Blue photon BlueCure Mini Manual de usuario

www.BluePhotonGrip.com • 855-777-20401002 Industrial Park Dr., Shelby, MI 49455

User GuideTechnology & Workholding Systems

Please read the user and operating guide carefully before using the controller. After reading, please keep this manual

handy so that you can refer to it at any time.

BlueCure Mini UV LED Controller

BlueCure mini spot curing system is for curing BlueGrip workholding adhesive.

Part # 65440 UV LED Controller, 4 Channel

Features

• 1-4 individual UV LED heads, interchangeable to any channel.

• 2.4inchescolordisplaywithmaincontrol,inputcongurations,

system maintenance and LED information.

• “Run / Stop” – control start or stop of the LED emission.

• Alarm icon on screen in the event of an error or fault.

• External control via optional foot pedal.

Packing List

No.Item Qty.

1. Ultraviolet (UV) LED Controller 1

2. Power Cord 1

3. Keys 1

4. UV LED Heads 1-4

5. Gripper Adapters 1-4

6. User & Operating Guide 1

7. UV Safety Glasses 1

8. Foot Pedal 1

CAUTION

This guide as well as additional manuals provide a description of the function, application

and safety considerations of the Blue Photon system. These manuals must be read and

understood before any attempt is made to install or use this system. Improper use could

result in damage to the product or unsafe conditions for the user. Follow these safeguards to prevent serious

injury or property damage. Consult the factory on turning applications.

www.BluePhotonGrip.com • 855-777-2040

User Guide

IMPORTANT

Before using the UV LED

equipment read and understand

all manufacturer’s documentation

for proper setup, safety and

necessary maintenance. **Caution** Do not stare

directly at the light emitted from the LED head. This

may be harmful, resulting in eye injury. Always use

UV protective eyewear.

WARNING

Please do not insert or pull plug out

with wet hands due to causing an

electric shock.

Please do not touch the controller

after running for a long period

of time, the unit may be hot at

touch. The device runs at high

temperatures.

Blue Photon Proprietary Information 3®

This user guide was written for the users of Blue Photon’s BlueCure Mini 4

controller. Before you use, read this manual carefully. In particular,

pay attention to the warnings and cautions that appear in the

safety and design sections at the front of the manual. Before

you begin, you should also read the maintenance instructions.

For more information, see Maintenance, page 12. Visit

our website for the most up-to-date product and safety

information: www.BluePhotonGrip.com.

Table of Contents

1. Structure and Functions

1.1 Controller Front Panel .......................................................................................................................... 4

1.2 Controller Back Panel ........................................................................................................................... 4

1.3 UV LED Head........................................................................................................................................ 4

2. Installation and Troubleshooting

2.1 Safety Cautions..................................................................................................................................... 5

2.2 Personal Protection Equipment (PPE).................................................................................................. 5

2.3 Troubleshooting.................................................................................................................................... 5

2.4 Controller Location............................................................................................................................... 5

2.5 Emergency Stop Instructions ............................................................................................................... 5

3. External Control

3.1 Signal Ports........................................................................................................................................... 6

3.2 External Signal Connections................................................................................................................. 7

3.3 RS232 Ports .......................................................................................................................................... 7

3.4 Serial Communication Protocol............................................................................................................ 8-9

3.5 Command and Response ..................................................................................................................... 9

4. System Operating Instructions

4.1 Operating Parameters.......................................................................................................................... 9

4.2 Operating Parameters Setup ............................................................................................................... 10

4.3 System Parameters .............................................................................................................................. 10

4.4 System Parameters Setup .................................................................................................................... 11

4.5 Blue Photon Factory Settings............................................................................................................... 11

5. Maintenance

5.1 Safety Cautions..................................................................................................................................... 12

5.2 Maintenance and Cleaning................................................................................................................... 12

Sales and Engineering Support

Blue Photon Technology & Workholding Systems LLC

1002 Industrial Park Dr., Shelby, MI 49455

855-777-2040 • [email protected]

www.BluePhotonGrip.com • 855-777-2040

User Guide

1.3 UV LED Head

Structure and Functions

1.1 Controller Front Panel 1.2 Controller Back Panel

Front Panel

No.Modules Functions

1. LCD Display Running Parameters

2. Set / Esc / Ent /

Stop / Run

Setting Buttons

3. Arrow Buttons Setting Buttons and UV LED Head

Control Buttons

4. Key Switch Turn On the Switch Before Setting

Turn Off the Switch After Setting

No.Modules Functions

1. UV LED UV Light Source

2. UV LED Head Air Cooling Type

3. Extended Head Extension

4. Flexible Cable 2 M Cable Length

Back Panel

No.Modules Functions

5. UV Output

Channels

Connect the UV LED Heads

6. Power Switch Turn On / Off the Controller

7. Signal Ports Input and Output Signal

8. RS232 Input and Output Signal

9. A/C Input Socket Power Input: 100~240V AC

50~60Hz

Blue Photon Proprietary Information 5®

Installation and Troubleshooting

Important: Before using the UV LED equipment, read and understand all documentation for proper setup, safety,

and necessary maintenance.

