operation and Testing

2:1 SERVICING THE RANGE

2:1 Surface Burners - 300 Series Ranges

2:2 Oval Burner - 500 Series Ranges

2:4 Surface Burner Oriﬁces

2:5 Cooktop Removal

2:7 Surface Burner Igniters

2:8 Surface Burner ontrol Valves

2:11 urface Igniter Spark Module

2:12 Oven Bake Burner

2:14 Bake Burner Igniter

2:14 Bake Burner Oriﬁce

2:15 Oven Broil Burner

2:16 Broil Burner Igniter

2:17 Pressure Regulator

2:18 Surface Burner Flame Adjustment

2:19 Oven Burner Flame Adjustment

2:20 Conversion from Natural Gas to LP Gas

2:24 Oven ontrol Module

2:24 Convection Fan Motor and Blade

2:26 Oven Temperature Sensor

2:27 Oven Door Latch

2:29 Oven Door and Hinges

GND

= GROUND

RTD

RESISTANCE

TEMPERATURE

DEVICE

(Temperature Sensor Probe)

2:29 Removing the Door

2:30 Reinstalling the Door

2:31 Servicing the Door

3:1 TROUBLESHOOTING

3:1 Electronic Control Module Failure/Fault Codes - ES337

3:2 Fault Codes from Tech Sheet

3:5 Troubleshooting Tips

3:7 Electronic Control Module Troubleshooting and Testing

3:7 Gas Range Circuit Test Matrix - ES337

3:8 Gas Range Component Testing

3:8 Gas Range Component Resistance Chart

Terms and Abbreviations Used in this Manual

1:1

To avoid personal injury and/or property damage, it is important that Safe Servicing Practices be observed. The following are some limited examples

of safe practices:

1. DO NOT attempt a product repair if you have any doubts as to your ability to complete it in a safe and satisfactory manner.

2. Before servicing or moving an appliance:

• Remove the power cord from the electrical outlet, trip the circuit breaker to the OFF position, or remove the fuse.

• Turn off the gas supply.

• Turn off the water supply.

3. Never interfere with the proper operation of any safety device.

4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE. SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH

SAFETY STANDARDS SET FOR HOME APPLIANCES.

5. GROUNDING: The standard color coding for safety ground wires is GREEN, or GREEN with YELLOW STRIPES. Ground leads are

not to be used as current carrying conductors. It is EXTREMELY important that the service technician reestablish all safety grounds

prior to completion of service. Failure to do so will create a hazard.

6. Prior to returning the product to service, ensure that:

• All electrical connections are correct and secure

• All electrical leads are properly dressed and secured away from sharp edges, high-temperature components, and moving parts

• All non-insulated electrical terminals, connectors, heaters, etc. are adequately spaced away from all metal parts and panels

• All safety grounds (both internal and external) are correctly and securely connected

• All panels are properly and securely reassembled

• All gas connections are secure and have been leak tested

GENERAL INFORMATION

The information provided in this document is intended for trained, qualiﬁed personnel only. The proper function and the safety of the

appliance can be affected by an improper repair, and even serious threats to life or physical condition may arise. BSH Home Appliances

Corporation is not liable for damages caused by improper repairs performed by unauthorized parties. Local codes and standards apply

and must be observed. Contact the Technical Support Team for further assistance.

Safe Servicing Practices - All Appliances

1:2

PURGXFW OYHUYLHZDQG)HDWXUHV

Bosch 300 and 500 series freestanding gas ranges feature

sealed gas surface burners, continuous surface grates, self-

cleaning oven, electronic oven control, wide view oven window,

interior oven light, and a removeable storage drawer.

500 Series

HGS5053UC

500 series gas ranges feature an oval center surface burner while

300 series ranges have a round center surface burner. The oven

functions are controlled by the ES337 lectronic ven control module.

Current ﬁnish options available are hite, lackand lack with

tainless teel. All 300 and 500 series gas ranges operate on 120

volt 60 hz AC power supply.

1:3

The Bosch 300 series gas range uses an ES337 lectronic ven control

for all oven operations including Bake, Broil, Time Bake, Self-cleanand

Oven Lockout. The control module also features a countdown timer and

interior oven light control key.

 



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





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 

















300 Series (models without convection bake)

The Bosch 500 series range range lectronic ven control has all of

the features listed for the 300 series range except for Oven Lockout. In

place ot the Lock keypad found on the 300 series rangesthe Convection

keypad is found on these models.

SHULHVPRGHOVZLWKFRQYHFWLRQEDNH

Both lectronic ven control styles also feature silent control

panel option, temperature conversion between °C (Celsius) or °F

(Farenheit), and useradjustable temperature calibration. More

detail on how these as well as other features are accessed and

controlled can be found in the 8VHDQG&DUH0DQXDO provided with

each range.

