Bishamon ST30EWW Manual de operación

Read this manual carefully and understand completely before operating stackers. Keep filing this manual for

future reference. If this copy is lost, please contact your local supplier for a replacement.

◎ Hazard or unsafe practice which, if not avoided, may result in DEATH or SEVERE PERSONAL INJURY and

PROPERTY DAMAGE.

DO NOT load one fork more than NEVER sit, stand or ride on forks.

or soft surface. Lifter may become position. SEVERE PERSONAL other and DO NOT load tips on SEVERE PERSONAL INJURY or

unstable and /or uncontrollable. DEATH could result.

SEVERE PERSONAL INJURY and could result. or DEATH could result.

PROPERTY DAMAGE could result.

NEVER go under forks. DO NOT overload lifter.

SEVERE PERSONAL INJURY or

DEATH could result. capacity and load center rating. of control and result in SEVERE

bent, rusted or broken links. PERSONAL INJURY.

DO NOT put hand near chain KEEP FEET CLEAR of rolling USE ONLY in areas clear of all KEEP AWAY from open flame

sprocket or other moving parts. wheels that could result in personnel and objects to prevent when charging battery.

SEVERE PERSONAL INJURY SEVERE PERSONAL INJURY.

severe personal injury and property

Handle battery after fully reading

could result. damage. the instruction manual.

Fully attach the battery terminal SHOCK HAZARD !

cover. Danger of fire or electric Disconnect power plug before

shock from short circuit could opening Swtichboard and Control

result. Panel.

- 1 -

ALWAYS stay within designated

INJURY and PROPERTY DAMAGE forks. SEVERE PERSONAL INJURY

inspection reveals excessive wear on

links, pins, side plates and deformed,

DO NOT use in areas of multi level

floor surface that could create loss

Always travel with forks in lowered DO NOT use lifter on slope, unlevel

Replace chain every four years or if

In this manual, 「Warning」, 「Caution」are defined and specified as below. Notice of Warnings are

very important for safe operations. As these are very Important to protect operators from accidents

resulting in personal injury and death, and damage to property, so make sure to read thoroughly and

understand fully before operation.

Warning

Incorrect operation may result in serious injury or death of the operator.

Caution Incorrect operation may result in injury and damage to the property.

Explanation of Terms and Symbols

Battery is not charged upon delivery. Pease

charge after reading this Operation and Service

Manual and the manual supplied with charging

- 2 -

Model ST30EWW STL38E ST38E STW38E STL50E ST50E ST50EWN STW50E

Capacity (Kgs) 300

A Vertical Travel (mm) 1500 1200 1500 2420 1200 2420

B Fork Min. Height (mm)

C Fork Max. Height (mm) 1590 1290 1590 2510 1290 2510

D Overall Height (Min-mm) 1969 1666 1966 1708 1669 1734

D' Overall Height (Max-mm) 2923 2949

E Overall Width (mm) 1375 673 875 883

F Overall Length (mm) 1485 1092 1689

Max. Width of forks (mm-Fork Outside)

600 726

Min. Width of forks (mm-Fork Outside)

275

G Fork Length (mm) 1000 1000

J Fork Width (mm) 125

K From Front Wheel end to Fork End (mm) 234 41 352

＊ Location of Fork at lowered position B B A

L Load Center (mm) 500 500

Outside distance between Arms (mm) 1375 871 700

Inside distance between Arms (mm) 1175 679 500

Front Wheel (Polyurethane) OD x W (mm)

Rear Wheel (Polyurethane) OD x W (mm) Φ200 X 42

Lifting Motor (KW) 0.9KW

O Minimum Turning Radius (mm) 1413 1103 1344

Battery Capacity 64Ah/5HR 92Ah/5Hr

(12V) JIS Standard 95D31R 130E41R

Lifting Speed (Seconds) 22 16 21 22 18 30

Lowering Speed (Seconds)

Machine Weight (Kgs.) 229 151 156 241 187 192 202 363

Oil Volume (Litter) 1.55 1.24 1.55 1.51 1.24 2.50

Model STL65E ST65E STW65E ST80E ST80EWW ST100E ST100EWW

Capacity (Kgs)

A Vertical Travel (mm) 1200 1500 2420

B Fork Min. Height (mm)

C Fork Max. Height (mm) 1290 1590 2510

D Overall Height (Min-mm) 1667 1967 1734

D' Overall Height (Max-mm) 2949

E Overall Width (mm) 1400 903 934

F Overall Length (mm) 1489

Max. Width of forks (mm-Fork Outside)

688

Min. Width of forks (mm-Fork Outside)

G Fork Length (mm) 800

J Fork Width (mm)

K From Front Wheel end to Fork End (mm) 152 352

＊ Location of Fork at lowered position B A B

L Load Center (mm) 400 500 500

Outside distance between Arms (mm) 1400 700 900

Inside distance between Arms (mm) 1200 500 700

Front Wheel (Polyurethane) OD x W (mm)

