BMS SR220 Manual de usuario

Surface Roughness Tester

SR220

BMS Bulut Makina Sanayi ve Ticaret Ltd. Şti.

Kocaeli KOBİ OSB Köseler Mahallesi,

6. Cadde No: 20/2 Dilovası / KOCAELİ / TURKEY

Phone: +90 262 502 97 73-76 / +90 262 503 06 51

Web: www.bulutmak.com e-mail: bms@bulutmak.com

OPERATION MANUAL

CONTENT

1OVERVIEW .......................................................................................................................................................................... 3

1.1 MEASUREMENT PRINCIPLE......................................................................................................................................................... 3

1.2 MEASUREMENT PRINCIPLE......................................................................................................................................................... 3

1.3 STANDARD PACKAGE ................................................................................................................................................................. 4

1.4 LAYOUT OF THE INSTRUMENT...................................................................................................................................................... 5

1.4.1 Main unit..................................................................................................................................................................... 5

1.4.2 Pickup .......................................................................................................................................................................... 5

1.4.3 Display......................................................................................................................................................................... 6

1.4.4 Function of key ............................................................................................................................................................ 6

1.5 BASIC CONNECTION METHOD...................................................................................................................................................... 7

1.5.1 Assembling and dis-assembling of the pickup............................................................................................................. 7

1.5.2 Charger and battery charging ..................................................................................................................................... 7

2SETTING FOR INITIAL USAGE ............................................................................................................................................... 7

2.1 CLOCK SETTING........................................................................................................................................................................ 8

2.2 UNITS OF MEASUREMENT .......................................................................................................................................................... 8

2.3 LANGUAGE SELECT ................................................................................................................................................................... 9

3MEASUREMENT OPERATION ............................................................................................................................................... 9

3.1 PREPARATION BEFORE MEASUREMENT.......................................................................................................................................... 9

3.2 SWITCH ON ............................................................................................................................................................................. 9

3.3 STYLUS POSITION.................................................................................................................................................................... 10

3.4 CALIBRATION......................................................................................................................................................................... 10

3.5GETTING STARTED .................................................................................................................................................................. 11

3.5.1 Start measuring......................................................................................................................................................... 11

3.6 RESULT DISPLAY ..................................................................................................................................................................... 11

3.6.1 Parameters ................................................................................................................................................................ 11

3.6.2 Profile Graphic........................................................................................................................................................... 11

3.6.3 Store/read measurements......................................................................................................................................... 12

3.6.4 Print measurements .................................................................................................................................................. 12

3.6.5 Connected with PC .................................................................................................................................................... 14

3.6.6 Remote measurement ............................................................................................................................................... 14

3.6.7 SD card ...................................................................................................................................................................... 14

4MAIN MENU ..................................................................................................................................................................... 14

4.1 MEASUREMENT CONDITION SETTING......................................................................................................................................... 15

4.2 SYSTEM SETTING.................................................................................................................................................................... 15

4.3 SOFTWARE INFORMATION ........................................................................................................................................................ 15

5ROUTINE MAINTENANCE AND CARE ................................................................................................................................. 16

5.1 PICKUP................................................................................................................................................................................. 16

5.2 HOST................................................................................................................................................................................... 16

5.3 BATTERY............................................................................................................................................................................... 16

5.4 CALIBRATION SPECIMEN........................................................................................................................................................... 16

6COMMON FAULTS ............................................................................................................................................................. 16

7ACCESSORIES .................................................................................................................................................................... 16

7.1 HEIGHT SUPPORT AND PICKUP HOLDER ....................................................................................................................................... 16

7.2 HEIGHT STAND....................................................................................................................................................................... 17

7.3 STANDARD PICKUP.................................................................................................................................................................. 17

7.3.1 Size ............................................................................................................................................................................ 18

7.3.2 Operating instructions............................................................................................................................................... 18

7.3.3 Calibration................................................................................................................................................................. 18

7.3.4 Precautions................................................................................................................................................................ 18

7.4 CURVE SURFACE PICKUP........................................................................................................................................................... 18

7.4.1 Size ............................................................................................................................................................................ 19

7.4.2 Operating instructions............................................................................................................................................... 19

7.4.3 Measurement ............................................................................................................................................................ 19

7.4.4 Calibration................................................................................................................................................................. 19

