BMW K 1100 LT Instrucciones de funcionamiento

BMW AG Motorcycle Division

After Sales

K 1100 LT/RS

Repair Manual

Published by BMW AG Motorcycle Division

After Sales

UX-VS-2

permission.

Errors and omissions excepted; subject to technical amendment.

Produced in Germany 5/99

Introduction

This repair manual will help you to perform all the main maintenance and repair work correctly and efficient-

ly. If it is consulted regularly by workshop personnel it will form a useful addition to the theoretical and prac-

tical knowledge acquired at the BMW Training Centre. It is a contribution towards achieving even higher

Service quality.

All information in both text and illustrations refers to motorcycles in standard condition or with genuine

BMW accessories installed, and not to motorcycles which have been modified in any way to depart from

the manufacturer’s specification.

•The repair manual is structured in the logical sequence of the work to be performed: Removal, Disas-

sembly, Repair, Assembly, Installation.

•The entire contents are divided into individual chapters, corresponding to the Construction Groups.

11 . 10

Chapter Page number within chapter

•Work to be performed during an Inspection is described in Group “00”. The various inspection routines

are numbered I, II, III and IV. This numbering is repeated in the work descriptions which follow, so that

work can take place without interruption.

•Use of the BMW special tools needed for certain tasks is described in the work instructions.

If the need arises, repair instructions are also issued in the form of Service Information. This information is

of course incorporated into the next issue of the repair manual. We also recommend, as an additional

source of information, the Electronic Parts Catalogue (ETC), which contains clear and easy-to-follow illus-

trations.

If the work described here is restricted to a particular equipment specification, for instance if a specific op-

tional extra (OE) is fitted, this is stated in square brackets at the start of the item concerned, e.g. [LT].

Please refer to the following pages as well for a description of other symbols used and how to work with it.

BMW AG Motorcycle Division

After Sales

Published by: BMW AG Motorcycle Division

After Sales

UX-VS-2

D - 80788 München

permission.

Errors and omissions excepted; subject to technical amendment.

Produced in Germany

Usage

Each chapter starts with the list of contents.

The list of contents is followed by the Technical Data table.

Chapter 00 “Maintenance and general instructions” details the handover checklist and lists all tightening

torques and operating fluids.

Key to symbols

In this Workshop Manual for the K 1200 LT model, the following symbols are used; their meanings are ex-

plained in the table.

Special instructions aimed at improving the work procedures

LNote:

Specific information on operating, inspecting and adjusting work for the motorcycle as well as maintenance

procedures.

eCaution:

Instructions and precautions specifically intended to prevent damage to the motorcycle. Failure to comply

with them could invalidate the warranty.

dCaution:

This symbol stands for precautions and measures which are essential in order to protect the rider or other

persons from possibly severe or fatal injury.

Contents

Headlines for the work described in the chapter........................................... with the relevant page number

X Tightening torques:

Values are stated if they differ from DIN EN 24 014 or DIN 912 ISO industrial standards.

Order No. 01 71 9 799 131 UX-VS-2, 12/98 Printed in Germany

Customer Registration No.

Order No. Signature of mechanic

BMW Inspection

1000km/600mls

BMW Service

10000 km/

6000 miles

BMW Inspection

20 000 km/

12 000 miles

BMW

Annual Service

Change oil when engine at regular operating temperature, renew oil filter element 1)

Change oil in gearbox, final drive and telescopic fork 2)

Clean inductive sensor at rear wheel 2)

Grease upper/lower clutch cable nipples and side/centre stand pivots

Renew intake air cleaner element 3)

Renew fuel filter element 4)

Check hose clips on fuel and cooling system for leaks and take up slack if necessary

Check coolant level and concentration, and top up if necessary

Renew coolant after at least every 2 years *)

Check brake pads and discs for wear, renew if necessary *)

Check front/rear brake fluid level, top up if necessary *)[bSI 00 027 95 (716)]

Check brake system with regard to function, leaks; repair/renew as required *)

Renew brake fluid at least once a year

Check sensor gap for ABS at front and rear, adjust if necessary 6)

Check sensor/pulse wheel for ABS at front and rear for contamination, clean if necessary 6) 5)

Check operation of electric side stand switch (angle)

Check clutch operating clearance, adjust if necessary

Check free travel at throttle and cold-start (choke) cables, adjust if necessary

Renew spark plugs

Read out MOTRONIC fault memory 7)

Check valve clearences, adjust if necessary 8) 5)

