Blue Sky Network Iridium C-1000A Manual de usuario

C-1000A

Iridium™ Satellite Phone System

Installation Guide

May 2012

Document Part # 100115

Revision 1.6

Blue Sky Network December 2006

permission of Blue Sky Network.

Blue Sky Network reserves the right to change or update specifications without notice.

Publication Date: June 2003

Information in this manual is current as of publication or revision date. Specifications and operational

details are subject to change without notice, at the discretion of Blue Sky Network, LLC.

This manual is available in PDF format from our website or by contacting our office at:

Page ii C-1000A Iridium™ Satellite Phone System 100115

www.blueskynetwork.com

Phone: +1-858-551-3894

Fax: +1-858-551-3891

1298 Prospect Street, Suite 1D

La Jolla, CA 92037

December 2006 Blue Sky Network

REVISION HISTORY

Revision Number Date Author Document

Number

Notes

1.0

December 2003 Blue Sky Network 100115 -

1.1

02/17/2004 Blue Sky Network 100115 Application

Notes 4A/5A

1.2 04/30/2004 Blue Sky Network 100115 Included link to

9520 Guide

1.3

08/04/2004 Blue Sky Network 100115 MagnaStar

integration Info

1.4

10/18/2004 Blue Sky Network 100115 No warranty on

Modifications

1.5

12/14/2006 Blue Sky Network 100115 9520 link

updated

1.6

05/03/2012 Blue Sky Network 100115 End of Life

Watermark

added

100115 C-1000A Iridium™ Satellite Phone System Page iii

Blue Sky Network December 2006 
Page iv C-1000A Iridium™ Satellite Phone System 100115 
TABLE OF CONTENTS 
INTRODUCTION........................................................................................................................................... 1 
APPLICATION ............................................................................................................................................... 1 
OVERVIEW................................................................................................................................................... 1 
SYSTEM DESCRIPTION & OPERATION.................................................................................................... 2 
SYSTEM DESCRIPTION ................................................................................................................................. 2 
IRIDIUM SATELLITE NETWORK....................................................................................................................... 4 
SYSTEM OPERATION ................................................................................................................................. 5 
FAA/JAA APPROVAL.................................................................................................................................. 6 
GENERAL .................................................................................................................................................... 6 
INSTALLATION AND OPERATIONAL APPROVAL PROCEDURES .......................................................................... 6 
INSTRUCTIONS FOR CONTINUED AIRWORTHINESS.......................................................................................... 6 
ENVIRONMENTAL QUALIFICATION.................................................................................................................. 6 
EQUIPMENT SPECIFICATIONS & DRAWINGS......................................................................................... 7 
C-1000A MODEM UNIT................................................................................................................................7 
C-1000A CABIN UNIT .................................................................................................................................. 8 
SINGLE-CHANNEL ANTENNA ......................................................................................................................... 9 
DUAL-CHANNEL ANTENNA.......................................................................................................................... 10 
INSTALLATION & WIRING........................................................................................................................ 11 
GENERAL INFORMATION ............................................................................................................................. 11 
LICENSE REQUIREMENTS ...........................................................................................................................11 
COOLING AIR REQUIREMENTS .................................................................................................................... 11 
AIRCRAFT INTERFACES .............................................................................................................................. 11
EQUIPMENT REQUIRED BUT NOT SUPPLIED ................................................................................................ 11 
WIRE HARNESS FABRICATION & INSTALLATION CONSIDERATIONS ................................................................ 12 
ANTENNA & ANTENNA CABLE INSTALLATION ............................................................................................... 13 
MODEM UNIT (MU) INSTALLATION ..............................................................................................................15 
CABIN UNIT (CU) INSTALLATION ................................................................................................................. 18 
WIRING DIAGRAMS.....................................................................................................................................21 
SERVICE ACTIVATION ............................................................................................................................. 25 
POST INSTALLATION PROCEDURES .................................................................................................... 26 
SYSTEM PERFORMANCE VERIFICATION ....................................................................................................... 26 
GROUND TEST & OPERATIONAL FLIGHT CHECK PROCEDURE ...................................................................... 27 
MAINTENANCE ...........................................................................................................................................27 
TROUBLESHOOTING................................................................................................................................28 
MOTOROLA DIGITAL HANDSET MESSAGES .................................................................................................. 28 
SYSTEM TROUBLESHOOTING ......................................................................................................................29 
PRODUCT WARRANTY ............................................................................................................................ 30 
INSTALLATION DRAWINGS..................................................................................................................... 32 
WIRING HARNESS FOR BASE SYSTEM (107104)..........................................................................................32 
MAGNASTAR INTEGRATION SETTINGS …………………………………………………………………… 35 
INSTALLATION NOTES FOR BSN KITS 4A/5A.......................................................................................36 
 

