Bosch FS 100 Manual de usuario

Gas Condensing Wall Hung & Floor Standing Boilers

Bosch

Greenstar & Greenstar FS 100, 151, 131 Combi Boiler

Greenstar & Greenstar FS 57, 79, 100, 131, 151 Regular Boiler

WARNING:

Improper installation, setup, modiﬁcation, operation or

maintenance of the heating system can cause personal

injury and property damage.

Follow each appliances' instructions precisely.

For assistance or further information, contact a trained

and certiﬁed installer, service provider, or the gas

supply company.

In Massachusetts, the boiler must be installed by a

licensed plumber or gas ﬁtter.

Application drawings in this manual are conceptual only

and do not purport to address all design, installation,

code, or safety considerations.

The diagrams in this manual are for reference use by

code ofﬁcials, designers and licensed installers. It is

expected that installers have adequate knowledge of

national and local codes, as well as accepted industry

practices, and are trained on equipment, procedures,

and applications involved. Drawings are not to scale.

Refer to the boiler, control and module installer manuals

for additional detailed information!

Applications Manual

|Bosch Greenstar Applications Manual

Bosch Thermotechnology Corp.Data subject to change

Applications Manual Bosch Greenstar | 3

Bosch Thermotechnology Corp. Data subject to change

Table of Contents

Single Zone Systems 6

System # 1 Greenstar Combi Wall Boiler

Single Zone Baseboard with Standard Thermostat (drycontact only) and FW200 (optional) 6

System # 2 Greenstar Combi Wall Boiler

Single Zone Baseboard with Bosch CRC control 8

System # 3 Greenstar Combi Floor Boiler

Single Zone Baseboard with Standard Thermostat (dry contact only) 10

System # 4 Greenstar Combi Floor Boiler

Single Zone Baseboard with Bosch CRC control 12

System # 5 Greenstar Heat only Wall Boiler

Single Zone Baseboard with Standard Thermostat (dry contact only) and FW200 (optional) 14

System # 6 Greenstar Heat only Wall Boiler

Single Zone Baseboard with Bosch CRC control 16

System # 7 Greenstar Heat only Floor Boiler

Single Zone Baseboard with Standard Thermostat (dry contact only) 18

System # 8 Greenstar Heat only Floor Boiler

Single Zone Baseboard with Bosch CRC control 20

Multi Zone Systems using Circulators 22

System # 9 Greenstar Combi Wall Boiler

Multi zone system using circulators with standard zone relay (FW200 optional) 22

System # 10 Greenstar Combi Wall Boiler

Multi zone system using circulators and Bosch Comfort Zone Manager (CZM100) 24

System # 11 Greenstar Combi Floor Boiler

Multi zone system using circulators with standard zone relay (FW200 optional) 26

System # 12 Greenstar Combi Floor Boiler

Multi zone system using circulators and Bosch Comfort Zone Manager (CZM100) 28

System # 13 Greenstar Heat only Wall Boiler

Multi zone system using circulators with standard zone relay (FW200 optional) and indirect tank 30

System # 14 Greenstar Heat only Wall Boiler

Multi zone system using circulators and Bosch Comfort Zone Manager (CZM100) and indirect tank 32

System # 15 Greenstar Heat only Floor Boiler

Multi zone system using circulators with standard zone relay (FW200 optional) and indirect tank 34

System # 16 Greenstar Heat only Floor Boiler

Multi zone system using circulators and Bosch Comfort Zone Manager (CZM100) and indirect tank 36

|Bosch Greenstar Applications Manual

Bosch Thermotechnology Corp.Data subject to change

Multi Zone Systems using Zone Valves 38

System # 17 Greenstar Combi WallBoiler

Multi zone system using zone valves with standard zone relay (FW200 optional) 38

System # 18 Greenstar Combi Wall Boiler

Multi zone system using zone valves and Bosch Comfort Zone Manager (CZM100) 40

System # 19 Greenstar Combi Floor Boiler

Multi zone system using zone valveswith standard zone relay (FW200 optional) 42

System # 20 Greenstar Combi Floor Boiler

Multi zone system using zone valves and Bosch Comfort Zone Manager (CZM100) 44

System # 21 Greenstar Heat Only Wall Boiler

Multi zone system using zone valves with standard zone relay (FW200 optional) and indirect tank 46

System # 22 Greenstar Heat Only Wall Boiler

Multi zone system using zone valves and Bosch Comfort Zone Manager (CZM100) and indirect tank 48

System # 23 Greenstar Heat Only Floor Boiler

Multi zone system using zone valves with standard zone relay (FW200 optional) and indirect tank 50