2.1 Safety Cautions

• Incorrect installation and troubleshooting could result in danger.

• Please lay out the cables properly. Do not allow cables to become tangled. Avoid sharp edges.

• Please note that the bending radius of the UV LED head cable should be over 50 mm (2 inches).

• Avoid pulling on the UV LED head cable.

• The ambient temperature of the work space should be less than 40°C (104°F).

• Do not plug or unplug UV LED heads with the controller on.

• DonotturnUVLEDheadsonwithoutrstinsertingintoaxture.

2.2 Personal Protection Equipment (PPE)

Before you start, make sure the following PPE is in place:

• UV light blocking goggles, glasses, or shield for anyone within 6 ft of the adhesive curing area.

• WearleatherglovesorsimilarlightblockingglovesiftheUVLEDheadsarenotinsertedintoaxturewhen

turned on.

• WearlongsleevesiftheUVLEDheadsarenotinsertedintoaxturewhenturnedon.

• Rubber gloves when handling alcohol or uncured adhesive.

Use a handheld radiometer (Blue Photon P/N 62020) to verify that no stray UV is escaping from the work area

where people are present.

2.3 Troubleshooting

• A/C input power supply: 100~240V, 50-60HZ.

• Conrmthatthepowercordisconnected.

• Check the connection to the “EMER” and “COM1” jumper.

• Verify that all UV LED heads are connected to the controller.

• Afterturningonthecontrollerpowerswitch,conrmthattheswitchindicatorlightisonandthattheLCD

is displaying correctly.

• Be sure to check that the external foot pedal, PLC or other devices are connected as well.

2.4 Controller Location

• Storecontrolleronaatworkbench.

• Install the UV LED heads on the back of the controller.

• Keep the UV LED controller and heads away from liquid, dust, dirt, oil, grease or other pollutants.

2.5 Emergency Stop Instructions

There are two signal ports on the back panel of the controller for emergency stopping. One signal port is number

11, “EMER”, and the other number is 12, “COM1”. They are used to stop the machine in case of emergency.

When the two signal ports are disconnected, the controller will not work. When the two signal ports are

connected, the controller works accordingly to the instructions.

If you are using the UV LED controller for automatic production lines, just connect the emergency stop signal ports

to “emergency stop” switch or an emergency stop system.

www.BluePhotonGrip.com • 855-777-2040

User Guide

External Control

3.1 Signal Ports

Connector ion for external control (12 pin x 2)

• Tightening torque: 0.2N*M ~ 0.3N*M

• When peeling off the coating, be careful to

not damage the wires core.

• Do not twist the wires when connecting them.

• Do not put pull on the wires after connecting.

Pin No. Signal Port Functions

1. CH1 Channel 1 Stop / Run

2. CH2 Channel 2 Stop / Run

3. COM1 Grounded Common Input Terminal

4. CH3 Channel 3 Stop / Run

5. CH4 Channel 4 Stop / Run

6. COM1 Grounded Common Input Terminal

7. TXD RS232 Data Transmission Terminal

8. RXD RS232 Data Receiving Terminal

9. GND RS232 Grounded Terminal

10. ALL All Channels Stop / Run

11. EMER Emergency Stop the Controller

12. COM1 Grounded Common Input Terminal

13. READY Ready for Running Signal Feedback

14. BUSY1 Channel 1 Running Signal Feedback

15. BUSY2 Channel 2 Running Signal Feedback

16. COM2 Grounded Common Output Terminal

17. BUSY3 Channel 3 Running Signal Feedback

18. BUSY4 Channel 4 Running Signal Feedback

19. COM2 Grounded Common Output Terminal

20. ERROR Fault Signal Feedback

21. COM2 Grounded Common Output Terminal

22. 5V DC5V Output, Max. 100mA

23. GND DC5V Grounded Terminal

24. FG Forced Grounding Terminal

Blue Photon Proprietary Information 7®

3.2 External Signal Connections

Output Specications:

• Output Capacity: 10mA.

• Rated Load Voltage: DC 5~24V.

• Maximum Load Current: 10mA (for each output).

• When using the internal 5V power, the maximum load current should be less than 100mA.

• Maximum Voltage Drop: below 0.9V at “ON” status.

3.3 RS232 Ports

DSUB Connector 9 Pin

Pin No. Signal Port Abbreviation

1. Not Connected —

2. Send Data SD

3. Receive Data RD

4. Not Connected —

5. Signal Grounded SG

6. Not Connected —

7. Not Connected —

8. Not Connected —

9. Not Connected —

INPUT

No-voltage input from

open collectors or relays.