December 2006 Blue Sky Network

100115 C-1000A Iridium™ Satellite Phone System Page 1

INTRODUCTION

Application

This guide is applicable to the following components:

Part Number Component Description

100100 C-1000A Cabin Unit

100120 C-1000A Modem Unit

S67-1575-109 Iridium-tuned Single-channel Antenna

S67-1575-165 Iridium-tuned Dual-channel Antenna

Notes

Overview

The information contained in this manual describes the features, functions, technical

characteristics, components, approval procedures, installation considerations, setup

procedures, checkout procedures and instructions for continued airworthiness for a

C-1000A Iridium Phone System.

The information, drawings and wiring diagrams contained in this manual are

intended as a reference for engineering planning only. The drawings and

wiring diagrams contained herein do not represent any specific STC, Form 337

or Form 1 aircraft installation. It is the installer’s responsibility to create

installation drawings specific to the aircraft. This manual and the drawings and

wiring diagrams contained herein may not be used as a substitute for any

drawing package.

Page 2C-1000A Iridium™ Satellite Phone System 100115

SYSTEM DESCRIPTION & OPERATION

System Description

General

The C-1000A Satellite Phone System is a satellite communication system built to

operate over the Iridium Satellite Network. It provides worldwide, bidirectional

satellite voice and data communications.

The base configuration consists of a C-1000A Modem Unit that can be remotely

mounted in an avionics bay or other unobtrusive location with one or more cabin or

cockpit mounted telephone handsets and an L-Band Iridium-tuned Antenna mounted

on the upper surface of the fuselage.

The C-1000A Modem Unit houses the Motorola™ Iridium Transceiver along with

Blue Sky Network’s proprietary hardware and software that enables that transceiver

to reliably work within the aircraft’s power system and interface to a range of aircraft

voice and data communication systems.

The C-1000A Cabin Unit, although not a required component, is often the primary

user interface. It contains the Motorola digital telephone handset along with various

connectors, system status indicators, a hang-up cup that holds the handset and the

Subscriber Identity Module (SIM) card reader that identifies the user to the Iridium

satellite network and enables the phone to operate on that network account.

The Iridium-tuned antennas are L-band antennas tuned to the Iridium system

frequency of 1616 MHz to 1626.5 MHz. The antennas are TSO’d and qualified for

high-speed military and commercial aircraft.

The base configuration can be modified or upgraded to meet individual or aircraft

requirements by adding Modem Units and portable satellite phones for additional

independent phone lines, integrating different telephone handsets or antenna

configurations, etc. Individual component descriptions and specifications are

detailed in their respective sections.

December 2006 Blue Sky Network

Typical C-1000A System Block Diagrams

The following diagrams shows the C-1000A Satellite Phone System component

interconnection.

Single-Handset Installation

Multiple Handset “Party-Line” Installation

100115 C-1000A Iridium™ Satellite Phone System Page 3

Page 4C-1000A Iridium™ Satellite Phone System 100115

Iridium Satellite Network

The Iridium Satellite System is the only current provider of truly global, truly mobile

satellite voice and data solutions with complete coverage of the Earth (including

oceans, airways and Polar regions). Through a constellation of 66 low-earth orbiting

(LEO) satellites operated by Boeing, Iridium delivers essential communications

services to and from remote areas where terrestrial communications are not

available. The service is ideally suited for the aviation industry as well as industrial

applications such as heavy construction, defense/military, emergency services,

maritime, mining, forestry, oil and gas.

Satellites................................66 (plus 6 in-orbit backup satellites)

Orbital Planes........................6

Orbit Altitude..........................485 miles (780 kilometers)

Inclination of Orbital Plane ....86.4 degrees

Orbital Period ........................100 minutes, 28 seconds

Satellite Weight .....................1,500 pounds (689 kilograms)

Spot Beams...........................48 per satellite (30 miles in diameter per beam)

