BKI ALF-F Manual de usuario

Automatic Lift Fryer

MODELS ALF-F, & ALF-FC

Installation & Operation Manual

Serial Numbers 120406 and higher

Warranty Information

LIMITED ONE YEAR WARRANTY

BKI (The “Company”) warrants to the original purchaser/user, that at time of shipment from the Company

factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim

under this Warranty must be given within ONE YEAR AND THREE MONTHS from date of shipment from

the factory. Defective conditions caused by abnormal use or misuse, lack of maintenance, damage by

third parties, alterations by unauthorized personnel, acts of God, failure to follow installation instructions

or any other events beyond the control of the company will NOT be covered under Warranty. The

obligation of the Company under this Warranty shall be limited to repairing or replacing (at the option of

the company) any part which is defective in reasonable opinion of the Company. The user will have the

responsibility and expense of removing and returning the defective part to the Company as well as the

cost of reinstalling the replacement or repaired part.

IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR

LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING

BUT NOT LIMITED TO, FOOD SPOILAGE OR PRODUCT LOSS. WARRANTY DOES NOT COVER

GLASS BREAKAGE. THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES,

EXPRESS OR IMPLIED, ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY SHALL

APPLY ONLY WITHIN THE CONTINENTAL UNITED STATES, ITS TERRITORIES, AND

POSSESSIONS AND IN CANADA.

LIMITED NINETY DAY LABOR WARRANTY

All labor necessary to repair or replace factory defective parts will be performed, without charge, to the

end user, by service personnel of a BKI Authorized Distributor during the first ninety days after the date of

installation of the new equipment.

Replacement parts: Any appliance replacement part, except lamps and fuses, which proves to be

defective in material or workmanship within 90 days from date of original installation will be repaired or

replaced without charge F.O.B. Factory, Simpsonville, S.C. or F.O.B. authorized distributor.

Automatic Lift Fryer Table of Contents

Table of Contents

Table of Contents........................................................................................................................................1

Introduction .................................................................................................................................................2

Safety Precautions....................................................................................................................................2

Safety Signs and Messages.................................................................................................................2

Safe Work Practices.............................................................................................................................3

Safety Labels........................................................................................................................................7

Operation .....................................................................................................................................................8

Controls and Indicators.............................................................................................................................8

Care of the Shortening............................................................................................................................10

ALF-F Operation.....................................................................................................................................11

Start-Up..............................................................................................................................................11

Cooking ..............................................................................................................................................11

ALF-FC Operation ..................................................................................................................................13

System Programming.........................................................................................................................13

Product Programming ........................................................................................................................15

Start-Up..............................................................................................................................................18

Cooking ..............................................................................................................................................18

Installation .................................................................................................................................................20

Unpacking and Handling.........................................................................................................................20

Assembly and Mounting .........................................................................................................................20

Wiring......................................................................................................................................................20

Initial Test and Adjustment .....................................................................................................................21

Maintenance ..............................................................................................................................................22

Scheduled Maintenance.........................................................................................................................22

Filtering Procedure.............................................................................................................................23

Boil-Out Procedure.............................................................................................................................24

Filter Pad Replacement......................................................................................................................26

Troubleshooting......................................................................................................................................27

Notes ..........................................................................................................................................................29

Automatic Lift Fryer Introduction

Introduction

The ALF Fryer is compact, attractive and functional in design. It is constructed of a stainless steel fryer

pot for cleaning ease. Exclusive BKI patented features and safety devices offer flexibility, efficiency and

reliability plus PERFECTION IN FRYING!

The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has

been built with care and dedication -- using the best materials available. Attention to the operating

instructions regarding proper installation, operation, and maintenance will result in long lasting

dependability to insure the highest profitable return on your investment.

PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If

you have any questions, please contact your BKI Distributor. If they are unable to

answer your questions, contact the BKI Technical Service Department, toll free:

1-800-927-6887. Outside the U.S., call 1-864-963-3471.

Safety Precautions

Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol.

When you see this symbol on your equipment, be alert to the potential for personal injury or property

damage.

Safety Signs and Messages

The following Safety signs and messages are placed in this manual to provide instructions and identify

specific areas where potential hazards exist and special precautions should be taken. Know and

understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or

serious injury to you or other persons may result if these messages are not followed.

This message indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided,

could result in death or serious injury.

This message indicates a potentially hazardous situation, which, if not avoided,

may result in minor or moderate injury. It may also be used to alert against

unsafe practices.