Rated Voltage: 5~24VDC

Output Capacity: 100mA (max)

Foot Pedal

5~24VDC

PLC Trigger Signal

OUTPUT

CONTACT INPUT

EXTERNAL POWER SUPPLY

NO CONTACT INPUT

INTERNAL POWER SUPPLY

RS232

www.BluePhotonGrip.com • 855-777-2040

User Guide

****Control Command****

• Stop / Run One UV Channel: “0x23 + 0x0E + address + 0xff + 0x01”. Data low bit “1” represents UV

channel run, “0” represents UV channel stop. “0x0E” is the command of UV channel Stop / Run.

• PULSE or LOW Mode Setting: “0x23 + 0x0F + address + 0xff + 0x01”. Data low bit “1” represents LOW

mode, “0” represents PULSE mode. “0x0F “ is the command of PULSE or LOW mode setting.

• UV Power Setting: ”0x23 + 0x00~0x0D + address + 0xff + 0xff“. Data low bit represents standard

brightness value, 0-100%. “0x00~0x0D” in turn represents the brightness value of the A/M/ST1~ST12, a

total of 14 brightness values.

• Running Mode Setting: “0x23 + 0x1E + address + 0xff + 0x01”. Data low bit “1” represents A mode, “2”

represents ST mode, “3” represents M mode, “4” represents CLOSE mode. “0x1E “ is the command of

running mode setting.

• ST Mode Step Number Setting: “0x23 + 0x1F + address + 0xff + 0x01” “0x1F“ is the command of step

number setting. The total step number is 12.

• Irradiation Time Setting: ”0x23 + 0x10~0x1C + address + 0xff + 0xff “. High or low data bytes represents

working time, 0-9999, unit 0.1s. “0x10~0x1C” in turn represents the brightness value of the A/ST1~ST12, a

total of 13 brightness values.

The high data bytes represents the high byte of time, the low data bytes represents the time of the low byte,

making up an integer data.

Afterallcommandsarecorrectlyreceived,itwillreturn“0x24”atthebeginningofatotalofvebytesdata.

****Check Command****

”Command + 0x40” represents check command.

• Check Running Status: ”0x23 + (0x0E + 0x40) + address + 0xff + 0x01”> Response: ”0x24 + (0x0E + 0x40)

+ address + 0xff + 0x01”. Data low bit “1”, represents UV channel run, “0”, represents UV channel stop.

• Check PULSE or LOW Mode: “0x23 + (0x0F + 0x40) + address + 0xff + 0x01”. Response: ”0x24 + (0x0F +

0x40) + address + 0xff + 0x01”. Data low bit “1”, represents LOW mode, “ 0”, represents PULSE mode.

• Check UV Power Setting: ”0x23 + (0x00~0x0D + 0x40) + address + 0xff + 0xff”. Response: ”0x24 +

(0x00~0x0D + 0x40) + address + 0xff + 0xff”. Data low bit represents standard brightness value, 0-100%.

”0x00~0x0D” in turn represents the brightness value of the A/M/ST1~ST12, a total of 14 brightness values.

• Check Running Mode: ”0x23 + (0x1E + 0x40) + address + 0xff + 0x01“. Response: ”0x24 + (0x1E + 0x40)

+ address + 0xff + 0x01“. Data low bit “1” represents A mode, “2” represents ST mode, “3” represents M

mode, “4” represents CLOSE mode.

3.4 Serial Communication Protocol

Signal Port RS232

Communication Mode Half Duplex Mode

Synchronous Mode Start and Stop Synchronization Mode

Transmission Cable 3 Core Shield Wire

Transmission Distance ≤15M

Transmission Speed 9600 DPS

Transmission Code ASCII

Transfer Format Data Length: 8 BIT

Check Bit: None

Stop Bit: 1 BIT

(1) Connected to the Controller

Connect a “UV LED” head to the controller,

the controller returns ”:“ (Hex 0x3A) means

the connection is successful.

(2) Instructions Format

0x23 + Command + Address +

Data (High 8 BIT) + Data (Low 8 BIT)

ADDRESS

”00” Represents UV Channel 1

“01” Represents UV Channel 2

“02” Represents UV Channel 3

“03” Represents UV Channel 4

Blue Photon Proprietary Information 9®

• Check Step Number: ”0x23 + ( 0x1F + 0x40) + address + 0xff + 0x01”. Response: ”0x24 + (0x1F + 0x40) +

address + 0xff + 0x01”. Data low bit represents step number. The total step number is 12.

• Check Irradiation Time: ”0x23 + (0x10~0X1C + 0x40)+ address + 0xff + 0xff“. Response: ”0x24 + (0x10~0x1C

+ 0x40) + address + 0xff + 0xff”. Two lowest bytes corresponds to high or low bytes of time. 0-9999, Unit: 0.1s.

