Blue-White FLEXFLO A-100NE Manual de usuario

MODEL A-100NE

Peristaltic Injector Pump

Operating Manual

5300 Business Drive

Huntington Beach, CA 92649

USA

Phone: 714-893-8529 FAX: 714-894-9492

E mail: [email protected] or [email protected]

Website: www.blue-white.com

Blue-White

Industries, Ltd.

TABLE OF CONTENTS

1.....Introduction .....................................................................................3

2.....Specifications........................... ............................ ............................3

3.....Features............................................................................................3

4.....Unpacking........................................................................................3

5.....Installation ................. ............................ ............................ ..............4

5.1..Mounting location ........................... ..........................................4

5.2..Input power connections ............................... ............................5

5.3..External input signal connections................................ ..............6

5.4..How to install the tubing and fittings.........................................8

6.....How to operate the A-100N ................... ............................ ..............9

6.1..Pump output controls ...................... ............................ ..............9

6.2..Mode 0 - TFD and FVS System set-up......................................10

6.3..Mode 1 - Manually Adjusting the output....... ............................12

6.4..Mode 2 - 4-20 mA input.... ............................ ............................14

6.5..Mode 3 - 0-10 VDC input . ............................ ............................16

6.6..Mode 4 - Frequency (Hz) input ..................... ............................18

6.7..Mode 5 - Pulse input (Batch).....................................................20

7.....How to maintain the A-100NE............... ............................ ..............21

7.1..Routine inspection and cleaning.................................. ..............21

7.2..How to clean and lubricate the A-100N.....................................21

7.3..500 hour service warning timer.................................................21

7.4..How to replace the pump tube......... ............................ ..............22

Replacement parts drawing ..............................................................24

Replacement parts list ............................ ............................ ..............25

Warranty information. ............................ ............................ ..............26

Authorized service centers ..................... ............................ ..............27

A-100NEPage 2

2.0 Specifications

Maximum Working Pressure 100 psig / 6.9 bar (most models)

o o

Maximum Fluid Temperature 130 F / 54 C

o o

Ambient Temperature Range 14 to 110 F / -10 to 43 C

Duty Cycle Continuous

Maximum Solids 50% by volume

Maximum Viscosity 5,000 Centipoise

Maximum Suction Lift up to 30 ft. water

Power Requirements 115V60Hz 80 Watts,

220V50Hz 40 Watts,

230V60Hz 45 Watts

Dimensions 6-1/8” H x 10-1/8” W x 9” D

Weight 8 lb.

4.0 Unpacking

Your pump package should contain the following:

1 - Injector pump with 2 pump tube assemblies

1 - suction tube strainer

1 - ceramic tubing weight

1 - 5’ Length of clear PVC suction tubing

1 - 5’ Length of opaque LLDPE discharge tubing

1 - Injection fitting with internal back-flow check valve

1 - Mounting hardware kit

1 - Shroud (weather proof cover see page 10)

3.0 Features

!Peristaltic Pump Tube does not require valves.

!Self priming. Cannot vapor lock.

!High outlet pressure capability of 100 psig.*

!High inlet suction lift capability of 30 feet.

!Patented Tube Failure Detection (TFD)system.

!Patented pump tube assembly design.

!Digital electronic feed rate control.

!Pump Tube service warning timer.

!Corrosion proof Valox housing.

!Tamper resistant electronic control panel cover.

A-100NE Page 3

1.0 Introduction

Thank you for purchasing the A-100N Model E Peristaltic Metering Pump.

The A-100N is designed to inject chemicals into piping systems. The pump

has been tested by NSF International for use with 12 ½% Sodium

Hypochlorite. The Model E is equipped with external input control circuitry

which allows the pumps output to be externally controlled by either a 4-

20mA input signal, a 0-10V DC input signal or a pulsed input signal.

5.0 Installation

Note: All diagrams are strictly for guideline purposes only. Always consult

an expert before installing the pump into specialized systems. The pump

should be serviced by qualified persons only.

5.1 Mounting Location

Choose an area located near the chemical supply tank, chemical injection

point and electrical supply. Although the pump is designed to withstand

outdoor conditions, a cool, dry, well ventilated location is recommended.

Install the pump where it can be easily serviced.

!Mount the pump to a secure surface or wall using the enclosed hardware.

Wall mount to a solid surface only. Mounting to drywall with anchors is not

recommended.

!Mount the pump close to the injection point. Keep the outlet (discharge)

tubing as short as possible. Longer tubing increases the back pressure at the

pump tube.

