Blue Star 607056 Manual del producto

604510

Rev. 02 (07-99)

Operator and Parts Manual

20-inch Battery

Burnisher

OPERATION

220-inchBattery Burnisher (07–99)

This manual is furnished with each new model. It

provides necessary operation, machine maintenance

instructions and an illustrated parts list.

Read this manual completely and understand the

machine before operating or servicing.

A complete illustrated Parts Lists is supplied with this

manual, use this list to order parts. Before ordering

parts or supplies, be sure to have your machine model

number and serial number handy. Parts and supplies

may be ordered by phone or mail from any authorized

parts and service center, distributor or from any of the

manufacturer subsidiaries.

This machine will provide excellent service. However,

the best results will be obtained at minimum costs if:

SThe machine is operated with reasonable care.

SThe machine is maintained regularly - per the

machine care instructions provided.

SThe machine is maintained with manufacturer

supplied or equivalent parts.

MACHINE DATA

Pleasefill out at time of installation for future reference.

Model No.-

Install. Date -

Serial No.-

E1999 Printed in U.S.A

TABLE OF CONTENTS

SAFETY PRECAUTIONS 3. . . . . . . . . . . . . . . . . . . . . . .

MACHINE COMPONENTS 4. . . . . . . . . . . . . . . . . . . . . .

MACHINE INSTALLATION 5. . . . . . . . . . . . . . . . . . . . . .

MACHINE UNCRATING 5. . . . . . . . . . . . . . . . . . . . . .

BATTERY INSTALLATION 5. . . . . . . . . . . . . . . . . . . .

MACHINE SETUP 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PRE–OPERATION CHECKS 6. . . . . . . . . . . . . . . . .

INSTALLING PAD 6. . . . . . . . . . . . . . . . . . . . . . . . . . .

MACHINE OPERATION 7. . . . . . . . . . . . . . . . . . . . . . . . .

WHILE OPERATING MACHINE 8. . . . . . . . . . . . . . .

PAD MOTOR CIRCUIT BREAKER 8. . . . . . . . . . . .

BATTERY CHARGING 8. . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAILY MAINTENANCE 9. . . . . . . . . . . . . . . . . . . . . .

WEEKLY MAINTENANCE 9. . . . . . . . . . . . . . . . . . . .

MONTHLY MAINTENANCE 9. . . . . . . . . . . . . . . . . .

EVERY 250 HOURS OF OPERATION 9. . . . . . . . .

BATTERY MAINTENANCE 10. . . . . . . . . . . . . . . . .

TRANSPORTING MACHINE 10. . . . . . . . . . . . . . . . . .

STORING MACHINE 10. . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED STOCK ITEMS 10. . . . . . . . . . . . . .

TROUBLE SHOOTING 11. . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .

PARTS LIST 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL DIAGRAM 16. . . . . . . . . . . . . . . . . . . . . .

OPERATION

20-inch Battery Burnisher (07–99) 3

SAFETY PRECAUTIONS

This machine is suited to burnish smooth floors in an

indoor environment and is not constructed for any

other use. Use only recommended pads and cleaning

solutions.

All operators must read, understand and practice the

following safety precautions:

The following safety alert symbols are used throughout

this manual as indicated in their description.

WARNING: To warn of hazards or unsafe

practices which could result in severe personal

injury or death.

FOR SAFETY: To identify actions which must be

followed for safe operation of equipment.

The following information signals potentially dangerous

conditions to the operator or equipment:

FOR SAFETY:

1. Do not operate machine:

– Unless trained and authorized.

– Unless operation manual is read and

understood.

– In flammable or explosive areas unless

designed for use in those areas.

2. Before starting machine:

– Make sure all safety devices are in place

and operate properly.

3. When using machine:

– Go slow on inclines and slippery surfaces.

– Use care when reversing machine.

– Always follow safety and traffic rules.

– Report machine damage or faulty

operation immediately.

4. Before leaving or servicing machine:

– Stop on level surface.

– Turn off machine.

5. When servicing machine:

– Avoid moving parts. Do not wear loose

jackets, shirts, or sleeves.

