Blodgett Export Series Manual de usuario

CTB/R, ZEPHAIRE-200-E, MARK V-100,

ZEPHAIRE-100/200-ES, DFG-100/200-ES

BLODGETT OVEN COMPANY

www.blodgett.com

42 Allen Martin Drive, Essex Junction, Vermont 05452 USA Telephone: (802) 658-6600 Fax: (802)864-0183

PN 34133 Rev N (3/19)

0063

Contents

Installation and Operation Manual for Export Series Gas and Electric Convection Ovens

Original Instructions ........................................................................................1

Installation.................................................................................................2

Operation.................................................................................................10

Maintenance..............................................................................................13

Manuel d’Installation et d’Utilisation pour la Serie Export des Fours a Convection a Gaz ou Electriques

Instructions originales......................................................................................15

Installation................................................................................................16

Utilisation.................................................................................................24

Entretien .................................................................................................27

Handbuch für den Einbau und den Betrieb von Gasbetriebenen und Elektrischen Umluftöfen der Exportserie

Gebrauchsanweisung......................................................................................29

Einbau ...................................................................................................30

Betrieb ...................................................................................................38

Wartung ..................................................................................................41

Manuale d’Uso e di Installazione per Forni Termoventilati a Gas ed Elettrici Serie Export

Istruzioni originali..........................................................................................43

Installazione ..............................................................................................44

Funzionamento ...........................................................................................52

Manutenzione.............................................................................................55

Manual de Operacion e Instalacion para la Serie de Exportacion de los Hornos de Conveccion Electricos y a Gas

Instrucciones originales ....................................................................................57

Instalacion................................................................................................58

Funcionamiento ...........................................................................................66

Mantenimiento ............................................................................................69

Installation and Operation Manual

for

Export Series

Gas and Electric Convection Ovens

Original Instructions

Safety Information

Installation

CAUTION!!

READ THE INSTRUCTIONS BEFORE USING

THE OVEN!

• This appliance shall be installed in accordance with

current regulations and used only in a well-ventilated

space. Refer to the instructions before installing and

using this appliance.

• Installation must be performed by qualied installer

only.

• Electrical connection must comply with country-spe-

cic regulations.

• Keep the oven area free and clear of all combusti-

bles such as paper, cardboard and ammable liquids

and solvents.

• For gas models the location must provide adequate

clearance for the air opening into combustion cham-

ber.

• Gas models have a phase sensitive burner control

unit. If the phase and neutral are switched the con-

trols locks out.

• Caster Installation: Install casters with locking de-

vices on the front. Install non-locking casters on the

rear.

• This appliance may not be used by children or

people with limited physical, sensor or mental capac-

ity or those without the necessary experience and/or

knowledge, unless such people are supervised by a

person who is responsible for their safety.

• Risk of burns - always open the cooking cabinet door

very slowly (hot vapors).

• Risk of burns - the external temperatures of the unit

may exceed 60°C. Only touch the unit at the con-

trols.

• Max. load sizes depending on appliance size:

CTB/R 40 kg

Mark V-100 80 kg

Zephaire200-E 80 kg

Zephaire-100G-ES 80 kg

Zephaire-200G-ES 80 kg

DFG-100-ES 80 kg

DFG-200-ES 80 kg

• Noise emission:

CTB/R 54 dB (A)

Mark V-100 57 dB (A)

Zephaire-200-E 57 dB (A)

Zephaire-100G-ES 58 dB (A)

Zephaire-200G-ES 58 dB (A)

DFG-100-ES 58 dB (A)

DFG-200-ES 58 dB (A)

CAUTION!!

THE APPLIANCE MUST BE SWITCHED OFF

AT THEMAINSFOR CLEANING,INSPECTION,

MAINTENANCE OR REPAIR WORK.

Delivery and Location

Installation

DELIVERY AND INSPECTION

All Blodgett ovens are shipped in containers to prevent

damage. Upon delivery of your new oven:

• Inspect the shipping container for externaldamage.

Any evidence of damage should be noted on the

delivery receipt which must be signed by the driver.

• Uncrate the oven and check for internal damage.

Carriers will accept claims for concealed damage if

notied within fteen days of delivery and the ship-

ping container is retained for inspection.

The Blodgett Oven Company cannot assume respon-

sibility for loss or damage su󰀨ered in transit. The car-

rier assumed full responsibility for delivery in good

order when the shipment was accepted. We are, how-

ever, prepared to assist you if ling a claim is neces-

sary.

OVEN LOCATION

The well planned and proper placement of your oven will

result in long term operator convenience and satisfactory

performance.

• Place the oven at least 15.2 cm from the rear wall

and 15.2 cm from the side wall.

• Place the oven in a properly ventilated area.

• Place the oven under an exhaust hood, according to

Local andNational Installation Standards.

• Position the oven so the supply plug is accessible.

• Place the oven in an area that is free of drafts.

• Keep the oven area free and clear of all combus-

tibles such as paper, cardboard, and ammable

liquids and solvents.

• Do not place the oven on a curb base or seal to

awall. Thiswill restrict the ow of air and prevent

proper ventilation.

• For gas models the location must provide adequate

clearance for the air opening into the combustion

chamber.

Before making any utility connections to this oven, check

the rating plate to be sure the oven specications are

compatible with the gas (if applicable) and electrical ser-

vices supplied for the oven.

• Do not place strong sources of heat such as open

ame ranges, griddles, or charbroilers near the oven.