PSTN

Internet

Internet Internet

Internet

Corporate

Network

Corporate

Network

Internet

Service

Provider

BSN

ComHub

Iridium

Gateway

Packet Data

Circuit Voice/Data

Voice

Data

PSTN

Internet

Internet Internet

Internet

Corporate

Network

Corporate

Network

Internet

Service

Provider

BSN

ComHub

Iridium

Gateway

Packet Data

Circuit Voice/Data

Voice

Data

December 2006 Blue Sky Network

100115 C-1000A Iridium™ Satellite Phone System Page 5

System Operation

The C-1000A Satellite Phone System uses a 2-wire Plain Old Telephone System

(POTS) telephone, a 4-wire analog phone or the C-1000A Cabin Unit with the

Motorola Digital handset as the primary interface between the operator and the

system. However, a PC can be used for data communications via the PC’s serial port

connection to the Cabin Unit. System configuration procedures are covered in

Motorola’s Satellite Series 9520 Mobile Telephone User’s Guide. Not all features

listed in the 9520 User’s Guide are available in the C-1000A, since the system was

adapted for aviation. The Motorola 9520 guide can be found on the Internet through

the link http://www.blueskynetwork.com/Support/UserGuides.php.

Placing a Call

General

Since the Iridium phone is designed to operate from anywhere on the globe, the

Iridium phone network and phone numbers are configured like an independent

country. Every Iridium call must be dialed like an international call. You operate

the phone the same way no matter where you are located.

2-Wire POTS or 4-Wire Analog Phone

1. Enter the phone number in an international format as follows:

Pick up handset and verify you have dial tone, then dial 00 followed by

the Country Code, the City or Area Code and the Phone Number

Motorola Digital Handset (C-1000A Cabin Unit)

Reference Motorola’s Satellite Series 9520 Mobile Telephone User’s Guide for

instructions on using the C-1000A Cabin Unit Digital Handset

To place a call using the Motorola Digital Handset on the C-1000A Cabin Unit

1. Enter the phone number in an international format as follows:

Dial 00 or +followed by the Country Code, the City or Area Code and

the Phone Number

NOTE: The “+” sign is obtained by pressing and holding the 0+ key for a few seconds

2. Press the OK button. You will see “Calling” displayed on the handset

followed by the number you dialed

Receiving a Call

2-Wire POTS or 4-Wire Analog Phone

Reference the phone’s user manual, or try simply picking up the handset.

Motorola Digital Handset (C-1000A Cabin Unit)

To answer an incoming call, simply unlatch the handset or if you are using a

headset, press the OK button on the Motorola Handset. For further information,

reference Motorola’s Satellite Series 9520 Mobile Telephone User’s Guide for

instructions on using the C-1000A Cabin Unit Digital Handset.

Page 6C-1000A Iridium™ Satellite Phone System 100115

FAA/JAA APPROVAL

General

Acceptance for the installation and use of the C-1000A Satellite Phone System must

be sought through the appropriate offices of the Federal Aviation Administration

(FAA), Joint Aviation Authorities (JAA) or other certifying agency.

The C-1000A Satellite Phone System is approved by the FAA (Federal Aviation

Administration) as compliant with the airworthiness requirements as defined in 14

CFR (Code of Federal Regulations), Part 23.

STC Number: SA01329LA – Cessna 414A Series as amended July 15,2003

PMA #: PQ2389M

NOTE: The Motorola Digital Handset and SIM Card Reader have been considered

small parts by the FAA per FAR Part 25, Appendix F, Part 1, Paragraph (a).

(1).(v) as part of a single Cabin Unit Installation and therefore the single C-

1000A Cabin Unit installation meets the flammability requirements of FAR

25.853. The Handset Cord meets the requirements of FAR Part 25,

Appendix F, Part 1, Paragraph (a). (3)., Flammability Requirements for

Electrical Wiring.

Installation and Operational Approval Procedures

A functional ground test procedure and an operational flight check procedure should

be used to verify proper installation, functional performance and electromagnetic

compatibility with existing aircraft systems.

Instructions for Continued Airworthiness

The C-1000A components require no routine servicing or maintenance. The

installation has no additional overhaul time limitations.

Environmental Qualification

C-1000A Modem Unit

The C-1000A Modem Unit has been tested to DO-160D Section 21, Category M.

C-1000A Cabin Unit

The C-1000A Cabin Unit has been tested to DO-160D Section 21, Category M.

Single-Channel Antenna

The Single-Channel Antenna is qualified to DO-160, MIL-C-5541, MIL-E-5400, MIL-

STD-810 and TSO-C129.

Dual-Channel Antenna

The Dual-Channel Antenna is qualified to DO-160C, MIL-C-5541, MIL-E-5400, MIL-

STD-810 and TSO-C129a.

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