Bludee AC800 Manual de usuario

AC800 V2.00

AC800

USER MANUAL

Service and support: 443-380-0088

www.bludee.com

AC800 V2.00

Description: Recover, recycle, and recharge machine for use with 134a equipped air conditioning systems.

Product Information

Record the serial number and year of manufacture of this unit for future reference. Refer to the product

identification label on the unit for information.

Serial Number: ____________________ Year of manufacture: ________________

DISCLAIMER: Information, illustrations, and specifications contained in this manual are based on the latest information available

at the time of publication. The right is reserved to make changes at any time without obligation to notify any person or organization

of such revisions or changes. Further, Bludee shall not be liable for errors contained herein or for incidental or consequential

damages (including lost profits) in connection with the furnishing, performance, or use of this material. If necessary, obtain

additional health and safety information from the appropriate government agencies, and the vehicle, refrigerant, and lubricant

manufacturers.

 AC800 V2.00 
 
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INDEX 
Specifications............................................................................................................................................................................. 2 
General safety guide .................................................................................................................................................................. 3 
Component identification .......................................................................................................................................................... 4 
Function description .................................................................................................................................................................. 7 
Preparations before operation.................................................................................................................................................... 8 
1. Unlock tank load cell..................................................................................................................................................... 8 
2. Tank fill.......................................................................................................................................................................... 8 
3. Non-condensable purge ................................................................................................................................................. 8 
Operating procedure .................................................................................................................................................................. 9 
Recovery function.............................................................................................................................................................. 9 
Evacuation function........................................................................................................................................................... 9 
Oil injection function......................................................................................................................................................... 9 
Refrigerant charging function.......................................................................................................................................... 10 
Tank fill............................................................................................................................................................................ 10 
Flushing function (COR，Compressor Oil Recovery,Optional)..................................................................................... 11 
Automatic function mode ................................................................................................................................................ 11 
System Setting ......................................................................................................................................................................... 12 
Calibration ....................................................................................................................................................................... 12 
Database........................................................................................................................................................................... 12 
Record ............................................................................................................................................................................ 12 
Unit settings ................................................................................................................................................................... 12 
Empty container weight set ............................................................................................................................................. 12 
Component test .............................................................................................................................................................. 12 
Caring for your equipment....................................................................................................................................................... 13 
Update...................................................................................................................................................................................... 14 
Maintenance reminding ........................................................................................................................................................... 15 
Packing list ............................................................................................................................................................................ 166 
 
 
 
 
 
 
 
 
 
 

AC800 V2.00

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Specifications

➢Dimension：Package in crate 720*670*1190mm (29”x26”x47”); Unpacked machine 630*560*1075mm

(24”x22”x46”)

➢Input power：AC110V±10％~60Hz

➢Compressor power：3/8HP

➢Average gas state refrigerant recovery speed：0.55LBS/min.

➢Recovery rate: 95%.

➢Pressurization to speed up old oil discharge.

➢Vacuum pump capacity：60L(16GAL) /min.

➢Individualized filter-drier capacity: 600ml

➢Accuracy of gas cylinder load cell：±10g

➢Accuracy of oil bottle load cell：±3g

➢Gas cylinder capacity：10KG (22LBS)

➢New oil bottle capacity：250ml

➢Used oil bottle capacity: 400ml

➢Condenser and cooling fan included.

➢Max. Pressure：20bar

➢Charge speed：2Kg/Min(max.)

➢LCD display：4.3-inch, TFT full color

➢High pressure gauge range：-1bar~40bar

➢Low pressure gauge range：-1bar~22bar

➢A/C database included, update through USB port.

➢Automatic service reminding. The equipment provides 600 operations totally (each recovery or vacuum

counts for one operation, and flush counts for 3 operations) between regular maintenance, when 600

operations have been made the machine automatically reminds to call distributor for maintenance.

➢Optional: Automatic air purge & thermal printer

➢Optional: Vacuum leak test

➢Optional: 120L/Min vacuum pump

➢Optional: UV dye injection

➢Optional: POE injection

➢Optional: Flush

➢Optional: HFO-1234yf, difference including non-sparkle vacuum pump, 30 seconds pre-ventilation before

machine is switched on, HFO-1234yf couplers etc..

AC800 V2.00

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General safety guide

⚫This equipment must only be operated by qualified technicians.

⚫Read the instruction manual carefully before operating this equipment. If there is anything you do not fully

understand, please contact your distributor or manufacturer. We like to help.

⚫The refrigerant storage cylinder contains liquid refrigerant under high pressure. Overfilling of the storage

cylinder may cause violent explosion. Do not disable the overfill safety protection of this machine. Always

keep the cylinder on the load cell platform whenever the machine is operating.

⚫Only use cylinder which is supplied with this equipment or recommended by the manufacturer.

⚫Always use this machine in a well-ventilated area, avoid inhaling refrigerant and/or oil vapors, always read

material safety instructions of refrigerant and oil packaging, for related warning and care.

