bonitron M3660REM Manual de usuario

Web: www.bonitron.com ● Tel: 615-244-2825 ● Email: info@bonitron.com
Model M3660REM
Regenerative Energy Monitor
Customer Reference Manual

Bonitron, Inc.
2
Bonitron, Inc.
Nashville, TN
An industry leader in providing solutions for AC drives.
ABOUT BONITRON
Bonitron designs and manufactures quality industrial electronics that improve the reliability of
processes and variable frequency drives worldwide. With products in numerous industries, and
an educated and experienced team of engineers, Bonitron has seen thousands of products
engineered since 1962 and welcomes custom applications.
With engineering, production, and testing all in the same facility, Bonitron is able to ensure its
products are of the utmost quality and ready to be applied to your application.
The Bonitron engineering team has the background and expertise necessary to design, develop,
and manufacture the quality industrial electronic systems demanded in today’s market. A strong
academic background supported by continuing education is complemented by many years of
hands-on field experience. A clear advantage Bonitron has over many competitors is combined
on-site engineering labs and manufacturing facilities, which allows the engineering team to have
immediate access to testing and manufacturing. This not only saves time during prototype
development, but also is essential to providing only the highest quality products.
The sales and marketing teams work closely with engineering to provide up-to-date information
and provide remarkable customer support to make sure you receive the best solution for your
application. Thanks to this combination of quality products and superior customer support,
Bonitron has products installed in critical applications worldwide.

Bonitron, Inc.
3
AC DRIVE OPTIONS
In 1975, Bonitron began working with AC inverter drive specialists at synthetic fiber plants to
develop speed control systems that could be interfaced with their plant process computers. Ever
since, Bonitron has developed AC drive options that solve application issues associated with
modern AC variable frequency drives and aid in reducing drive faults. Below is a sampling of
Bonitron’s current product offering.
WORLD CLASS PRODUCTS
Undervoltage Solutions
Overvoltage Solutions
Uninterruptible Power for Drives
(DC Bus Ride-Thru)
Voltage Regulators
Chargers and Dischargers
Energy Storage
Braking Transistors
Braking Resistors
Transistor/Resistor Combo
Line Regeneration
Dynamic Braking for Servo Drives
Common Bus Solutions
Portable Maintenance Solutions
Single Phase Power Supplies
3-Phase Power Supplies
Common Bus Diodes
Capacitor Formers
Capacitor Testers
Power Quality Solutions
Green Solutions
12 and 18 Pulse Kits
Line Regeneration

M3660REM
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Table of Contents
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1. INTRODUCTION ..........................................................................................................................7
1.1. Who Should Use ........................................................................................................................... 7
1.2. Purpose and Scope ........................................................................................................................ 7
1.3. Manual Version and Change Record ............................................................................................ 7
Figure 1-1: M3660REM.............................................................................................................. 7
1.4. Symbol Conventions Used in this Manual and on Equipment ..................................................... 8
2. PRODUCT DESCRIPTION / FEATURES ........................................................................................9
2.1. Related Products ........................................................................................................................... 9
2.2. Part Number Breakdown ............................................................................................................ 10
Figure 2-1: Example of Part Number Breakdown .................................................................... 10
Table 2-1: System Voltage ........................................................................................................ 10
2.3. General Specifications ................................................................................................................ 11
Table 2-3: General Specifications Table ................................................................................... 11
2.4. General Precautions and Safety Warnings ................................................................................. 12
3. INSTALLATION INSTRUCTIONS ................................................................................................13
3.1. Environment ............................................................................................................................... 13
3.2. Wiring and Customer Connections ............................................................................................. 13
4. OPERATION ..............................................................................................................................15
4.1. Functional Description ............................................................................................................... 15
4.2. Features ....................................................................................................................................... 16
4.2.1. Hardware .............................................................................................................................. 16
Figure 4-1: Cables ..................................................................................................................... 16
4.2.2. Display ................................................................................................................................. 17
Figure 4-2: Front Panel ............................................................................................................. 17
4.2.3. Screens & Menu Navigation ................................................................................................ 18
Figure 4-3: Menu Tree .............................................................................................................. 19
5. TROUBLESHOOTING ................................................................................................................20
Table 5-1: Troubleshooting ....................................................................................................... 20
6. ENGINEERING DATA ................................................................................................................22
6.1. Ratings Chart .............................................................................................................................. 22
Table 6-1: Ratings Chart ........................................................................................................... 22
Table 6-2: Dimensions .............................................................................................................. 22