!Your solution tank should be sturdy. Keep the tank covered to reduce

fumes. Do not mount the pump directly over your tank. Chemical fumes

may damage the unit. Mount the pump off to the side or at a lower level

than the chemical container.

!Mounting the pump lower than the chemical container will gravity feed the

chemical into the pump. This “flooded suction” installation will reduce

output error due to increased suction lift. You must install a shut-off valve,

pinch clamp or other means to halt the gravity feed to the pump during

servicing.

!Be sure your installation does not constitute a cross connection with the

drinking water supply. Check your local plumbing codes.

A-100NEPage 4

CAUTION: Proper eye and skin protection must be

worn when installing and servicing the pump.

Floor Mount Wall Mount

7-3/8”

7-5/8”

3-1/2”

8-3/16”

Drill .156 Dia. (5/32)

For Self-Tap Screw

#10 X 1” Phillips Steel

4 Places

Drill .156 Dia. (5/32)

For Self-Tap Screw

#10 X 1” Phillips Steel

2 Places

INJECTOR MOUNTING

Note: For wall-mounting, drill & thread into

solid wood only.

WARNING: Risk of electric shock.

A-100NE Page 5

CAUTION: Proper eye and skin protection must be

worn when installing and servicing the pump.

TYPICAL INSTALLATION

Suction

Tube

Chemical

Container

with cover

RUN

STANDBY

RUN

FIELD DIGIT MODE

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

INPUTMODES

1-MANUAL 2-4-20mA 3 - 0-10VDC 4- PULSE (Hz)

PROGRAM

RESETSERVICE

PRIME

DISPLAY

VARIABLESPEED PUMP

%SPEED

MODE

VDC

SERVICE

1000

ALARM

mA Hz

Discharge

Tube

Strainer

Ceramic Weight

Injection / Check valve

with 1/4” and 1/2” male

pipe threads.

Mount in upward position

to prevent trapped gasses

in the injection fitting. Wall or shelf mount

away from the top of the

solution tank. Chemical

fumes can damage the

unit.

5.2 Input Power Connections

!Be certain to connect the pump to the proper supply voltage. Using the

incorrect voltage will damage the pump and may result in injury. The

voltage requirement is printed on the pump serial label.

!Removable resistors on the circuit board are factory preset for the correct

voltage. See page 7 Circuit Board Connections diagram for details.

!The pump is supplied with a ground wire conductor and a grounding type

attachment plug (power cord). To reduce the risk of electric shock, be

certain that the power cord is connected only to a properly grounded,

grounding type receptacle.

Note: When in doubt regarding your electrical installation, contact a

licensed electrician.

WARNING: Risk of electric shock.

Control

Control Cover

Pumphead

Junction Box

Rear Plate

Pumphead

Cover

6.0

Pumptube

Assembly

Rotor

Assembly

Slide Clamps**

RUN

STANDBY

RUN

FIELD DIGIT MODE

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

INPUT MODES

1 - MANUAL 2 - 4-20mA 3 - 0-10VDC 4- PULSE (Hz)

PROGRAM

RESET SERVICE

PRIME

DISPLAY

DIGITAL TIMER PUMP

PARTS LOCATOR DRAWING

A-100NEPage 6

5.3 External Input Signal Connections

The pump will accept a variety of external control input signals; 4-20 mA ,

0-10 VDC, TTL, CMOS, AC Sine Waves, Contact Closures, Hall Effect,

NPN. The 4-20mA and 0-10 VDC loops must be powered.

All wiring connections are to be made inside of the junction box located on

the side of the pump. Special connectors are not required. A liquid-tite

connector is supplied and should be used for the external signal cable. The

signal input wires are color coded to the type of signal being used.

INPUT

VOLTAGE

115V 60Hz

220V 50Hz

HOT

LEADWIRE

NEUTRAL

LEADWIRE

GROUND

LEADWIRE

230V 60Hz

YELLOW

BLUE

BROWN

RED

GREEN

MOTOR LEADWIRES

SIGNAL INPUT WIRE COLOR CODES

WIRE COLOR CODE

INPUT TYPE

MOTOR ON SIGNAL

5-20V DC open collector output

closed while motor is energized

FLOW VERIFICATION SENSOR

4-20 mA

0-10 VDC

ALARM RELAY

BROWN (+) & BLACK (-)

PURPLE & PURPLE

WHITE (+) & BLACK (-)

BLUE (+) & BLACK (-)

TTL, CMOS

ORANGE (+) & BLACK (-)