Rear Wheel (Polyurethane) OD x W (mm)

Lifting Motor (KW)

O Minimum Turning Radius (mm) 1344 1304 1694 1344 1391

Battery Capacity 92Ah/5Hr

(12V) JIS Standard 130E41R

Lifting Speed (Seconds) 28 35 30

Lowering Speed (Seconds)

Machine Weight (Kgs.) 318 323 358 322 347 321 331

Oil Volume (Litter) 2.21 2.76 2.50

* Location of Fork at lowered position A : On top of Arm(Leg), B : At side of Arm(Leg)

Specifications are subject to change wothout notice

- 3 -

Adjustable

2.76

0.9KW

1524

95D31R 95D31R

800

125

500

Φ70 X 73

Φ200 X 42

Adjustable

650 1,000

1500

1590

1967

700

64Ah/5Hr 64Ah/5Hr

726

275

1200 1000

Φ150 X 42

0.7 KW

923 1026

36Ah/5Hr 64Ah/5Hr

600

232

600

110

119 34

558

800

55B24R 95D31R

600

400

352 152

1889 1689 1489

883

1.55

352 394

Φ70 X 73

300

544 586

1078 1085

641 683

380 500

1500

1590

1969

Perform the Pre-Operation checks before operating everyday.

1. Any damage, distortion or crack in post

2. Any damage, distortion or crack in carriage and forks

3. Smooth movement of front and rear wheels

4. Any oil leak from hydraulic line or cylinder

5. Any damage, kink or crack in chain

6. Check if brake works properly

7. Any natural lowering

8. Fastening of bolts and nuts

9. Is battery liquid at adequate level ?

10. Looseness of battery terminal

11. Is battery fixed firm ?

12. Smooth movement of Lifting & Lowering Lever. Does lever return to neutral when

released ?

(1) Lifting and Lowering

Forks can be lifted and lowered by operating Lifting & Lowering Lever.

① Forks lift up by tilting the lever towards operator

② Forks lower by pushing the lever forward.

Lifting and lowering speed can be adjusted by pushing and tilting angle.

※ Load Center is the distance from root of the

fork for the max capacity available. Refer to

the loading diagram of each model.

(2) Moving (Maneuvering)

Hold Handle and move unit carefully.

(3) Brake

Brake is installed on the right side flexible wheel.

① To Lock -

Step down the lever of the caster to lock the

brake on the wheel.

② To Release -

Pull up the brake lever by toe.

- 4 -

DO NOT use this stacker at all if repairs are required or if you suspect a malfunction.

DO NOT lift up the load or anything above the rated capacity.

DO NOT lift the load only at the tip of the forks. Lift up the

load within loading diagram(※) capacity.

DO NOT keep lifting with excessive slow lifting speed and continuously over 40 seconds.

Rapid lowering operation may result in load collapse and dangerous. Also rapid lowering

and sudden stop may result in impact load and damage the unit.

DO NOT move or turn around with load kept at high position.

DO NOT push Lowering Lever when moving.

Make sure to set the brake whenever the lift is not moving.

(4) Battery and Charging

■ How to Charge Battery

① Make sure that battery fluid is present upto the designated fluid level.

Add purified water if the fluid is insufficient.

② Unplug the battery socket and insert the charging device into the open

socket (indicating as "charging port") to charge the battery.

③ Refer to the instruction manual supplied with the charger regarding

methods of use.

■ Battery Life

① Battery is a consumable product and is not applicable

for the product warranty.

② Battery can be used for 150 to 180 charges, but

maintenance and storage conditions also strongly

influence the life of battery.

- 5 -

・Keep battery away from open flame when charging.

Battery may be at risk of explosion.

・Choose a well-ventilated area to charge the battery.

Hydrogen gas may be produced, creating the danger

of explosion.

・Charging the battery with insufficient battery fluid

repeatedly also could result in the risk of explosion.

Cover the battery termial completely. Electrical short circuit can cause danger of fire, or

electric shock. DO NOT overcharge or boost the charger. Also DO NOT discharge the battery

100%.

Charging port

The charging port

must be connected

using a socket

with a seal

attached.

Do not connect sockets

without a seal attached.

Connection at this port

will not charge the

battery.

Lowering Valve

Switch Valve

Switch

Valve

Fuse 100A

Battery Down Up

Motor Cable B

Black

Batery Socket Fuse

Motor Cable A

Black

Red

Battery

Battery Cable B Battery Cable

Battery Cable A

Perform the periodic inspections for safe operation.