7.4.5 Precautions................................................................................................................................................................ 19

7.5 GROOVE BOTTOM PICKUP ........................................................................................................................................................ 20

7.5.1 Size ............................................................................................................................................................................ 20

7.5.2 Operating instructions............................................................................................................................................... 20

7.5.3 Calibration................................................................................................................................................................. 20

7.5.4 Precautions................................................................................................................................................................ 20

7.6 SMALL BORE PICKUP ............................................................................................................................................................... 20

7.6.1 Size ............................................................................................................................................................................ 21

7.6.2 Operating instructions............................................................................................................................................... 21

7.6.3 Calibration................................................................................................................................................................. 21

7.6.4 Precautions................................................................................................................................................................ 21

7.7 EXTENSION ROD..................................................................................................................................................................... 21

8KEY TECHNICAL PARAMETERS ........................................................................................................................................... 22

8.1 STANDARD CODE AND NAME..................................................................................................................................................... 22

8.2 ROUGHNESS PARAMETERS RANGE.............................................................................................................................................. 22

9REFERENCES...................................................................................................................................................................... 22

9.1 TERMS ................................................................................................................................................................................. 22

9.1.1 Terms ......................................................................................................................................................................... 23

9.1.2 Traversing length....................................................................................................................................................... 23

9.2 DEFINITION OF PARAMETERS .................................................................................................................................................... 24

9.2.1 Arithmetic Mean Deviation of Profile Ra................................................................................................................... 24

9.2.2 Root-mean-square Deviation of Profile Rq ................................................................................................................ 24

9.2.3 Maximum height of the profile Rz............................................................................................................................. 24

9.2.4 Total Peak-to-valley Height Rt ................................................................................................................................... 24

9.2.5 Maximum profile peak Rp ......................................................................................................................................... 24

9.2.6 Maximum valley depth Rv ......................................................................................................................................... 25

9.2.7 Average distance of profile single peak RS................................................................................................................ 25

9.2.8 Average width of profile unit RSm............................................................................................................................. 25

9.2.9 Ten point height for profile microscopic irregularities RzJIS ...................................................................................... 26

9.2.10 Maximum profile height RyJIS ................................................................................................................................... 26

9.2.11 Profile inclination Rsk ................................................................................................................................................ 26

9.2.12 Average peak-to-valley height R3z ............................................................................................................................ 26

9.2.13 Rmax ......................................................................................................................................................................... 27

9.2.14 Peak count Rpc .......................................................................................................................................................... 27

9.2.15 Profile support rate curve Rmr .................................................................................................................................. 27

9.2.16 Profile support length rate Rmr(c)............................................................................................................................. 27

1 Overview

This handheld surface roughness tester is a new product and adopts the most mainstream processor chips and

high-technologies to achieve a comprehensive upgrade and improvement, with 2.7” OLED, Bluetooth, SD card,

wireless remote control of measurements, MICRO-USB port, to enhance the quality of the instrument significantly. This

instrument is small handheld type suitable for production site measurement and mobile measurement, easy to operate,

comprehensive function, fast measurement, accurate and stable, easy to carry, which can be used to measure the

main parameters of the latest international standards. This product is in rigorous compliance with the international

standard. This product has multi optional accessories and can be connected to a PC and wireless Bluetooth printer.

1.1Measurement Principle

To measure the surface roughness of the workpiece, place the pickup on the surface of the workpiece, and then start

the tester. The precision driver inside the instrument will drive the pickup to slide at uniform linear speed along surface

to be measured. The pickup will feel the roughness of surface to be measured through the built-in sharp stylus. At this

time, the roughness of the workpiece surface to be measured will cause displacement of the stylus, which causes

change to the inductance amount of the coil of pickup, generating the output analog signal of the phase sensitive

detector which is proportional to the roughness of measured surface. This signal is fed to the data acquisition system

after amplification and level conversion. The collected data is filtered and the parameters are computed via the ARM

chip. The measurements are displayed on the OLED. A Bluetooth printer can be connected wirelessly. All measurement

parameters can be printed. This tester can also communicate with the PC through the data cable, so as to perform

advanced analysis using PC software.

