Bomar Workline Series Manual de usuario

Serie Workline

Workline 510.350 DGH

Operating instructions

Before transporting and using the machine,

please read the instructions thoroughly!

Seriové číslo / Serien Nummer / Serial Number ___________________

Manual version: 1.10 / May 2016

Manual rev.: 1

Service and information

Your BOMAR dealer:

Direct BOMAR contact:

BOMAR spol. s r.o.

Těžební 1236/1

62700 Brno

Czech Republic, EU

telefon: +420 –533 426 100

fax: +420 –533 426 109

e-mail: [email protected]

www: http://www.bomar.cz

We are available:

Mondays to Fridays

700 –1600

Version:

1.10 / May 2016

rev. 1

BOMAR, spol. s r.o. ©–Subject to modifications and amendments.

Content

1. SAFETY NOTES....................................................................... 8

1.1. Machine determination...................................................................................................................10

1.2. Protective suit and personal safety ..............................................................................................10

1.3. Safety notes for machine operator ...............................................................................................11

1.4. Safety notes for the servicing and repairs..................................................................................12

1.5. Safety notes for the servicing and repairs on hydraulic unit..................................................12

1.6. Safety machine accessories ...........................................................................................................13

1.6.1. Total Stop..................................................................................................................................................13

1.6.2. Arm covers ...............................................................................................................................................13

1.6.3. Saw band stretching and rupture inspection...................................................................................14

1.6.4. Band saw cover .......................................................................................................................................14

1.6.5. Brush cover...............................................................................................................................................14

1.7. Safety notes for the cooling...........................................................................................................15

1.7.1. Instructions for first help........................................................................................................................15

1.8. Umístění štítku stroje / Maschinenschild position / Position of machine label ..................16

1.9. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety

symbols...............................................................................................................................................17

2. MACHINE DOCUMENTATION..............................................18

2.1. Technická data / Technische Daten / Technical data............................................................. 20

2.2. Rozměrové schéma / Aufstellzeichnung / Installation diagram............................................ 21

2.3. Popis / Beschreibung / Description ............................................................................................ 22

2.4. Transportation and stocking......................................................................................................... 23

2.4.1. Conditions for transportation and stocking ....................................................................................23

2.4.2. Transport and stocking preparations................................................................................................ 23

2.4.3. Transport and stocking......................................................................................................................... 23

2.4.4. Transportní schéma / Transport schema / Transport scheme .................................................24

2.5. Activation.......................................................................................................................................... 25

2.5.1. Machine working conditions ...............................................................................................................25

2.6. Band saw unpacking and assembling ........................................................................................ 25

2.6.1. Machine installing and levelling ......................................................................................................... 25

2.6.2. Machine disposal after lifetime...........................................................................................................26

2.6.3. First run of the power pack .................................................................................................................26

2.6.4. Filling the reservoir with hydraulic oil................................................................................................ 26

2.6.5. Kotevní plan / Verankerungsplan / Grounding plan..................................................................... 28

2.7. Electrical connection....................................................................................................................... 29

2.7.1. Check the direction of the saw band ................................................................................................ 29

2.7.2. Check machine connection into electrical network ........................................................................31

2.8. Filling of the cooling system..........................................................................................................31

2.9. Check machine function.................................................................................................................31

2.10. Saw band..................................................................................................................................31

2.10.1. Saw band size......................................................................................................................................... 32

2.10.2. Selection of the saw band tooth system ..........................................................................................32

2.10.3. Saw band running-in ............................................................................................................................ 32

Tables for teeth selection........................................................................................................................................34

3. MACHINE CONTROL............................................................35

3.1. Starting the band saw.................................................................................................................... 37

3.2. Control panel ................................................................................................................................... 38

3.3. Machine control .............................................................................................................................. 39

3.3.1. Cycle breaking ........................................................................................................................................40

3.4. Band saw adjusting......................................................................................................................... 42

3.4.1. Angular cut setting ................................................................................................................................42

3.4.2. Adjusting band guides..........................................................................................................................42

3.4.3. Cutting speed adjusting ....................................................................................................................... 43

3.4.4. Adjustment of pressure to the cut..................................................................................................... 43

3.4.5. Speed adjustment of the arm lowering............................................................................................43

3.4.6. Saw frame lower stop position ........................................................................................................... 43

3.4.7. Brush adjustment...................................................................................................................................45

3.4.8. Setting of a cooling method ...............................................................................................................45

3.5. Material insertion............................................................................................................................. 47

3.5.1. Handling agent selection .....................................................................................................................47

3.5.2. Insertion.................................................................................................................................................... 47

Manual version: 1.10 / May 2016

Manual rev.: 1

3.5.3. Bundle material cutting........................................................................................................................ 47

4. MACHINE SERVICE...............................................................48

4.1. Saw band dismantling.................................................................................................................... 50

4.2. Saw band instalation ...................................................................................................................... 50

4.3. Saw band stretching and inspection ........................................................................................... 51

4.3.1. Saw band stretching ..............................................................................................................................51

4.4. Saw band run adjustment on stretching wheel ....................................................................... 52

4.4.1. Saw band run inspection ..................................................................................................................... 52

4.4.2. Saw band setting ................................................................................................................................... 52

4.5. Saw frame lower stop position adjustment............................................................................... 53

4.6. Limit switch of the saw frame lower position adjustment...................................................... 53

4.6.1. Check setting .......................................................................................................................................... 53

4.6.2. Limit switch setting ................................................................................................................................ 53

4.7. Cooling agents and chips disposal ............................................................................................. 55