System # 24 Greenstar Heat Only Floor Boiler

Multi zone system using zone valves and Bosch Comfort Zone Manager (CZM100) and indirect tank 52

Single & Multi Zone Systems using Bosch Control 54

System # 25 Greenstar Combi Wall Boiler

Single zone baseboard with Bosch Control 54

System # 26 Greenstar Combi Floor Boiler

Single zone baseboard with Bosch Control 56

System # 27 Greenstar Heat Only Wall Boiler

Single zone baseboard with Bosch Control 58

System # 28 Greenstar Heat Only Floor Boiler

Single zone system with Bosch Control 60

System # 29 Greenstar Heat Only Wall Boiler

Single zone system with Bosch Control and indirect tank 62

System # 30 Greenstar Combi Wall Boiler

Multi zone system using circulators and Bosch Control with standard zone relay 64

Appendices 66

Appendix A Comfort Room Controller (CRC100) Quick set-up guide 66

Appendix B Primary/Secondary Piping requirements for Greenstar Wall Boiler 68

Appendix C FW200 Quick Set-up Guide 69

Appendix D Wiring of Hydro-Level Low Water Cut-off for Greenstar Wall Boiler 71

Appendix E Wiring of Hydro-Level Low Water Cut-off for Greenstar Floor Boiler 72

Applications Manual Bosch Greenstar | 5

Bosch Thermotechnology Corp. Data subject to change

Explanation Of Symbols

Key To Symbols

Warnings

Warnings in this document are identiﬁed by a

warning triangle printed against a grey back-

ground.

Keywords at the start of a warning indicate the

type and seriousness of the ensuing risk if meas-

The following keywords are deﬁned and can be used in

this document:

DANGER indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if

not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not

avoided, could result in minor to moderate injury.

NOTICE is used to address practices not related to

personal injury.

Important information

This symbol indicates important information where

there is no risk to people or property.

|Bosch Greenstar Applications Manual

Bosch Thermotechnology Corp.Data subject to change

Bosch

State

Bases

No. .

Changed

Released

Created

Baseboard

Expansion

Tank

Auto-Fill

Air

Eliminator

Isolation

valve

Back-flow

preventer

Relief valve &

pressure gauge

Condensate

drain

Outdoor

air sensor

Room

Thermostat

(Use of FW200 and

outdoor air sensor

is optional)

Note:Greenstar Internal circulator

can support a single zone loop

not to exceed 4 gpm at 12 feet of

head. See pump curves in

manual for pump capacities at

alternate flow rates.

Purge

Drain

DISCLAIMER: Application drawings

in this manual are conceptual only

and do not purport to address all

design, installation, code, or safety

considerations. The diagrams in

this manual are for reference use by

code officials, designers and

licensed installers. It is expected

that installers have adequate

knowledge of national and local

codes, as well as accepted industry

practices, and are trained on

equipment, procedures, and

applications involved. Drawings are

not to scale. Refer to the boiler,

control and module installer

manuals for additional detailed

information.

Domestic

Cold Water

Domestic

Hot Water

Gas

Supply

PRV

Relief piping

FW200

Single Zone

Combi Wall Boiler

Baseboard

On/off Tstat

Applications Manual Bosch Greenstar | 7

Bosch Thermotechnology Corp. Data subject to change

System #1

reset

eco

max

DHW thermostat

min

max

Typical DHW temperatures

approx. 104 °F (40 °C)

approx. 122 °F (50 °C)

approx. 140 °F (60 °C)

Boiler

Heating

Dial

Typical supply

temperatures

approx. 95 °F (35 °C)

approx. 109 °F (43 °C)

approx. 122 °F (50 °C)

approx. 140 °F (60 °C)

approx. 153 °F (67 °C)

approx. 167 °F (75 °C)

max Approx. 194 °F (90°C)

Application

Frost protection

Radiant floor heating

Panel radiator system

Cast Iron radiator system

Baseboard & convector system

Room Thermostat

Low Voltage

Wiring:

Line Voltage

ŹWire Main power supply (120 v) to White molex

Źinstall FW200 on front of boiler (see manual)

Źinstall outdoor air sensor

ŹFollow FW200 Quick Set-up guide in Greenstar

Manual

If using FW200 (Optional):

Heatronic Settings:

ŹRemove factory jumper from terminal #2 & #4

inside Heatronic control and connect non-power

robbing thermostat (dry contacts only)

Outdoor Sensor

Źinstall FW200 on front of

boiler (see manual)

Źinstall outdoor air sensor

ŹFollow FW200 Quick

Set-up guide in Appendix C

If using FW200 (Optional):

Heatronic Internal Wiring

LWCO

Supply Sensor

DHW Sensor

Dry contacts

Bosch Controls

Outdoor

Sensor

red

storage

tank pump

black

ch pump

for unmixed heating

(Not Used)

white

mains

120v/60 hz

External Boiler Junction box

120 Vac Supply

Ground

Neutral

Note: For Low Water Cutoff Wiring see

Appendix D of this manual

|Bosch Greenstar Applications Manual

Bosch Thermotechnology Corp.Data subject to change

Bosch

State

Bases

No. .