1.2Measurement Principle

28 measurement parameters: Ra, Rq, Rz, Rt, Rp, Rv, RS, RSm, Rz(JIS), Ry(JIS), RSk, R3z, Rmax, RPc, Rmr, Rku,

RΔa, RΔq, Rδc, Ry; Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, V0;

320μm large-range precision inductive pickup;

RC, PC-RC, GAUSS, D-P filtering;

ISO, DIN, ANSI, JIS standard;

2.7” large screen 128×64 dot matrix OLED display, no backlight, no dead ends, displaying all parameters and

graphics, Chinese/English menus;

Common chip for instrument control and data processing;

Built-in memory for store of 20 groups of measurements;

External SD card for expandable mass storage of data;

Built-in wireless remote module for remote measurement;

Built-in standard Bluetooth module for wireless connection of Bluetooth printer to print all parameters and graphics;

Built-in standard MICRO-USB interface for communication with the PC, with dedicated software for analysis of

measurement results;

Built-in lithium polymer rechargeable batteries and charging protection circuit;

Integrated, compact, portable;

Automatic shutdown and operation prompt;

Complete accessories/fittings. Optional curve surface pickup, groove bottom pickup, small bore pickup,

super-small-small bore pickup, tooth surface pickup, column, trimming platform, extended rod, lateral transfer bar

etc.

1.3Standard Package

Description

Picture

Description

Picture

Main unit

Height support

Standard

pickup

Calibrate specimen

Pickup holder

Calibrate specimen

holder

Screw driver

Charger

Data cable

Parameters according to ISO

4287

Symbol

Arithmetic Mean Deviation

Root Mean Square Deviation

Maximum Height

Total Height

Max.Profile Peak Height

Max.Profile Valley Depth

Mean Width

RSm

Material Ratio

Rmr

Kurtosis

Rku

Core Roughness Depth

Reduced Peak Height

Rpk

Reduced Valley Height

Rvk

Material Portion

Mr1

Material Portion

Mr2

1.4Layout of the instrument

1.4.1 Main unit

1.4.2 Pickup

1.4.3 Display

1.4.4 Function of key

: Start: to start the measuring.

: Up/Parameter:

1, Press this button in the main screen to enter the Parameters screen, displaying all measurements of the

parameters. Press Set to exit;

2, After entering the other screens, the button will be set as the Up arrow.

: Down/Store:

1, Press this button in the main screen to enter the Record Storage screen;

2, After entering the other screens, the button will be set as the Down arrow.

: Left/Graphic:

1, Press this button in the main screen to enter Graphic screen, displaying various measurement graphics and

support rate curves etc;

2, After entering the other screens, the button will be set as the Left arrow.

: Right/Print:

1, Press this button in the main screen to start the wireless Bluetooth printer to print all measurements;

2, After entering the other screens, the button will be set as the Right arrow.

: Set/Menu:

1, Press this button in the main screen to enter fast Setting of measurement conditions, to set and change various

measurement conditions following the cursor;

2, Press and hold this button to enter the main menu;

3, After entering the other screens, the button will be set as Exit and Return in general.

: Return:

1, Press this button in the main screen to display the stylus position. Press this button again to exit the stylus

position;

2, In the other screens, press this button to confirming the setting/modification or exit this screen;

Note on arrows:

Function of Up/Down/Left/Right arrows: In screens other than the main screen: press Up/Down arrow to switch

and choose item; press Left/Right arrow to adjust the set number and value.

1.5Basic connection method

1.5.1 Assembling and dis-assembling of the pickup

As shown in the figure, hold the connection part of top guide tray and pickup main body (stylus is downward), plug

in the mainframe's connecting socket according to the figure connecting line direction, press lightly to the end till

stable connection. When taking out, please disconnect pickup from connecting socket, then take the pickup out

from drive slowly. All the operation process should be careful to avoid pickup breakage.

Assembling and dis-assembling of the pickup

Note: 1. Pickup stylus is the key accessory of this instrument, please pay high attention to it when using.

2. During the process of pickup assembling and dis-assembling, please do not touch the stylus to avoid

breakage which would affect the measurement.

3. During the process of pickup assembling, please make sure that the connection is reliable.

1.5.2 Charger and battery charging

When the battery is low on the display or the tester cannot boot, charge in time. To charge, connect the charger to

220V/50Hz mains power, and then connect the charger plug into the micro USB socket at back of the instrument,

charging will start. During charging, the LED (red) is ON; the LED (green) is ON after the battery is fully charged.