– Block machine tires before jacking

machine up.

– Use hoist or jack of adequate capacity to

lift machine.

– Disconnect battery connections before

working on machine.

– Wear protective gloves when handling

batteries or battery cables.

– Avoid contact with battery acid.

– Use manufacturer supplied or approved

replacement parts.

WARNING: Batteries emit hydrogen gas.

Explosion or fire can result. Keep sparks and

open flame away. Keep battery compartment open

when charging.

WARNING: Flammable materials or reactive

metals can cause explosion or fire. Do not pick

up.

OPERATION

420-inchBattery Burnisher (07–98)

MACHINE COMPONENTS

5 6

1. Control Console

2. Control Grips

3. Machine ON/OFF Switch

4. Power ON Indicator Light

5. Battery Level Meter

6. Pad Pressure Meter

7. Circuit Breaker Button

10 11

8. Small Rear Wheels

–for tilting back machine to install pad.

9. Pad Pressure Adjustment Knob

10. Wall Rollers

11. Front Caster

12. Pad Guard

13. Battery Hood

14. Battery Hood Latch

15. Pad Driver

16. Main Wheels

OPERATION

20-inchBattery Burnisher (07–99) 5

MACHINE INSTALLATION

MACHINE UNCRATING

Carefully check carton for signs of damage. Report

damages at once to carrier. Batteries and battery

charger are packaged separately.

Battery installation must be accomplished after

removing machine from crate.

To uncrate your machine remove straps and carefully

lift or create a ramp using crate boards to remove

machine from pallet.

ATTENTION: Do not roll machine off pallet,

damage may occur.

BATTERY INSTALLATION

WARNING: Batteries emit hydrogen gases.

explosion or fire can result. Keep sparks and open

flame away. Keep covers open when charging.

FOR SAFETY: When servicing machine, wear

protective gloves when handling batteries or

battery cables. Avoid contact with battery acid.

Recommended Battery Specifications:

Two 12 volt deep cycle 215 amp hour batteries. Part

Number #600394. Maximum battery dimensions are

7in.W (178 mm) x 15.5in.L (394 mm) x 14.25in.H

(362mm).

FOR SAFETY: Before leaving or servicing

machine, stop on level surface and turn off

machine.

1. Be certain ON/OFF switch is turned off.

2. Remove front hood to access battery

compartment. Remove loose battery cable (Fig.1).

Fig. 1.

3. Carefully install batteries into compartment and

arrange battery posts as shown

(Fig. 2).

(+)

(-)

Fig. 2.

ATTENTION: Do not drop batteries into

compartment! Battery and machine housing

damage may result. This damage is not covered

by warranty.

4. Connect cables to battery posts in numerical order

as labeled. RED TO POSITIVE (+) & BLACK TO

NEGATIVE (–) (Fig. 2).

5. Cover cable connections with rubber boots.

Double check cable connections before closing up

battery compartment.

6. Replace hood and secure with latches.

OPERATION

620-inchBattery Burnisher (07–99)

MACHINE SETUP

PRE–OPERATION CHECKS

1. Sweep the floor to remove particles and other

debris.

2. Check battery meter charge level to ensure

batteries are fully charged (See BATTERY

CHARGING).

3. Check that a pad is installed.

4. Before burnishing make sure floor is dry.

INSTALLING PAD

FOR SAFETY: Before leaving or servicing

machine, stop on level surface and turn off

machine.

1. Tilt machine back until it rests on small rear

wheels (Fig. 3).

Fig. 3.

ATTENTION: Do not leave machine tilted back for

an extended time. Battery acid may run out the top

of batteries. Battery acid can cause severe burns

on contact with skin.

2. Remove plastic center pad lock by turning lock

counter–clockwise (Fig. 4).

3. Select a pad that is recommended for 2000 RPM

burnishing. The pad should be a maximum of 25.4

mm (1 inch) thick, 508 mm (20 inch) in diameter

with a standard 89 mm (3.5 inch) center hole.

Machine is not designed for spray buffing.