⚫Always switch off the machine and disconnect the power cable before removing any covers or servicing this

machine, to avoid electric shock which can be fatal.

⚫Never use compressed air to test for leaks on the vehicle or this equipment!

⚫Wear safety goggles and gloves to protect eyes and skin from contact with refrigerant. Liquid refrigerant

when it comes in contact with the human skin or eyes will cause frostbite and/or blindness. If accidental

contact is made with eyes or skin, wash the affected area with plenty of water immediately and contact a

doctor if required.

⚫Avoid using the machine in very hot or flammable areas.

⚫Store the machine in a well ventilated cool area when not in use.

⚫Avoid using extension power cable thinner than 1.5mm2 (10amp current carrying capacity).

⚫Keep gasoline or other flammable substances away from the equipment.

⚫For the 1234yf machine, once a leak is detected in the unit, switch off the equipment by

pressing the Emergency stop button and contact your distributor or service dealer.

AC800 V2.00

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Component identification

1）Panel

2）Front cover

3) Oil vessels

4）Ventilation fan

5）Manifold and solenoid assembly

6）Vacuum pump

7）Compressor

8）Front wheel

9）Rear wheel

10) Gas tank support

11）Filter-drier

12）Gas storage tank

13）Oil accumulator (flush oil

accumulator)

14）Condenser & fan

15）LCD display

16）Manometers

17）Plastic housing

18）Rear cover

AC800 V2.00

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Front View, upper part (Control panel)

Left view, lower part

Sight glass

(Machine with flush

only)

High side manometer

Low side manometer

LCD screen and keypad

New PAG vessel

Used oil vessel

UV dye vessel

(Optional)

New PAG vessel

(Optional)

AC800 V2.00

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Left View, upper part (Manual air purge version, basic)

Left View, upper part (Automatic air purge version, optional)

Back View, upper part

Thermal printer

Air purge valve

Tank manometer

Refrigerant hoses &

fitting (HP/LP)

Power switch

Fuse

USB update port

AC800 V2.00

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Function description

Main functions

Recovery

Recovers and purifies refrigerant from automotive A/C system and it is

then stored in to the machine internal storage cylinder for re-use.

Evacuation

Removes air, debris and moisture from the vehicle A/C system, with

electronic vacuum leak detection test as optional function.

Oil/dye injection

Electronically injects the preset or selected amount of oil and/or dye

into the vehicle A/C system.. UV dye injection is optional.

Charging

Electronically charges the selected amount of refrigerant in to the

vehicle A/C system

Tank fill

Transfers liquid refrigerant from an external cylinder to the machine

internal storage cylinder.

Flushing （optional）

With this unique flushing system, the machine will extract all

compressor oil from the automotive A/C system. Since A/C additives

(such as UV dye, leak stopper and cooling booster) and contaminants

(moisture, metal and rubber particles etc.) are mainly mixed or

dissolved in compressor oil, the flush is very important not only for

A/C routine maintenance, but also necessary when an A/C part is

replaced.

Fully automatic function

selection

The machine will perform all the selected functions in a fully automatic

sequence. The machine will stop automatically once all the selected

functions or functions have been completed.

System. settings

Language

Selecting language.

Calibration

Calibrate refrigerant cylinder load cell, oil vessels load cells, pressure

transducer and temperature sensor.

Vehicle database

The machine stores a large number of vehicle makes and models, with

manufacturers’ recommended refrigerant and oil charge quantities.

Unit settings

Selecting metric or imperial units of measurement.

All sensor values displayed in this interface for equipment diagnosis

purpose.

Tare weight setting

Set empty refrigerant cylinder or refrigeration oil zero (tare) weight.

AC800 V2.00

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Preparations before operation

1. Unlock tank load cell

Unlock the load cell by removing the safety locking bolt as shown below and save the bolt for future use.

PLEASE NOTE, whenever transporting the machine, re-fit the safety locking bolt to avoid damage to the load

cell.

2. Tank fill

Use the adaptor fitting, to connect either HP or LP service hose (red or blue) to the external refrigerant cylinder

liquid port which you will be transferring the refrigerant from. If the refrigerant cylinder has only,

One valve and one port, invert the cylinder as shown below. If the cylinder has,

Two valves one port, leave the cylinder upright and open the liquid valve only, if the cylinder has,

Two valves and two ports, connect the adaptor to the liquid port, leave the cylinder upright and open the liquid

valve on the cylinder. Set the amount of refrigerant to be transferred into the machine storage cylinder, once the

selected amount of refrigerant has been transferred, the machine will instruct the technician to close the liquid

valve on the external cylinder. The machine will then recover the remaining refrigerant in the service hose which

is connected to the transfer cylinder and it will then stop automatically. For more details, please refer to “tank fill”

in the operating procedure chapter.

3. Non-condensable purge

If your machine is not equipped with an automatic air purge, you will find a manual air purge valve at the

equipment side, (with reference to chapter “Component identification”). Please refer to Pressure-temperature

chart and tank pressure, turn the valve purge the non-condensable till proper pressure is obtained in the tank.

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