Disconnect the power. It takes about 3 to 4 hours to charge. The input voltage of charger is 100 ~ 240V, 50/60Hz

AC, maximum current: 0.2A; output 5V DC, maximum charging current of about 500 mA. This instrument uses a

lithium polymer battery, no memory effect. You can charge at any time, and the tester can work normally during

charging.

Note: 1.If measure on charging station, please make sure that the connecting cable's place would not affect the

measurement operation.

2.Please charge as soon as possible during the low voltage situation, and cut off power as soon as possible

after full charge.

3.The battery switch is off when the instrument leave factory.

4.If the instrument work in-properly, and turn off / turn on the machine cannot help to solve the problem, then

please turn off the battery switch of the instrument backside, and restart after 10seconds.

2 Setting for initial usage

To use this instrument for the first time, the Clock Setting screen appears after booting. Press Left/Right to move

between items. Press Up/Down to adjust the time. After setting, press Enter to confirm and exit. The clock setting

is complete.

The following is the main screen, which appears after booting or before/after measuring. The main screen mainly

includes measurement parameters and various measurement conditions, such as sampling length, evaluation

length, range, filters and measurement units.

2.1Clock Setting

In main screen, press and hold Set button to enter the main menu. Select “System Set”and press Return to enter

System Set menu, then select “Clock Set” and press Return to enter Clock Setting screen.



In general, press Up/Down arrow to switch and choose the item; press Left/Right arrow to adjust the number.

2.2Units of measurement



In main screen, press and hold Set to enter the main menu; then select “Measure Set”and press Return. Press

Up/Down to select the Unit. Press Return to directly change the units of measurement. Press Set to exit.

2.3Language Select



In main screen, press and hold Set to enter the main menu. Press Up/Down and select “Language”. Press Return

to enter Language Select screen. Press Return to confirm and press Set button to exit.

3 Measurement Operation

3.1Preparation before measurement

a. Check the battery voltage after booting;

b. Wipe the surface of the workpiece to be measured with a soft clean cloth;

c. Keep the slide trace of the pickup perpendicular to machining texture of the measured surface of the

workpiece.

d. Keep the instrument and the pickup parallel with the measured surface during measuring.

e. During measuring, keep it away from vibration, magnetic fields, wind and other external environments which

will affect the measurements.

Measurement direction

Instruction: Correct and normative operation is the precondition to obtain precise measurement.

3.2Switch on

Starting up display

After booting, the default parameter settings, units of measurement, filter, range, sampling length etc will

automatically display, as shown in the following figure:

Tabla de contenidos

Otros manuales de Equipo de prueba de BMS

BMS

BMS HARTIP-1500 Manual de usuario

BMS

BMS HARTIP 2000 Manual de instalación

BMS

BMS T-UD2 Guía de inicio rápido

BMS

BMS HARTIP 2000 Manual de usuario

BMS

BMS 3000-OBC Guía de inicio rápido

Manuales populares de Equipo de prueba de otras marcas

SMART

SMART KANAAD SBT XTREME 3G Series Manual de usuario

Agilent Technologies

Agilent Technologies BERT Serial Manual de usuario

Agilent Technologies

Agilent Technologies N3280A Manual de usuario

Vernier

Vernier Go Direct Voltage Manual de usuario

Lifeloc

Lifeloc R.A.D.A.R. Manual de usuario

Fluke

Fluke T5-600 Instrucciones de funcionamiento e instalación

Mercury

Mercury TSL01 Manual de usuario

MAHA

MAHA MBT Series Manual de usuario

Fuji Electric

Fuji Electric P-61 Manual de usuario

ETC

ETC SealerAtor Manual de usuario

Skyfine

Skyfine ETHYWAY V2 Manual de usuario

Appion

Appion G5 Twin Manual de usuario

PCB Piezotronics

PCB Piezotronics 8159-0112A Manual de usuario

BW Technologies

BW Technologies MicroDock II Manual de usuario

Sun Nuclear

Sun Nuclear 1027 Manual de usuario

Biomark

Biomark HPR LITE READER Manual de usuario

Hioki

Hioki 3169-20 Manual de usuario

Ashcroft

Ashcroft ATE-100 Manual de usuario