BLAUBERG Ventilatoren Freshbox 100 Manual de usuario

Freshbox 100

MUI_72_BUSA73-5EN-04

www.blauberg.us

174 N. 36th Street, Lafayette, IN 47905

e-mail: [email protected]

INSTALLATION GUIDE

Tools required

Pencil Scotch Tape Saw Mounting foam Drill

Ø6 mm

Screwdriver Dowel

4 pcs

Screws

4 pcs

AIR HANDLING UNIT WITH HEAT RECOVERY

FRESHBOX 100

400 mm

/

200 mm

/

257 mm

/

590 mm

/

690 mm





Ø 100 mm (Ø 3

/

3 holes

2MUI_72_BUSA73-5EN-04

www.blauberg.us

174 N. 36th Street, Lafayette, IN 47905

e-mail: [email protected]

Freshbox 100

Minimum distances from the unit to the surfaces

min 300 mm

min 11 /"

min 300 mm

min 11 /"

2 holes

Ø 130 mm (5





") hole for Ø 100 mm (3





Fill the gaps between the wall and

the air ducts with a mounting foam

4 holes (Ø 8 (

")

and 90 mm (3 /") deep)

in the wall made using

a mounting template

Power cable entry

2 holes Ø 130 mm (5 1/8") hole for Ø 100 mm (3 15/16")

Fill the gaps between the wall and

the air ducts with a mounting foam

4 holes (Ø 8 (5/16")

and 90 mm (3 9/16") deep)

in the wall made using

a mounting template

416.5 mm

16 /"

647 mm

25 /"

205 mm

8 /"

162 mm

6 /"

468.5 mm

18 /"

102.5 mm

4 /"

76 mm

400 mm

15 /"

73.5 mm

2 /"

547 mm

21 /"

91 mm

3 /"

230 mm

9 /"

170 mm

6 /"

188.5 mm

7 /"

158.5 mm

6 /"

77 mm

ADDITIONAL HOLE!

DRILL UPON CUSTOMER’S REQUEST ONLY!

Ø 130 mm (5 1/8") hole for Ø 100 mm (3 15/16") air ductFill the

gaps between the wall and

the air ducts with a mounting foam

ADDITIONAL HOLE!

DRILL UPON CUSTOMER’S REQUEST ONLY!

Ø 130 mm (5





") hole for Ø 100 mm (3





") air duct

Fill the gaps between the wall and the air ducts with a

mounting foam

Mounting template

Freshbox 100

MUI_72_BUSA73-5EN-04

www.blauberg.us

174 N. 36th Street, Lafayette, IN 47905

e-mail: [email protected]

THE UNIT MUST BE MOUNTED ON A PLANE SURFACE.

MOUNTING OF THE UNIT TO AN UNEVEN SURFACE CAN LEAD TO THE UNIT CASING

DISTORTION AND OPERATION DISTURBANCE.

BEFORE MOUNTING MAKE SURE THE CASING DOES NOT CONTAIN ANY FOREIGN

OBJECTS E.G. FOIL, PAPER.

1. Mark and drill holes in the wall using a mounting

template.

Fix the mounting template on the wall with a self-

adhesive tape at the required level.

Using a mounting template make marks to drill holes

for air ducts, for unit mounting and for power cable

entry.

Before installation operations route necessary cables

and wires to the unit mounting place.

2. Remove the mounting template and drill two

through holes Ø 105 mm (Ø 4 /”) for round air ducts.

When mounting the unit with an additional extract

spigot prepare a hole in the wall for a connecting bend

and for laying of a rectangular air duct.

A connecting bend, rectangular and round air ducts

are available separately.

Drill holes Ø 8 mm (Ø /”), 90 mm (3 /”) deep to

mount the unit.

Install the expansion anchors, remove the perforated

ﬁllers for the air ducts from the mounting template

and install the mounting template back using a self-

adhesive tape.

Prepare air ducts of required length. Note that the

telescopic air duct end must protrude for the distance

that enables installation of the outer ventilation hood.

For details, refer to the installation instruction for the

ventilation hood.

The outer ventilation hood is available separately.