RED/WHITE (+ 20VDC) & BLACK (-) & YELLOW (signal)

CONTACT (10v @ 2 mA max)

HALL EFFECT, NPN RED (+) & WHITE (-)

PADDLEWHEEL SENSOR SIGNAL INPUT WIRING

PADDLEWHEEL SENSOR

WIRE COLOR CODE

BLUE-WHITE

PADDLEWHEEL

SENSOR TYPE

MODEL FH

HALL EFFECT SENSOR

BLACK (-)

RED (+)

PUMP INPUT

WIRE COLOR CODE

MODEL FC

AC SINE WAVE SENSOR

BARE (signal)

BLACK (-)

RED (+ 20VDC)

WHITE (signal)

BLACK (-)

RED (+)

BLACK (-)

WHITE (+)

A-100NE Page 7

ACCEPTABLE CABLE JACKET RANGE:

.118 - .255 INCH .( 3,0 - 6,5 MM)

EXTERNAL INPUT CABLE

CIRCUIT BOARD CONNECTIONS

MOTOR

Neutral (blue/brown/red)

Hot (yellow)

Ground (green)

Common

Hot

Input

Power

Power Circuit Board

(Top view)

Protector Fuse

2 Amps, 250 Volt AC

(little Fuse #235002

or Equivalent)

250VAC

LINE

HOT

LINE

NEUTRAL

MOTOR

NEUTRAL

MOTOR

SWITCHED

115V 50/60Hz

INPUT VOLTAGE

RESISTOR PLACEMENT

220V 50/60Hz

230V 50/60Hz

MA = BLUE

GND = BLACK

RELAY = PURPLE (2)

VDC = ORANGE

VS = RED (+17V DC)

PLS = WHITE

JUNCTION BOX

LIQUID-TIGHT

CONNECTOR

MTR = BROWN

Alarm Relay

3A/125VAC

N/C

COM

N/O

Purple connection wires

Default is N/O

VDC

MTR

GND

PLS

CN3

FVS

GND

TFD

GND

FVS+

CN4

Control Circuit Board

(Back view)

Program Disable Jumper - Located on front of Control board.

Un-installed = enable front panel programming (default)

Installed = disable front panel programming

External input connections

6 Wire bundle to junction box

Flow verification sensor connector

3 Wire bundle to junction box.

red/black/yellow

Tube failure detection sensor connector

2 Wire bundle to pump head sensor

(A-100N series pumps only)

A-100NEPage 8

5.4 How To Install the Tubing and Fittings

!Inlet Tubing - Locate the inlet fitting of the Pump Tube. Remove the tube

nut. Push the clear PVC suction tubing onto the compression barb of the

fitting. Use the tube nut to secure the tube. Hand tighten only.

CAUTION: Proper eye and skin protection must be

worn when installing and servicing the pump.

Foot

Strainer

Ceramic

Weight

Tubing

Suction 3/8"

!Strainer - Trim the inlet end of the suction tubing so that

the strainer will rest approximately two inches from the

bottom of the solution tank. This will prevent sediment

from clogging the strainer. Slip the ceramic weight over the

end of the suction tube. Press the strainer into the end of

the tube. Secure the ceramic weight to the strainer. Drop

the strainer into the solution tank.

!Outlet Tubing - Locate the outlet fitting of the Pump

Tube. Remove the tube nut. Push the opaque outlet

(discharge) tubing onto the compression barb of the fitting.

Use the tube nut to secure the tube. Hand tighten only.

Keep outlet tube as short as possible.

!Injection/Check Valve Fitting Installation - The

Injection/Check valve fitting is designed to install directly

into either 1/4” or 1/2” female pipe threads. This fitting will

require periodic cleaning, especially when injecting fluids

that calcify such as sodium hypochlorite. See section 7.0.

Install the Injection/Check valve directly into the piping

system. To prevent trapped gasses, install the fitting in an

upward direction. Use Teflon thread sealing tape on the pipe

threads.

Push the opaque outlet (discharge) tubing onto the compres-

sion barb of the Injection/Check valve fitting. Use the tube

nut to secure the tube. Hand tighten only.

Inlet Adapter

Outlet Adapter

Pump Head

RUN

STANDBY

RUN

FIELD DIGIT MODE

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

INPUT MODES

1 - MANUAL 2 - 4-20mA 3 - 0-10VDC

4 - 0-1000 Hz

PROGRAM

RESET SERVICE

PRIME

DISPLAY

DIGITAL TIMER PUMP

1VDC

SERVICE

1000

ALARM

mA Hz

MODE

TFD

FVS

ON-T

TOT-TSEC MINHRDAY

5 - PULSE (BATCH)

A-100NE Page 9

CAUTION: Proper eye and skin protection must be

worn when installing and servicing the pump.