4.7.1. Coolant device inspection ................................................................................................................... 55

4.7.2. Chips disposal......................................................................................................................................... 55

4.8. Hydraulic, Greases and oils............................................................................................................57

4.8.1. Gearbox oils ............................................................................................................................................ 57

4.8.2. Lubricant greases................................................................................................................................... 58

4.8.3. Lubrication............................................................................................................................................... 58

4.8.4. Hydraulic oils........................................................................................................................................... 58

4.8.5. Hydraulic unit service............................................................................................................................ 60

4.9. Machine cleaning............................................................................................................................. 61

4.10. Worn pieces replacement ................................................................................................... 62

4.10.1. Hard metal guides replacement ........................................................................................................ 62

4.10.2. Round brush replacement................................................................................................................... 62

4.10.3. Saw band guiding rollers replacement ............................................................................................ 63

4.10.4. Stretching wheel replacement............................................................................................................ 64

4.10.5. Driving wheel replacement ................................................................................................................. 67

4.10.6. Cooling pump replacement................................................................................................................ 68

5. TROUBLESHOOTING............................................................71

5.1. Mechanical problems......................................................................................................................73

5.2. Electric and hydraulic problems ...................................................................................................75

5.3. Hydraulic problems .........................................................................................................................76

6. SCHEMATICS........................................................................80

6.1. Elektrické schema / Elektroschema / Wiring diagrams –3×400V+PE, 50 Hz .................. 82

6.2. Elektrické schema / Elektroschema / Wiring diagrams – 3×230V+ PE, 50 Hz ................102

6.3. Hydraulické schéma / Hydraulikschema / Hydraulic diagram ...........................................121

7. DRAWING ASSEMBLIES FOR SPARE PARTS ORDER ............124

7.1. Workline 510.350 DGH..................................................................................................................125

7.2. Kusovník / Piece list / Stückliste - Workline 510.350 DGH....................................................126

7.3. Ovladací panel / Control panel / Bedienpult...........................................................................127

7.4. Kusovník / Piece list / Stückliste - Ovladací panel / Control panel / Bedienpult .............128

7.5. Podstavec / Base / Untersatz......................................................................................................129

7.6. Kusovník / Piece list / Stückliste - Podstavec / Base / Untersatz.........................................130

7.7. Vana / Tank / Wanne....................................................................................................................132

7.8. Konzola / Console / Konsole.......................................................................................................133

7.9. Kusovník / Piece list / Stückliste - Konzola / Console / Konsole .........................................134

7.10. Svěrák / Vice / Schraubstock.............................................................................................135

7.11.Kusovník / Piece list / Stückliste - Svěrák / Vice / Schraubstock .........................................136

7.12. Svěrák / Vice / Schraubstock.............................................................................................137

7.13. Kusovník / Piece list / Stückliste - Svěrák / Vice / Schraubstock................................138

7.14. Válec svěráku / Vice cylinder / Schraubstockzylinder..................................................139

7.15. Kusovník / Piece list / Stückliste - Válec svěráku / Vice cylinder /

Schraubstockzylinder ....................................................................................................................140

7.16. Rameno / Saw arm / Sägerahmen....................................................................................141

7.17. Kusovník / Piece list / Stückliste - Rameno / Saw arm / Sägerahmen .....................142

7.18. Rameno / Saw arm / Sägerahmen...................................................................................143

7.19. Kusovník / Piece list / Stückliste - Rameno / Saw arm / Sägerahmen .....................144

7.20. Kartáč / Brush / Bürste........................................................................................................145

7.21. Kusovník / Piece list / Stückliste - Kartáč / Brush / Bürste...........................................146

7.22. Kolečko / Wheel / Rolle ......................................................................................................147

7.23. Kryt / Cover / Abdeckung ..................................................................................................148

7.24. Převodovka / Transmission / Getriebe ............................................................................149

7.25. Napínání / Tensioning / Spannung.................................................................................. 151

7.26. Kusovník / Piece list / Stückliste - Napínání / Tensioning / Spannung.....................152

7.27. Vedení pásu / Belt guide / Sägebandführung...............................................................153

7.28. Kusovník / Piece list / Stückliste - Vedení pásu / Belt guide / Sägebandführung .154

7.29. Regulace přítlaku / Pressure regulation / Schnittdruckregulation.............................155

7.30. Kusovník / Piece list / Stückliste - Regulace přítlaku / Pressure regulation /

Schnittdruckregulation..................................................................................................................156

7.31. Kostka vodící / Lead cube / Führungsklotz ....................................................................157

7.32. Kusovník / Piece list / Stückliste - Kostka vodící / Lead cube / Führungsklotz.......158

7.33. Kostka vodící / Lead cube / Führungsklotz ....................................................................159

7.34. Kusovník / Piece list / Stückliste - Kostka vodící / Lead cube / Führungsklotz.......160

7.35. Válec zvedací / Lifting cylinder / Hebezylinder ............................................................. 161

7.36. Kusovník / Piece list / Stückliste - Válec zvedací / Lifting cylinder / Hebezylinder162

Manual version: 1.10 / May 2016

Manual rev.: 1

Schémata

Schemas

Schematics

6. Schematics

Schémata

Schemas

Schematics

Manual version: 1.10 / May 2016

Manual rev.: 1

Schémata

Schemas

Schematics

6.1. Elektrické schema /

Elektroschema /

Wiring diagrams –3×400V+PE, 50 Hz

Schémata

Schemas

Schematics

Manual version: 1.10 / May 2016

Manual rev.: 1

Schémata

Schemas

Schematics

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