This message is used when special information, instructions or identification are

required relating to procedures, equipment, tools, capacities and other special

data.

Automatic Lift Fryer Introduction

Safe Work Practices

Noncombustible Floors Only

Make sure your floor is noncombustible. Do not operate your fryer

on floors that are wood, carpeted or have rubber mats.

• Placing your fryer on a combustible floor could cause a fire.

Serious injury could result.

• Examples of noncombustible floors where you can safely

place your fryer are concrete, tile, and ceramic.

Keep The Area Around Your Fryer

Uncluttered

Make sure to keep the area around your fryer clear of any

obstacles.

Serious injury can occur if you trip or fall near the fryer. You could

be burned by hot shortening that splashes out of the fryer or by

falling against the hot metal of the fryer.

Keep The Floor Around Your Fryer Clean Of

Shortening

Make sure to keep the floor around your fryer clean of shortening

and other liquids.

Serious injury can occur if you slip near your fryer. You could be

burned by hot shortening that splashes out of the fryer or by falling

against the hot metal of the fryer.

Keep The Casters Locked

To avoid spilling shortening, keep the casters locked. If any

shortening spills near your fryer, clean it up immediately.

Automatic Lift Fryer Introduction

Do Not Overfill The Fryer With Shortening

Hot shortening and steam may escape and burn you if you put too

much shortening in the fryer. Fill the fryer to approximately one inch

below the fill marks that are inside the fryer pot. Heat the

shortening. If needed, carefully add more shortening to bring the

level to the fill marks.

Do Not Let Any Water Get Into The Fryer

Always remove excess moisture from food before placing it into the

fryer basket. Water will cause the hot shortening to spatter. You

could be burned.

Do Not Overload The Basket With Food

Hot shortening and steam may escape and burn you if you place

too much food in the basket.

Wear Safe Clothing Appropriate To Your Job

Always wear your insulated mitts when handling the fryer basket or

touch any hot metal surfaces. You received a pair of insulated mitts

with your fryer. If you lose or damage your mitts, you can buy new

ones at your local restaurant equipment supply store or from your

local BKI Distributor.

Always wear non-skid shoes when working around the fryer or any

other equipment that uses shortening. Never wear loose clothing

such as neckties or scarves while operating your fryer. Keep loose

hair tied back or in a hair net while operating your fryer.

Always wear appropriate personal protection equipment during the

filtering process to guard against possible injury from hot oil.

Always wear appropriate personal protection equipment during the

boil-out process to guard against possible injury from hot cleaning

solution.

Automatic Lift Fryer Introduction

Keep this manual with the Equipment

This manual is an important part of your equipment. Always keep it

near for easy access.

If you need to replace this manual, contact:

BKI

Technical Services Department

P.O. Box 80400

Simpsonville, S.C. 29680-0400

Or call toll free: 1-800-927-6887

Outside the U.S., call 864-963-3471

Protect Children

Keep children away from this equipment. Children may not

understand that this equipment is dangerous for them and others.

NEVER allow children to play near or operate your equipment.

Keep Safety Labels Clean and in Good

Condition

Do not remove or cover any safety labels on your equipment. Keep

all safety labels clean and in good condition. Replace any damaged

or missing safety labels. Refer to the Safety Labels section for

illustration and location of safety labels on this unit.

If you need a new safety label, obtain the number of the specific

label illustrated on page 7, then contact:

BKI

Technical Services Department

P.O. Box 80400

Simpsonville, S.C. 29680-0400

Or call toll free: 1-800-927-6887

Outside the U.S., call 864-963-3471

Automatic Lift Fryer Introduction

Be Prepared for Emergencies

Be prepared for fires, injuries, or other emergencies.

Keep a first aid kit and a fire extinguisher near the equipment. You

must use a 40-pound Type BC fire extinguisher and keep it within

25 feet of your equipment.

Keep emergency numbers for doctors, ambulance services,

hospitals, and the fire department near your telephone.

Know your responsibilities as an Employer

• Make certain your employees know how to operate the

equipment.

• Make certain your employees are aware of the safety

precautions on the equipment and in this manual.

• Make certain that you have thoroughly trained your employees

about operating the equipment safely.

• Make certain the equipment is in proper working condition. If you

make unauthorized modifications to the equipment, you will

reduce the function and safety of the equipment.

Automatic Lift Fryer Introduction

Safety Labels

Automatic Lift Fryer Operation

Operation

Controls and Indicators

Refer to the figure and table below for an explanation of the fryer’s controls and indicators.

Item # Description Function

1 Computer Used to set and activate product programs.

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