Changed

Released

Created TK

02/20/15

Baseboard

Expansion

Tank

Auto-Fill

Air

Eliminator

Isolation

valve

Back-flow

preventer

Relief valve &

pressure gauge

Condensate

drain

Outdoor

air sensor

Comfort

Room

Controller

Purge

Drain

DISCLAIMER: Application drawings

in this manual are conceptual only

and do not purport to address all

design, installation, code, or safety

considerations. The diagrams in

this manual are for reference use by

code officials, designers and

licensed installers. It is expected

that installers have adequate

knowledge of national and local

codes, as well as accepted industry

practices, and are trained on

equipment, procedures, and

applications involved. Drawings are

not to scale. Refer to the boiler,

control and module installer

manuals for additional detailed

information.

Domestic

Cold Water

Domestic

Hot Water

Gas

Supply

PRV

Relief piping

Bosch

CRC100 or

CRC200

Single zone

Combi wall boiler

Baseboard

NSC Controls

Note:Greenstar Internal circulator

can support a single zone loop

not to exceed 4 gpm at 12 feet of

head. See pump curves in

manual for pump capacities at

alternate flow rates.

Applications Manual Bosch Greenstar | 9

Bosch Thermotechnology Corp. Data subject to change

System #2

reset

eco

max

DHW thermostat

min

max

Typical DHW temperatures

approx. 104 °F (40 °C)

approx. 122 °F (50 °C)

approx. 140 °F (60 °C)

Boiler

Heating

Dial

Typical supply

temperatures

approx. 95 °F (35 °C)

approx. 109 °F (43 °C)

approx. 122 °F (50 °C)

approx. 140 °F (60 °C)

approx. 153 °F (67 °C)

approx. 167 °F (75 °C)

max Approx. 194 °F (90°C)

Application

Frost protection

Radiant floor heating

Panel radiator system

Cast Iron radiator system

Baseboard & convector system

CRC100 or CRC200

Bosch

Low Voltage

Wiring:

Line Voltage

ŹWire Comfort Room Controller (CRC100 or

CRC200) to Terminals B B of Heatronic control

ŹWire Main power supply (120 v) to White molex

ŹSee Appendix A for Room Controller Settings

Heatronic Settings:

Heatronic Internal Wiring

LWCO

Supply Sensor

DHW Sensor

Dry contacts

Bosch Controls

Outdoor

Sensor

External Boiler Junction box

120 Vac Supply

Ground

Neutral

black

ch pump

for unmixed heating

(Not Used)

white

mains

120v/60 hz

Note: For Low Water Cutoff Wiring see

Appendix D of this manual

|Bosch Greenstar Applications Manual

Bosch Thermotechnology Corp.Data subject to change

Bosch

State

Bases

No. .

Changed

Released

Created

Baseboard

Expansion

Tank

Auto-Fill

Air

Eliminator

Isolation

valve

Back-flow

preventer

Relief valve &

pressure gauge

Condensate

drain

Outdoor

air sensor

Room

Thermostat

Purge

Drain

DISCLAIMER: Application drawings

in this manual are conceptual only

and do not purport to address all

design, installation, code, or safety

considerations. The diagrams in

this manual are for reference use by

code officials, designers and

licensed installers. It is expected

that installers have adequate

knowledge of national and local

codes, as well as accepted industry

practices, and are trained on

equipment, procedures, and

applications involved. Drawings are

not to scale. Refer to the boiler,

control and module installer

manuals for additional detailed

information.

Domestic

Cold Water

Domestic

Hot Water

Gas

Supply

PRV

Relief piping

Note: Internal Low Loss

Header in closed position

Note: additional expansion

tank shown – internal

expansion tank in combi boiler

models may be adequate for

standard systems -see boiler

manual for details.

Note:Greenstar Internal circulator

can support a single zone loop

not to exceed 4 gpm at 12 feet of

head. See pump curves in

manual for pump capacities at

alternate flow rates.

Single Zone

Combi floor boiler

Baseboard

On/off Thermostat

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