Check steering head bearing play, adjust if necessary *)

Check battery acid level, top up with distilled water if necessary

Clean and grease the battery posts, if necessary

Take up slack at bolts and nuts:

– power unit to frame

– suspension strut mounts

– side/center stand pivot

–rearwheelstuds

Apply silicone spray to guide rods of adjustable windshield (only K 1100 LT, K 75 RT)

Check idle speed, throttle synchronisation and CO value, adjust if necessary

Final inspection with safety/operating check:

– condition of tyres and wheels, tyre pressures

– lights and signal systems

– telltale and warning lights

– clutch and gear shift

– handbrake and footbrake, ABS

–steering

– instruments

– test ride, if necessary

Recommendation: In severe operating conditions, grease the throttle twistgrip and

steering head bearings at least every 30,000 km (18,000 miles) *)

1) at least every 6 months; if motorcycle is used only for short journeys or at outside temperatures below 0°C, every 3 months, and at least every 3,000 km (1,800 miles)

2) at least once a year

3) in very dirty or dusty conditions, renew the intake air cleaner element every 10,000 km (6,000 miles), or even more frequently if necessary

4) normally every 40,000 km (24,000 miles), but if fuel is of poor quality every 20,000 km (12,000 miles)

5) K 75 models only

6) only motorcycles with ABS

7) only motorcycles with catalytic converter

8) on all K models, renew the lining on the chain tensioner rail every 60,000 km (36,000 miles)

*)invoiced as a separate item

BMW AG Motorcycle Division

Maintenance Schedule K 75 RT/K 1100 RS/LT

(from 1993 onlys)

Order No. 01 71 9 799 131 UX-VS-2, 12/98 Printed in Germany

Customer Registration No.

Order No. Signature of mechanic

BMW

Pre-delivery check

Inspect crates on receipt for signs of damage

Motorcycle:

– unpack

– check scope of delivery

– install front wheel

–complete

–clean

Battery:

–remove

– add battery acid

– charge

– grease the terminal posts

– re-install (mark date)

Check complete specification delivery:

– tools

– handbooks and documents

–keys

– optional extras

Check front and rear wheel brake fluid levels (only disc brake)

Check switch function of electrically-operated side stand (angle)

Check torque setting of the rear wheel retaining studs

Check tyre pressure

Fuel the motorcycle

Safety/operating check as final inspection:

–idlespeed

– clutch, gear shifting

– steering

– front and rear brakes, ABS

– telltale and warning lights, instruments, lighting and signalling equipment

– adjust the headlight

– test ride, if necessary

BMW AG Motorcycle Division

Pre-delivery Check K 75 RT/K 1100 RS/LT

(from 1993 onlys)

00 Maintenance and general instructions ................................................. 00.1

11 Motor........................................................................................................ 11.1

12 Engine electrics ...................................................................................... 12.1

13 Fuel preparation and control ................................................................. 13.1

16 Fuel tank and lines.................................................................................. 16.1

17 Radiator ................................................................................................... 17.1

18 Exhaust system ....................................................................................... 18.1

21 Clutch....................................................................................................... 21.1

23 Gearbox.................................................................................................... 23.1

31 Front fork ................................................................................................. 31.1

32 Steering.................................................................................................... 32.1

Contents

Group / Chapter

33 Rear wheel drive ..................................................................................... 33.1

34 Brakes ...................................................................................................... 34.1

36 Wheels and tyres..................................................................................... 36.1

46 Frame ....................................................................................................... 46.1

51 Equipment................................................................................................ 51.1

61 General electrical equipment ................................................................ 61.1

62 Instruments.............................................................................................. 62.1

63 Lights........................................................................................................ 63.1

Group / Chapter

00.1

Contents Page

Tightening torque .........................................................................................................................3

Table of operating fluids .........................................................................................................10

Key to maintenance intervals ..............................................................................................11

Changing engine oil ..................................................................................................................11

Inspections I, II, III, IV

Changing oil in transmission (gearbox) ..........................................................................11

Inspections I, III, IV

Changing oil in rear wheel drive ........................................................................................12

Inspections I, III, IV

Changing oil in telescopic fork ...........................................................................................12

Inspection I, III, IV

Renewing intake air cleaner ................................................................................................12

Inspection III

Renewing fuel filter ...................................................................................................................13

Inspection III

Cleaning inductive pulse generator at rear wheel drive .......................................13