0x10~0x1C in turn represents the brightness value of the A/ST1~ST12, a total of 13 time values.

• Check the Total Running Time: ”0x23 + 0x25 + address + 0xff + 0xff “. Response: ”0x24 + 0x25 + address +

0xff + 0xff “. Two lowest bytes corresponding to the cumulative time of the high, low byte, unit: H.

**** Fault Feedback ****

Feedback: ”0x24 + 0x00 + address + 0x0E + 0x20“. Two lowest bytes are corresponding to the error code. ”E20”

represents open circuit fault; ”E30” represents short circuit fault; ”E40” represents overheat fault.

****Save Settings****

Command: “0x23 + 0xEE + 0xAA + 0xff + 0xff” Response: ”0x24 + 0xEE + 0xAA + 0xff + 0xff”

****Setting Examples****

Run UV Channel 1: 0x23 0x00 0x00 0x00 0x01 Stop UV Channel 1: 0x23 0x00 0x00 0x00 0x00

Set UV Channel 1 A Mode and 100% UV Power: 100% 0x23 0x00 0x00 0xFF 0x64

Set UV Channel 1 M Mode and 80% UV Power: 0x23 0x01 0x00 0xFF 0x50

Set UV Channel 1 A Mode and 25.6 S Irradiation Time: 0x23 0x10 0x00 0x01 0x00

Set UV Channel 1 M Mode: 0x23 0x1E 0x00 0xFF 0x03

Set UV Channel 1 A Mode: 0x23 0x1E 0x00 0xFF 0x01

Set UV Channel 1 LOW Mode: 0x23 0x0F 0x00 0xFF 0x01

3.5 Command and Response

• The commands sent to the controller are called “command”.

• The codes returned by the controller are called “response”.

• After the command is sent, it will return a response.

• Send ASCII code.

If there is no response, there might be a problem with transmission format and command not being received.

Pleaseconrmthecommunicationspeed,datalength,odd-evencheck,andsoonarecorrect.

The controller indicates that the command is not properly handled when the response doesn’t include “$”, but

includes “!”, please refer to the default settings.

System Operating Instructions

4.1 Operating Parameters

No.Parameters Description

1. A Automatic Irradiation Mode

2. M Manual Irradiation Mode

3. CLOSE Close the UV Channel

4. 16ST Step Irradiation: 1~16 Step Number

5. PS Cycle the Step Irradiation: 1~99 Times

6. 100% UV Power: 0~100% Adjustable

7. 999.9 S Irradiation Time: 0~999.9 S

www.BluePhotonGrip.com • 855-777-2040

User Guide

4.2 Operating Parameters Setup

1. Turn the controller power switch on.

2. Turn the key switch on, located on front of control panel.

3. Press the “Run / Stop” button.

See below for example:

4. Press the “Set” button to enter into parameters setup mode.

See below for example:

5. Press “ ” and “ ”buttontomovethecursortotheitemneedingmodications.

6. Press “ ” and “ ” button to set the parameters.

7. Forthe16STmodesetting,press“Set”buttonafterthestepnumberisconrmed.Repeat5.and6.for

UV power and irradiation time setup. If the step number is over 4, press “Ent” button to display the next

page.Repeatituntilallissetupandnished.

8. Press the “Ent” button to save parameters.

9. If you don’t need to change the parameters, press “Esc” button.

10.Turn off the key switch and remove the key. The setup can only be done when the key switch is turned on.

11.Control the controller via UV channel buttons, foot pedal, PLC, and other external signal. The controller

will run accordingly to the settings.

4.3 System Parameters

No.Parameters Description

1. START START PULSE: Represents trigger signal.

START LOW: Represents continuous signal.

2. 000000H00M00S Register the total irradiation time of the UV channel.

3. LINK LINK ON: The UV channels can be controlled by an external signal.

LINK OFF: The UV channels can be controlled by the independent signal.

4. LOCK

LOCK ON: Under the automatic irradiation mode, the controller will not stop at the

set time.

LOCK OFF: Stop the controller at any time by control signal.

5. BUZZ BUZZ ON: Open the buzzer.

BUZZ OFF: Close the buzzer.

6. COPY COPYON:Copytheoperatorparametersoftherst“COPYON”settingchannel.

COPY OFF: Keeps the UV channels at default setting.

CH1 80% A STOP

CH2 80% M STOP

CH3 CLOSE STOP

CH4 16ST STOP

CH1 80% A 010.0 S

CH2 80% M

CH3 CLOSE

CH4 16ST

ST01 100% 000.0 S

ST02 100% 000.0 S

ST03 100% 000.0 S

ST04 100% 000.0 S

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