NOTE: Consult your authorized distributor to assist

you in choosing the correct pad for your specific

burnishing need.

4. Position pad centered on pad driver and replace

centerlock securely (Fig. 4).

Fig. 4.

ATTENTION: Make sure centerlock does not cross

thread or floor damage could occur. Do not over

tighten.

ATTENTION: Do not operate machine without a

pad and the pad centerlock in place.

5. Return machine to operating position immediately.

OPERATION

20-inchBattery Burnisher (07–99) 7

MACHINE OPERATION

FOR SAFETY: Do not operate machine unless

operator manual is read and understood.

1. Adjust pad to correct pad pressure: With pad

installed and caster wheel swung towards pad

driver, rotate pad pressure adjustment knob

clockwise until pad is not touching floor, (check by

manually spinning pad; it should turn freely)

(Fig. 5).

Fig. 5.

2. While manually spinning the pad, increase pad

pressure by rotating knob counter clockwise, until

pad contacts the floor enough to stop the pad.

Then turn knob counterclockwise one more

rotation. This setting will be very close to the

operating setting. Continue through instructions to

achieve exact setting.

3. Activate ON/OFF switch.

4. Twist control grips forward to activate the pad

(Fig. 6).

NOTE: If there is excess vibration realign pad.

FOR SAFETY: When using machine, go slow on

inclines and slippery surfaces.

Fig. 6.

ATTENTION: To prevent floor damage, machine

must be kept moving.

5. Lock pad pressure adjustment knob to correct

pad pressure setting: Turn knob counter clockwise

until pad pressure meter reads in the green zone.

Then lock adjustment knob by turning knurled nut

clockwise (Fig. 7).

Fig. 7.

6. If machine circuit breaker trips, check pad

pressure and/or replace soiled pad. Reset circuit

breaker button after allowing motor to cool (Fig. 8).

See PAD MOTOR CIRCUIT BREAKER

OPERATION

820-inchBattery Burnisher (07–99)

Fig. 8.

7. Begin burnishing by pushing machine forward.

8. Turn ON/OFF switch off when not in use or when

charging.

WHILE OPERATING MACHINE

Periodically check battery meter’s discharge level. When

needle drops to the red zone recharge batteries (See

BATTERY CHARGING).

ATTENTION: Do not continue to run machine when

battery meter needle is in the red zone, battery

damage will result.

FOR SAFETY: Before leaving machine, stop on

level surface and turn off machine.

PAD MOTOR CIRCUIT BREAKER

Machine is equipped with a circuit breaker to protect

pad motor from damage. If the pad motor circuit

breaker trips, it can not be reset immediately.

Determine reason why breaker tripped, allow motor to

cool and then reset. Circuit breaker will trip due to

excessive overload on pad. Clean or change pad if

breaker should trip. Pad motor circuit breaker button is

located at left side of control console.

BATTERY CHARGING

ATTENTION: The following charging instructions

are intended for supplied 24V chargers only.

Otherwise use a charger with the following

specifications to prevent battery damage.

CHARGER SPECIFICATIONS:

SOUTPUT VOLTAGE - 24 VOLTS

SOUTPUT CURRENT - 25 AMPS

SAUTOMATIC SHUTOFF CIRCUIT

SFOR DEEP CYCLE BATTERY CHARGING

NOTE: For optimum machine operation, keep

batteries charged at all times. Never let batteries set in

a discharge condition.

ATTENTION: Do not continue to run machine

when battery meter needle is in the red zone,

battery damage will result.

WARNING: Batteries emit hydrogen gas.

Explosion or fire can result. Keep sparks and

open flame away. Keep covers open when

charging.

FOR SAFETY: When servicing machine, wear

protective gloves when handling batteries or

battery cables. Avoid contact with battery acid.

1. Transport machine to a well ventilated area when

charging.

2. Turn ON/OFF switch off.

3. Remove hood to access battery compartment

(Fig. 9).

Fig. 9.

4. Check water lever ‘‘A”in each battery cell. Do not

charge batteries unless water is slightly covering

battery plates ‘‘B”. If needed, add just enough

distilled water to slightly cover plates. DO NOT

overfill. Batteries can overflow during charging due

to expansion. Replace cell caps before charging

(Fig. 10).