1. Ensue that tha chain is not rusted, broken, cracked, or missing links (Monthly)

2. Ensure that battery terminal cover is without abnormality (Monthly)

3. Check the sliding portion of roller inside post, grease fitting of the chain

bracket portion, and grease up the chain. (Every 6 months)

4. Ensure that the density of each battery cell is 1,270 (at 20°) or greater

after charging. (Every 6 months)

5. Change the motor oil (Every 12 months)

■ Types of Hydraulic Oil ■ Replacing Battery

Viscosity classification ISO VG32 abrasion Battery used for this stacker is

resistant hydraulic fluid oil; JIS standard battery. Make sure to

Fluid volume : 1.6 liters replace with same standard spec.

Oil Brand Product Name Applicable Model No. JIS Spec.

Esso Nuto H32, HP32, Unipower SQ32 STL38E, ST38E GR-55B24R

Idemitsu Super Hydraulic Fluid 32 STL50E, ST50E, ST50EWN,

Showa Shell Terasu Oil 32, K32 ST30EWW, STL65E, ST65E, ST80E,

Mobile Mobile DTE24 ST80EWW, ST100E, ST100EWN,

Cosmo Cosmo Hydro AW32 STW38E

Kygnus Unit Oil WR32 STW50E, STW65E GX-130E41R

The below show how to deal with relatively minor malfunctions. For other further issues,

please contact your supplier of this stacker.

・Wiring defects

・Battery Socket is loose Fix the socket firmly

Check battery and charge

Readjust Relief Valve

・Power Unit(Pump) defects Replace Power Unit (Pump)

・Hydraulic Oil is not full Fill the oil

Replace Lowering Valve

・Piping defects Repair location of leak

・Piping defects

・Defective Lowering Valve Replace Lowering Valve

At Cylinder ・Defective Seals Replace Cylinder seales

At Pipe or Joint ・Improper fastening Check and Fasten

At Air Breather ・Excessive Oil Adjust fluid to appropriate level

When disposing of this stacker, dispose of the metal, non-metal, plastic, and hydraulic oil

components separately. There are regulations for disposing of the hydraulic oil, so make

sure to sourt and follow the local rules. If you have any questions regarding disposal,

please check with your supplier of the stacker.

- 6 -

Check through 【Actual Wiring

Schematic】

Do not lower

Oil Leak

・Defective seating of

Lowering Valve

Lowers natually

・Battery is not fully charged

Motor does not run

・Relief Valve is not

adjusted Properly

Motor is running

GR-95D31R

Symptoms of malfunction Possible Cause Action

Check through 【Actual Wiring

Schematic】

Does not

rise

・Make sure to remove the battery socket before work.

・Always be cautious of a short circuit.

・DO NOT mistake the (+) and (-) terminals.

・Make sure to cover the (+) terminal.

・Make sure to secure the battery with a battery clamp to prevent vibrating etc.

Should the unit malfunction within the warranty period (Within one (1) year of purchase)

when it has been operated in accordance with the user manual and the warning labels on the

unit, we will adjust the defective component,repair it, or send a replacement part free of

charge. However, this does not apply in the case of secondary damage or any damage to

which any of the following apply:

(1) Damage or injury resulting from incorrect operation, improper inspection, improper

storage, or any other type of negligence

(2) Damage of injuries resulting from changes (modifications) that negatively impact the

product's operation mechanism

(3) Consumable parts that are damaged and need to be replaced

(4) Damage or injury resulting from fires, earthquakes, wind, floods, or other natural

disasters or external factors

(5) Problem resulting from specified parts not being used

(6) Error in the warranty claim process (Ex: failure to indicate Model or Serial No.etc.)

(7) Damage or injury resulting from installation

(8) Repairs performed not by our company or not by our authorized dealer

(9) Damage confirmed to be the result of overuse, user error, or accident

Furthermore, all rubber components and other naturally degradable products used in this

products and its accessories, as well as all consumable products, fall outside the scope

of this warranty.

If you decide to file claim for this product based on the above, please contact your dealer.

The dealer will carry out the necessary procedures.

In addition, we can not decide whether

or not any particular situation falls within the scope of this warranty.

・Product does not work properly

→Review the manual and try to find solution

→Contact your supplier and request repairs

→

・Repairs out of warranty period →Consult with your supplier

・Availability of Spare Parts →

Contact your lifter supplier for any information regarding after service.

When contacting your lifter supplier, provide following information.

・Model No.

・Serial No.

・Purchase Date

・Conditions of trouble

Record the above information in the table below for future inquiries.

Type

Serial No.

Purchase Date

Lifter Supplier

Installer

Date :

- 7 - EOM-ST Battery Powered 19.11

Trouble Date and conditions

・Product stilldoes not work properly

・Repairs within the warranty

period

The warranty is valid one year from the date of

purchase. We will service your product in

accordance with warranty conditions.

The spare parts are available for 8 years after

discontinuing manufacturing

This lift is not waterproof, so rust, corrosion, short citcuits, and other damage caused by water is not

covered under warranty.

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