Electronic Oven Control Module

1:4

Model Number Information

The information contained in this service manual applies to the following

models:

HGS3023UC

HGS3053UC

HGS3063UC

HGS5053UC



Data Plate /RFDWLRQ

   R 

   

  



 

Explanation of Model Number and Feature Designators

2009 Bosch Evolution Series Free Standing Range (FSR)Data Tag Formats

Initial Production July 2009

▪ Model number truncated (HGS3023U1=HGS3023UC/01)

▪ FD number not identiﬁed

(Convert using positions 3-5 of serial number; 906=FD 8906)

Implemented Early September 2009

▪ Model number truncated (HGS3023U1=HGS3023UC/01)

▪ FD number printing, but not identiﬁed with “FD”

Implemented mid-October 2009

▪ Model number in standard format

▪ FD number printing and identiﬁed

The format of the data tags used on the following FSRs has changed since the

beginning of production for the following models:

HGS3023UC





Product designator

H = Range

Fuel Type designator

E = Electric

G = Natural Gas

D = Dual Fuel

Model Type designator

S = Solo / Freestanding

Color Designator

2 = White

5 = Stainless Steel

6 = Black

Counter Designator

For visible model

changes

Series designator

30 = 300

50 = 500

80 = 800

H G S 5 0 5 3 U C 1 or 01

Market designator

U.S and Canada

Customer Service

Index No

(K I)

Explanation of FD NXPEHU

The FD number indicates production year and month. On some data

plates, it is incorporated in the serial number (i.e, 99906008803 . . . =

FD8906). On other data plates, the FD number is printed below and to

the right of the model number.  

Before calling for service assistance, be prepared to provide the

complete model number and FD number reﬂected on the data plate.

Examples are shown below.

1:5

Gas Cooktop Operation

Cooktop Conﬁguration and Burner Speciﬁcations

300 Series gas ranges are equipped with ﬁve sealed-type surface

burners with electronic spark ignition. Surface burner sizes on the 300

series are 12,0009500 (2)5000 14,200 BTU. The illustration at

right shows the cooktop layout, burner conﬁgurationand BTU rating of

each surface burner location.

300 Series Cooktop

500 Series Cooktop

500 Series gas ranges are equipped with ﬁve sealed-type surface

burners with electronic spark ignition. Surface burner sizes on the 500

series are 12,0009500 (2)5000 16,000 BTU. The center burner of

the 500 series range is an elongated oval burner ideal for using griddles

or other oblong cookware. The illustration at right shows the cooktop

layout, burner conﬁguration, and BTU rating of each surface burner

location.

12k

9.5k

14.2k

12k

9.5k

16k

9.5k

1:6

Gas Cooktop Operation

Surface Burner Ignition Process

The ignition process of the surface burners on the 300 series and

500 series ranges is identical. Each surface burner is independntly

operated and controlled by a gas valve attached to a common manifold

pipe. The shaft of the valve extends through the front of the manifold

panel located just above the oven doorand a knob is installed on the

shaft.

OFF . . . LITE . . HI . . . . . . . . . . . LO

LITE Position Indicator







  









To operate any surface burnerthe knob must ﬁrst be pushed inward

before it can be rotated. When the knob is rotated counterclockwisethe

valve opens to allow gas to ﬂow to the burner and activatethe electronic

spark modulewhich generates the spark to light the gas.

In order for the burner to light properlythe knob must be stopped at the

LITE position indicated on the knob by the lightning bolt graphic shown in

the illustration at right. If the knob is rotated beyond the LITE positionno

spark is generatedand the burner will not ignitehowevergas will continue

to ﬂow to thesurface burner.



Whenever any surface burner control knob is rotated to the LITE

positionthe spark module will generate a spark at all surface burners

simultaneouslyeven if other burners have already been lighted.

Activation of the spark module is accomplished by means of a switch

that ﬁts onto each surface burner control valve as seen in photo A below.

As the valve is rotatedthe switch cam is rotated.

The surface igniter switches are assembled in a continuous harness

and wired in a parallel circuitallowing any one of them to activate the

spark module. If one switch is defectivethey must all be replaced as an

assembly.

In the illustration abovethe eft Rear surface igniter switch is rotated

to the LITE positionclosing the contact in the switchand supplying L1

voltage to the spark module. The module ﬁres all surface burner igniters

at the same time.

IGNITER SWITCHES

Photo A

1:7

Surface Burner Flame Characteristics

A properly operating burner will have clean blue ﬂames with no yellow

tipping, excessive noiseor lifting away from the burner head. Photo B

atright illustrates a typical ﬂame at high setting.

Yellow ﬂames indicate improper fueltoair ratio and can be caused by

improper gas pressure, improper conversion for use with LP gasor

contaminated fuel supply. 6XUIDFH%XUQHU)ODPH$GMXVWPHQW

 

Photo

1:8

Oven Operating Temperatures

*DV2YHQ2SHUDWLRQ

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300 and 500 Series ranges have identical bake and broil burner ratings

as listed in the chart below. Note that the oven burnr BTU rating

decreased when the range is used on LP gas.



Gas

Burner

Ratings

(Natural/Liquid Propane)

Bake

Burner 18,000 BTU /16,000 BTU

Broil

Burner 13,500 BTU /13,500 BTU 







The oven can be programmed to bake at any temperature from 170°F to

550°F (77°C to 287°C).

When broiling, the oven control has two selectable preset ranges, HI and

LO. When broiling on the HI setting, the maximum oven temperature is

550°F. When broiling on the LO setting, the maximum oven temperature

is 350°F.

In self-clean mode, the oven target temperature average is 825°F. The

actual oven temperatures will fluctuate between 810°F and 840°F during

the self-clean cycle to achieve this average temperature.

fter self-clean is completed, the oven door will remain locked until the

internal oven temperature is below 500°F.

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