6.0 How to operate the pump

6.1 Pump Output Controls -

Open the control panel door by sliding the

upper and lower slide clamps to the left.

!RUN/STANDBY Button -

Press to start and stop the pump.

ARROW next to the word RUN will light

when in the run mode. The ARROW next

to the word STAND-BY will blink when in

the stand-by mode.

The

+Press to clear ALARM.

When pressed with the FIELD Button, initiates a 99 second prime cycle

which temporarily overrides the mode setting and runs the pump motor at

100% speed. The ARROW next to the word PRIME will blink.

When pressed with the DIGIT button, resets the 500 hour service warning

timer to zero.

When pressed with the MODE button, initiates the programming mode.

The ARROW next to the word PROGRAM will blink.

!FIELD Button -

+In the programming mode, selects the digit to be changed.

!DIGIT Button -

In the programming mode, increases the selected digit.

When pressed with the MODE Button, toggles the display from operating

time cycle values to input signal value.

!MODE Button -

+Used to select one of five operating modes.

Mode 0 - TFD system and FVS system set-up

Mode 1 - Manual Adjustment (external input disabled)

Mode 2 - 4-20mA input

Mode 3 - 0-10VDC input

Mode 4 - Frequency input adjusts cycle on-time

Mode 5 - Pulse input count = single batch time

RUN

STANDBY

RUN

FIELD DIGIT MODE

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

INPUT MODES

1 - MANUAL 2 - 4-20mA 3 - 0-10VDC

4 - 0-1000 Hz

PROGRAM

RESET SERVICE

PRIME

DISPLAY

DIGITAL TIMER PUMP

1VDC

SERVICE

1000

ALARM

mA Hz

MODE

TFD

FVS

ON-T

TOT-TSECMINHR DAY

5 - PULSE (BATCH)

RUN

STANDBY

RUN

FIELD DIGIT MODE

PROGRAM

STAND-BY

PRIME

MINIMUM

MAXIMUM

INPUT MODES

1 - MANUAL 2 - 4-20mA 3 - 0-10VDC

4 - 0-1000 Hz

PROGRAM

RESET SERVICE

PRIME

DISPLAY

DIGITAL TIMER PUMP

1VDC

SERVICE

1000

ALARM

mA Hz

MODE

TFD

FVS

ON-T

TOT-TSEC MINHRDAY

5 - PULSE (BATCH)

SLIDE CLAMP

6.2 MODE 0 - TFD and FVS system set-up

Mode 0 is used to program the TFD (Tube Failure Detection) system and

the FVS (Flow Verification System).

!TFD (Tube Failure Detection) -

Tube Failure Detection System which is designed to stop the pump and

provide a contact closure output in the event the pump tube should rupture

and chemical enters the pump head. This patented system is capable of

detecting the presence of a large number of chemicals including Sodium

The A-100NE is equipped with a

A-100NEPage 10

Chemical

Tubing failure

Hypochlorite (Chlorine), Hydrochloric

(muriatic) Acid, Sodium Hydroxide, and

many others. The system will not be

triggered by water (rain, condensation, etc.)

or silicone oil (roller and tubing lubricant).

If the system has detected chemical, the

pump tube must be replaced and the pump

head and roller assembly must be

thoroughly cleaned.

Confirm Chemical Detection - To determine if your chemical will be

detected by the system, remove the pump tube and roller assembly. Place a

small amount of the chemical in the bottom of the pump head - just enough

to cover the sensors. Turn on the pump. If the TFD system detects the

chemical, the pump will stop after a five second confirmation period and

the ALARM icon will light on the display. If the TFD system does not

detect the chemical, the pump will continue to run after the confirmation

period. Carefully clean the chemical out of the pump head being sure to

remove all traces of chemical from the sensor probes. Press the

RUN/STAND-BY button to clear the alarm condition and restart the pump.

Contact Closure Alarm Output - A contact closure output (relay) is

provided with the TFD system. The relay can be configured for normally

open (factory default) or normally closed operation by properly positioning

the connector plug on the circuit board (see page 7).

OPERATING

FLOW RANGE

(ml/min)

This Shroud is designed to weather proof this Peristaltic Pump. If the

pump is wall mounted the shroud is not necessary and will still be

considered weather proof.

Floor Mount

Weather proof

Shroud

Wall Mount

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