Bosch 81 22 2 219 012 Manual de usuario
Universal Jack
81 22 2 219 012
en Original Instructions
1 General Information
Product Name: Universal Jack
Product Type: Lifting Device
Product Number: 81 22 2 219 012
Weight: 100 kg
Maximum Load Capacity: 600 kg
Lifting Height: 1005 mm
Maximum Dimensions: 1200 mm (Length)
1200 mm (Width)
1950 mm (Extended Height)
Applicable Standard: EN 1494:2000+A1:2008:
Mobile or movable jacks and associated lifting equipment
Intended Use:
To lift and lower vehicle parts for repair work with the help of corresponding accessories.
Terms of Use:
To be used only by qualified personnel trained in accordance with BMW standards.
Use only for loads up to 600 kg.
Use only to lift or lower loads vertically. Use only for centred loads. Do not apply lateral force to the hydraulic
cylinder.
Use only on level ground.
Use only at ambient air temperatures between +10°C and +40°C.
Use only at air humidity levels < 50%. Protect the Universal Jack from weather effects.
Use only for work expressly approved by BMW (see BMW service and repair manual).
Use only with accessories expressly approved by BMW (see BMW service and repair manual).
Included in Delivery:
81 22 2 219 013 Hydraulic Cylinder (use only when assembled with base frame)
Base Frame
6 screws M6x12
8 screws M12x25
8 washers
en | 2 | 81 22 2 219 012
12/2013 Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany
Figure 1: Universal Jack
AKnob (to lower the jack)
BHydraulic Cylinder
CBase Frame
DPedal (to raise the jack)
E5 Wheels, including 3 with a brake
FHandle
Available Accessories:
Product Number Product Name
83 30 0 495 498 Universal Gearbox Support for Passenger Vehicles
83 30 0 495 567 Universal Axle Support
83 30 0 495 827 Gearbox Support for MINI
83 30 0 496 009 Rear Axle Gearbox Support
83 30 0 496 226 Support Equipment for Convertible Tops
83 30 0 496 458 Support Bar for Convertible Tops
en | 3 | 81 22 2 219 012
12/2013 Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany
2 General Safety Instructions
WARNING
Improper use could cause serious personal injury or severe damage to materials!
The safety of the lifting device can no longer be ensured if it is misused or modified in ways not expressly
approved by the manufacturer. These actions could result in serious personal injury or severe damage to
materials.
Read and follow these instructions carefully.
Ensure that each person using the lifting device is familiar with these instructions and can access them at
all times.
Read and follow the BMW service and repair manual carefully.
Use the lifting device only for work expressly approved by BMW.
Use the lifting device only with accessories expressly approved by BMW.
The lifting device is only to be used by qualified personnel trained in accordance with BMW standards.
WARNING
Disregarding the safety regulations could cause serious personal injury or severe damage to
materials!
The load could slide or tip if the user does not follow the safety regulations. These actions could cause serious
personal injury or severe damage to materials.
Do not exceed the maximum load capacity of 600 kg.
Ensure that the load centre is placed on the middle of the Universal Jack. Do not apply lateral force to the
hydraulic cylinder.
Always lock the three wheel brakes on the base frame when raising or lowering the Universal Jack.
Move the Universal Jack when loads are on it only if the hydraulic cylinder has been lowered completely. Do
not exceed speeds of 2.5 km/h.
Move the Universal Jack when loads are on it only if the ground is level. Do not move the Universal Jack over
steps or slopes.
Follow the inspection and maintenance instructions.
CAUTION
Crushing Hazard!
Handling special tools and vehicle parts carelessly could cause hands or feet to be crushed.
Wear safety shoes that meet the ISO 20345, S2 standard.
Position hands and feet so as to avoid potential crushing hazards.
en | 4 | 81 22 2 219 012
12/2013 Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany
3 Assembly
Only qualified personnel are allowed to assemble the Universal Jack.
1. Unpack the parts and inspect them for transit damage. Contact the manufacturer if parts have been damaged
during shipment.
en | 5 | 81 22 2 219 012
12/2013 Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany
en | 6 | 81 22 2 219 012
12/2013 Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany
2. Lay out the necessary tools.
en | 7 | 81 22 2 219 012
12/2013 Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany
3. Remove the pedal.
5. Place the hydraulic cylinder in the base frame.
en | 8 | 81 22 2 219 012
12/2013 Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany
4. Lock the three wheel brakes on the base frame.
6. Tighten the four M12x25 screws and washers with a torque of 80 Nm.
en | 9 | 81 22 2 219 012
12/2013 Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany
7. Align the hydraulic cylinder in the centre and tighten the four M12x25 screws and washers onto the base
frame with a torque of 80 Nm.
en | 10 | 81 22 2 219 012
12/2013 Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany
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