If such an instance exists, it is highly recommended

to purchase a heat shield, available from Blodgett.

• Note that if temperatures are too high, a safety shut-

down may occur.

• Failure to comply may invalidate the oven warranty.

Oven Assembly

Installation

NOTE: This appliance shall be installed in accordance

with current regulations and used only in awell-

ventilated space. Refer to the instructions before

installing and using this appliance.

NOTE: Installation must be performed by a qualied in-

staller only.

LEG ATTACHMENT

10 cm legs

1. Lay the oven on its back.

2. Screw the legs into the holes in the oven corners.

Tighten the hex nut at the top of each leg

3. Tip the oven up on the legs.

4. Turn the adjustable leg feet to level the oven.

Figure 1

15 cm, 18 cm and 64 cm legs

1. Lay the oven on its back.

2. Align the threaded stud in each leg with the nut in-

side each bottom corner. Turn the legs clockwise to

tighten.

3. Align the holes in each leg plate with the holes in the

oven frame. Secure each leg with two 1/2” bolts.

NOTE: See Caster Installation if applicable.

4. Tip the oven up on the legs.

5. Turn the adjustable leg feet (or casters) to level the

oven.

15 cm Adjustable Legs

Figure 2

Oven Assembly

Installation

ATTACHMENT TO STAND

1. Set the oven on the stand. Center it to the frame.

2. Remove the oven’s right side panel.

3. Align the holes in the oven bottom with the holes in

the stand.

4. Attach with bolts,washers and nuts as shown.

5. Replace the side panel.

Figure 3

CASTER INSTALLATION

NOTE: Install casters with locking devices on the front.

Install non-locking casters on the rear.

Casters for Single and Double Stacked Ovens

1. Attach the legs.

2. Loosen the lock nut on each adjustable leg foot. Re-

move the foot assemblies.

3. Insert one caster into each leg as shown. Tighten the

lock nuts to secure the casters.

Adjustable

Leg Foot

Caster Assembly

64 cm legs shown

Figure 4

Low Prole Casters for Double Stacked Ovens

1. Align the three holes in each caster assembly plate

with those in the oven bottom. Attach with three 1/2”

bolts.

Figure 5

Oven Assembly

Installation

DOUBLE SECTION ASSEMBLY

NOTE: Be sure to remove the single oven ue boxes prior to attaching the ue connector.

1. Secure the short legs to the bottom sections.

2. Stack the ovens.

3. Bolt the two ovens together from behind using the stacking brackets.

4. Attach the ue connector.

Flue Connector

Figure 6

Oven Assembly

Installation

GAS HOSE RESTRAINT (GAS MODELS)

If the oven is mounted on casters, a commercial exible

connector with aminimumof 1.9 cm inside diameter must

be used along with a quick connect device.

1. Mount the supplied bracket to the leg bolt just below

the gas inlet.

2. Attach the clip on restraining cable to the mounting

bracket.

Back of Oven

Restraint Cable

Bracket

Double stacked unit shown

Figure 7

VENTILATION (GAS MODELS)

A mechanically driven, canopy type exhaust hood is re-

quired. The hood should completely cover the oven with

an overhang of at least 15 cm on all sides not adjacent to

a wall. The distance from the oor to the lower edge of the

hood should not exceed 2.1m.

WARNING!!

Failure to properly vent the oven can be haz-

ardous to the health of the operator and may

result in operational problems, unsatisfactory

baking and possible damage to the equipment.

Damage sustained as a direct result of im-

proper ventilation will not be covered by the

manufacturer’s warranty.

Ovens ordered for hood venting are supplied with a draft

diverter. Install the draft diverter as follows:

1. Place the diverter over the ue connector with the

open area facing the front of the oven.

2. Secure with the sheet metal screws provided.

Draft Diverter

Front of Oven

Figure 8

Utility Connection

Installation

GAS CONNECTION (IF APPLICABLE)

Connect the oven to the gas line with the proper type of

gas according to Local and National Installation Stan-

dards.

Setting Equipment for Other Types of Gas

1. Shut o󰀨 the gas valve and turn o󰀨 the operating

switch.

2. Dismantle the gas block by means of couplings.

3. Dismantle the burner and replace the injectors.

4. Install the burner and gas block.

5. Check for leakage and possible loose electrical con-

nections.

6. Adjust gas pressure if necessary, See gure.

Gas Pressure

Adjustment

Figure 9

Type of

Gas

Inlet Preesure

mbars

Burner

Pressure

mbars

Injector

Diameter mm

Air

Opening mm

Standard Deliv-

ery Value kW (HS)

Zephaire-100G-ES & DFG-100-ES

G25 25 12 1,85 n/a 13.2 Natural Gas

G20 20 8.8 1,85 n/a 13.2 Natural Gas

G20/G25 20/25 Totally screwed in

pressure regulator

1,85 n/a 13.2 Natural Gas

G30 30/50 17 1,12 n/a 12.1 Butane

G31 30/37/50 25 1,12 n/a 12.1 Propane

Zephaire-200G-ES & DFG-200-ES

G25 25 12 1,78 n/a 14.7 Natural Gas

G20 20 8.8 1,78 n/a 14.7 Natural Gas

G20/G25 20/25 Totally screwed in

pressure regulator

1,78 n/a 14.7 Natural Gas

G30 30/50 17 1,02 n/a 13.2 Butane

G31 30/37/50 25 1,02 n/a 13.2 Propane

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