Inspections I, III, IV

Checking brake pads, brake discs for wear and renewing if necessary ....14

Inspection II, III

Front wheel brake

Rear wheel brake

Checking brake fluid level and correcting if necessary .......................................15

Inspections I, II, III

Checking brake fluid level

Adding brake fluid

Checking brake system ..........................................................................................................15

Inspection III

Checking ABS sensor spacing and adjusting if necessary ................................15

Inspections I, II, III

Front sensor

Rear sensor

Renewing brake fluid ...............................................................................................................16

Renewing front brake fluid

Renewing rear brake fluid

00 Maintenance and general instructions

00.2

Contents Page

Checking function of electric switch on side stand

and adjusting if necessary ....................................................................................................17

Inspections I, II, III

Checking clutch clearance and adjusting if necessary ........................................18

Inspections I, III

Reading out Motronic defect code memory ...............................................................18

Inspections II, III

Checking increased starting speed (choke) and adjusting if necessary ....19

Inspections I, III

Checking increased starting speed

Checking valve clearance and adjusting if necessary ..........................................20

Inspections I, III

Adjusting valve clearance .....................................................................................................20

Removing sprockets

Removing camshafts

Installing camshafts

Installing sprockets

Installing cylinder head cover

Checking steering bearing play and adjusting if necessary ..............................23

Inspection III

Lubricating guide pins, adjustable screen ...................................................................24

Inspections III, IV

Checking idle speed, synchronising

and CO value and adjusting if necessary ......................................................................25

Inspections I, II, III, IV

Adjusting idle speed

Adjusting CO value without catalytic converter

Otros manuales para K 1100 LT

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Motocicleta de BMW

BMW

BMW F 800 ST Manual de instalación y mantenimiento

BMW

BMW F 650 GS DAKAR - Manual de usuario

BMW

BMW R 1200 R Classic Manual de instalación y mantenimiento

BMW

BMW Motorrad K 1300 GT Exclusive Edition Manual de usuario

BMW

BMW 2013 K 1600GTL Exclusive Manual de instalación y mantenimiento

BMW

BMW K 1300 R Manual de usuario

BMW

BMW R 1200 RT - 2006 Manual de usuario

BMW

BMW R 1250GS Adventure Manual de instalación y mantenimiento

BMW

BMW R 1200 GS - Manual de usuario

BMW

BMW K 1300 GT - BROCHURE 2010 Manual de usuario

BMW

BMW R 1200 RT Manual de instrucciones

BMW

BMW F 800 R 2013 Manual de instalación y mantenimiento

BMW

BMW C1 200 Instrucciones de funcionamiento

BMW

BMW Cevolution Manual de instalación y mantenimiento

BMW

BMW K 1600GTL Manual de instalación y mantenimiento

BMW

BMW R 1200RT Manual de instalación y mantenimiento

BMW

BMW C650 Sport Manual de instalación y mantenimiento

BMW

BMW MOTORRAD K 1200 R Sport Manual de instalación y mantenimiento

BMW

BMW R 1200 GS ADVENTURE Manual de usuario

BMW

BMW HP2 SPORT Manual de instalación y mantenimiento

BMW

BMW R 1100 S Manual

BMW

BMW R 1250 GS Adventure HP Manual de instalación y mantenimiento

BMW

BMW R 1100 S Manual de instalación y mantenimiento

BMW

BMW F 800 GS - Manual de usuario

Manuales populares de Motocicleta de otras marcas

OHVALE

OHVALE GP-0 Manual de lista de piezas

Yamaha

Yamaha Star XV19CTSZ 2009 Manual de usuario

KTM

KTM 350 XCF-W USA Manual de usuario

HYOSUNG

HYOSUNG ST7 Manual de usuario

Husqvarna

Husqvarna FC 250 2016 Manual de usuario

Ducati

Ducati SCRAMBLER 800 Manual de instrucciones

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES Manual de usuario

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Manual de usuario

Yamaha

Yamaha 2006 YZF-R1V Manual de usuario

KTM

KTM Freeride E-XC 2021 Manual de usuario

Fantic

Fantic Enduro 125 Manual de usuario

Ducati

Ducati Supersport 750 desmodue Manual de usuario

MV Agusta

MV Agusta 2008 F4 312RR 1078 Manual de instrucciones

Yamaha

Yamaha XVS650A Manual de usuario

Yamaha

Yamaha YZF-R6T(C) Manual

Ducati

Ducati 748 monoposto strada Manual de usuario

ATK

ATK 1988 250 Manual de usuario

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Manual de usuario