OPERATION

20-inchBattery Burnisher (07–99) 9

Fig. 10.

5. Plug charger into charger receptacle located near

battery cable connections (Fig. 11).

Fig. 11.

NOTE: Once the charger is connected to the

machine, machine becomes inoperable.

6. Plug charger into grounded wall outlet after

connecting charger to machine (Fig. 12).

GROUNDED

3 HOLE OUTLET

GROUND PIN

Fig. 12.

7. Charger will automatically begin charging and shut

off when fully charged.

8. After charger has turned off, unplug charger from

wall outlet first then disconnect charger from the

machine.

9. Recheck battery fluid level after charging. If

needed, add distilled water to bring level of fluid to

bottom of sight tubes. Be certain to replace cell

caps securely and to wipe off the top of batteries

with a clean cloth.

MAINTENANCE

To keep machine in good working condition, simply

follow machines daily, weekly and monthly

maintenance procedures.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface and turn off

machine.

FOR SAFETY: Before servicing machine,

disconnect battery connections.

DAILY MAINTENANCE

1. Remove and clean pad. Never use soiled pads

when burnishing. Replace pad when it becomes

loaded with residue.

2. Clean machine housing with a nonabrasive,

non-solvent cleaner.

3. Recharge batteries if needed.

WEEKLY MAINTENANCE

1. Check water level in battery cells

(See BATTERY MAINTENANCE).

2. Clean battery tops of corrosion.

3. Check for loose or corroded battery cables.

MONTHLY MAINTENANCE

1. Lubricate axle and caster grease fittings with a

water resistant grease.

2. Check machine for loose nuts and bolts.

EVERY 250 HOURS OF OPERATION

Check pad motor for carbon brush wear, replace

brushes if necessary.

OPERATION

10 20-inchBattery Burnisher (07–99)

BATTERY MAINTENANCE

WARNING: Batteries emit hydrogen gas.

Explosion or fire can result. Keep sparks and

open flame away. Keep battery compartment open

when charging.

FOR SAFETY: When servicing machine, wear

protective gloves when handling batteries or

battery cables. Avoid contact with battery acid.

1. Always follow proper charging instructions (See

CHARGING BATTERIES).

2. Each week AFTER charging, check water level in

each battery cell of all batteries. Water level (A)

should reach bottom of sight tubes (B). If needed,

add just enough distilled water to reach bottom of

sight tubes. DO NOT overfill (Fig. 13).

Fig. 13.

3. Keep battery tops and terminals clean and dry.

a. Mix a strong solution of baking soda and

water.

b. Brush solution sparingly over battery tops,

terminal and cable connectors.

NOTE: Do not allow baking soda solution to enter

battery cells.

c. Use wire brush to clean terminal post and

cable connections.

d. After cleaning, apply a coating of clear battery

post protectant to terminals and cable

connections.

4. Check for loose or worn cables. Replace if worn.

TRANSPORTING MACHINE

When transporting machine by use of a trailer or truck,

be certain to follow tie–down procedures below:

1. Raise pad with pad pressure adjustment knob.

2. Tilt machine back on small wheels and load

machine using a recommended loading ramp.

ATTENTION: Do not transport machine tilted back

on small rear wheels. Battery acid may run out the

top of batteries. Battery acid can cause severe

burns on contact with skin.

3. Position front of machine up against front of trailer

or truck.

4. Place a block behind the rear wheels and the front

casters.

5. Place tie–down straps over top of machine and

secure straps to floor. It may be necessary to

install some tie-down brackets to the floor of your

trailer or truck.

STORING MACHINE

Remove pad and store machine in a dry area in the

upright position.

ATTENTION: Do not store machine tilted back on

small rear wheels. Battery acid may run out the

top of batteries. Battery acid can cause severe

burns on contact with skin.

RECOMMENDED STOCK ITEMS

Refer to Parts List section for recommended stock

items. Stock Items are clearly identified with a bullet

preceding the parts description. See example below:

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