M3660REM
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User’s Manual
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1. INTRODUCTION
1.1. WHO SHOULD USE
This manual is intended for use by trained personnel responsible for integrating,
installing, maintaining, troubleshooting, or using this equipment with any AC drive
system.
Please keep this manual for future reference.
1.2. PURPOSE AND SCOPE
This manual is a user’s guide for the model M3660REM. It will provide the user with
the necessary information to successfully connect and operate the M3660REM.
In the event of any conflict between this document and any publication and/or
documentation related to any associated hardware (capacitor bank, etc.), the latter
shall have precedence.
1.3. MANUAL VERSION AND CHANGE RECORD
The initial release for this module is Rev 00a.
Figure 1-1: M3660REM

M3660REM
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1.4. SYMBOL CONVENTIONS USED IN THIS MANUAL AND ON
EQUIPMENT
Earth Ground or Protective Earth
AC Voltage
DC Voltage
DANGER!
DANGER: Electrical hazard - Identifies a statement that indicates
a shock or electrocution hazard that must be avoided.
DANGER!
DANGER: Identifies information about practices or circumstances
that can lead to personal injury or death, property damage, or
economic loss.
CAUTION!
CAUTION: Identifies information about practices or circumstances
that can lead to property damage, or economic loss. Attentions
help you identify a potential hazard, avoid a hazard, and
recognize the consequences.
CAUTION!
CAUTION: Heat or burn hazard - Identifies a statement regarding
heat production or a burn hazard that should be avoided.

User’s Manual
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2. PRODUCT DESCRIPTION / FEATURES
The Bonitron M3660 Regenerative Energy Monitor is a system analysis tool designed to
assist system integrators and end users in the proper sizing of their braking solution:
whether that’s optimizing an existing resistive solution or replacing it with a regenerative
one.
The M3660REM monitors the voltage and current seen by the load resistor; this allows it
to characterize a braking Event by measuring the peak and average currents as well as
calculating the total energy in the Event. This can be helpful information for system
engineers to verify that the braking chopper and/or load resistor are appropriately sized
and rated for the requirements of the application.
2.1. RELATED PRODUCTS
BRAKING TRANSISTORS
M3575T – Standard Duty Braking Transistor (up to 600A)
M3452 – Heavy Duty Braking Transistor (up to 1600A)
BRAKING RESISTORS
M3575R – Standard Duty Braking Resistors (up to 30A)
M3775R – Various Duty Load Banks (up to 1600A)
REGENERATIVE BRAKING
M3545 – Single or 3- Phase Line Regen (up to 15A)
M3645 – Three Phase Line Regen (up to 300A)

M3660REM
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2.2. PART NUMBER BREAKDOWN
Figure 2-1: Example of Part Number Breakdown
BASE MODEL NUMBER
The base model number for all Regenerative Energy Monitors is M3660REM.
SYSTEM VOLTAGE RATING
The System Voltage rating indicates the maximum AC system voltage for which the
unit is designed to operate.
Table 2-1: System Voltage
RATING CODE SYSTEM VOLTAGE
C Up to 600VAC
MAX CURRENT RATING
The max current rating indicates the maximum DC load current the unit can measure.
M3660REM
C
BAS E MODE L NU MB E R
SYST E M VOL T A GE CO D E
MAX CURRE N T RAT I N G
2000
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