Unit mounting

4MUI_72_BUSA73-5EN-04

www.blauberg.us

174 N. 36th Street, Lafayette, IN 47905

e-mail: [email protected]

Freshbox 100

3. Fix the mounting template on the wall.

Insert round air ducts in the corresponding holes of

the mounting template.

Install the air duct with the minimum slope of 3° for

condensate removal.

To install the unit with an additional spigot insert the

connecting bend into the prepared hole in the wall,

aligning the mounting template hole with a round

end of the connecting bend.

Connect a rectangular duct to the connecting bend.

4. Fill the spaces between the air ducts and the wall

with a mounting foam through the specially designed

holes in the mounting template.

Wait till a mounting foam hardens then take oﬀ the

mounting template and remove the foam excess.

Cut oﬀ the protruding air duct parts to be ﬂush with

the wall surface.

5. To install an additional extract spigot remove the

plug on the rear part of the unit.

Undo the screws, remove the plug and ﬁx a spigot on

its place using screws.

min 3 mm

min /"

Freshbox 100

MUI_72_BUSA73-5EN-04

www.blauberg.us

174 N. 36th Street, Lafayette, IN 47905

e-mail: [email protected]

6. Insert the drain pipe and unit spigots into the

corresponding wall-mounted air ducts.

Open the unit door and remove the heat exchanger.

Remove the magnetic plug from the exhaust grille if

an additional extract spigot is not installed.

7. Fix the unit on the wall using the supplied screws

and expansion anchors.

Install the heat exchanger back and close the unit door.

Cut a part of the drain pipe protruding outside to

a length not more than 10 mm (/”).

Fix the outer hood on the outer wall of the building

(see the ventilation hood installation manual).

10 mm

3/8"

6MUI_72_BUSA73-5EN-04

www.blauberg.us

174 N. 36th Street, Lafayette, IN 47905

e-mail: [email protected]

Freshbox 100

The unit is rated for connection to single-phase AC mains 120 V / 60 Hz.

Connect the unit to power mains using the pre-wired power cord with the Euro Plug XP.

Connect the unit to power mains through the external automatic circuit breaker QF with a magnetic trip. The position of the QF external

automatic circuit breaker must ensure free access for quick power-oﬀ of the unit. The circuit breaker trip current must correspond to the

unit current consumption, refer to the Technical data section. When selecting an automatic circuit breaker it is necessary to consider

maximum permissible wire heating which depends on the wire type, its insulation, length and installation method (i.e. overhead, in cable

ducts or inside the walls).

Connection of additional external controls

Additionally connected external controls are not included in the delivery set and must be ordered separately. Connection of additional

external control contacts are shown in the wiring diagram (dashed).

Additionally connected external controls are not included in the scope of delivery.

Connection of additional external control contacts is implemented in the control unit. For accessing the control unit open the unit door,

release the screws ﬁxing the shielding and remove it.

Connection of the automatic re ghting system contact (PK).

Upon connecting the automatic ﬁre ﬁghting system contact remove the jumper between the terminals 5 and 6.

Remove the jumper between the terminals 5 and 6.

In this case the connection is made using a normally closed dry contact that breaks the control circuit and cuts oﬀ power supply to the

unit on the signal from the ﬁre alarm panel.

Connection of the external control unit contact (H).

The unit design enables connecting a normally opened contact (NO-contact) of external controls, such as an external CO2sensor, a

humidity sensor, a switch etc. The contact is connected to the terminals 7 and 8.

When the contact closes the unit switches to maximum speed.

N PE

1 2 3 4 5 6 7 8 9 10

L N PE LA PK PK YN YLH H

nonc

ANY TAMPERING WITH THE INTERNAL CONNECTIONS IS PROHIBITED AND WILL VOID

THE WARRANTY.

DISCONNECT THE UNIT FROM POWER MAINS PRIOR TO ANY OPERATIONS.

THE UNIT MUST BE CONNECTED TO POWER MAINS BY A QUALIFIED ELECTRICIAN.

THE RATED ELECTRICAL PARAMETERS OF THE UNIT ARE SHOWN ON THE RATING

PLATE.

Connection to power mains

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